生產(chǎn)流程詳解.doc

生產(chǎn)流程英文：Production procedure布料檢驗(yàn)英文：The cloth inspection每做一批貨首先要抽取該布英文：Each time a batch of goods is made, 10% to 20%of every jar of cloth每缸的10至20%進(jìn)行檢驗(yàn)英文：should be sampled to inspect檢驗(yàn)主要針對(duì)布料是否有色差英文：to see whether the fabric has color difference, defects布疵、布封寬窄、克重等等英文：and to inspect the fabric width and the weight of cloth ,etc.若不合格則須進(jìn)行100檢驗(yàn)英文：If it is not up to standard , 100% Inspection must be carried out不合格品退回布廠英文：The defective products will be returned to the cloth factory物料檢驗(yàn)英文： Accessories Inspection物料倉(cāng)必須對(duì)所有物料進(jìn)行驗(yàn)針檢驗(yàn)英文：All the accessories must be needle-detected by the accessory Warehouse.和規(guī)格、數(shù)量、褪色性檢驗(yàn)英文：Together with the specification, quantity and fading inspection已檢驗(yàn)品和未檢驗(yàn)品英文：The inspected products and the un-inspected products必須分開(kāi)并做好標(biāo)識(shí)英文：Must be separated and marked well.物料倉(cāng)提供詳細(xì)的物料卡給各有關(guān)英文：The accessory warehouse group offers the detailed accessory card生產(chǎn)部門(mén)以供制衣時(shí)核對(duì)參考英文：To the production divisions to check when clothing are being made電腦嘜架英文：Computer Marker紙樣師傅根據(jù)客戶提供的紙樣英文：According to the patterns that the customers offer or the related information,或相關(guān)信息設(shè)計(jì)紙樣英文：the pattern masters design the patterns,進(jìn)行尺寸縮水測(cè)試英文：Carry on the size and shrink test確定縮水值英文：And confirm the shrinking value然后重新修改紙樣英文：Then revise the pattern again,將紙樣用讀圖板讀入電腦英文：read the patterns into the computer by reading drawing boar再用最新版電腦制衣業(yè)生產(chǎn)管理系統(tǒng)英文：And then use the production management system of the latest edition computer clothing manufacturing industryGMCAD2002系統(tǒng)進(jìn)行打版英文：GMCAD2002 system放碼、排嘜架英文：to type, grade, and make makers.生產(chǎn)會(huì)議英文：Production meeting大貨一星期以前英文：A week before a bulk production生產(chǎn)經(jīng)理將主持召開(kāi)產(chǎn)前會(huì)議英文：The production manager will hold the preproduction meeting.會(huì)議就此單的各項(xiàng)準(zhǔn)備英文：The preparation and the related terms相關(guān)注意事項(xiàng)進(jìn)行溝通英文：will be discussed at the meeting.及時(shí)解決疑難問(wèn)題英文：to solve the knotty problems in time以確保大貨能按質(zhì)按期出貨給客戶英文：so as to ensure that the batch of goods can produce for the customers on schedule工業(yè)工程英文：Industrial engineerin工業(yè)工程人員的目標(biāo)是降低成本英文：The goal of Industrial engineering staff is to lower the costs提高效率英文：and raise the efficiency常用工作方法如標(biāo)準(zhǔn)時(shí)間的測(cè)定英文：The common working ways are the standard time mensuration做工方法研究、效率分析英文：Research of working methods, efficiency analysis,生產(chǎn)平衡情況反映英文：Reflection of production line balancing生產(chǎn)流程分析等英文：the production procedure analyzing etc.制定出標(biāo)準(zhǔn)時(shí)間英文：establishing standard time成為工序工價(jià)的最基本參考數(shù)據(jù)英文：becomes the most basic reference data of the labor cost of the process在大貨未入車(chē)間前英文：Before the bulk production begins由IE 先排出工序表英文：Process form is listed first by IE并在產(chǎn)前會(huì)議上討論工序安排的合理性及大貨目標(biāo)產(chǎn)量等英文：The rationality of the arrangement of process and the output goal are discussed at the preproduction meeting松布英文：Fabric Relaxation尺寸問(wèn)題是針織制衣最難控制的問(wèn)題英文：Size problem is the most difficult problem in controlling knitting為了保證每件成衣的尺寸穩(wěn)定英文：In order to guarantee the size stability of the finished clothes必須由松布操作開(kāi)始科學(xué)化，規(guī)范化英文：We must begin with doffing operation. And after scientific and standardization doffing cloth,松布后需整齊放置在特制的松布車(chē)上英文：After doffing, the cloth must be placed neatly on the special-made doffing machine使每匹布都能獨(dú)立分開(kāi)英文：to make sure that every roll of cloth can be separated independently不會(huì)因?yàn)椴級(jí)翰级沟讓雍陀⑽模篿n order that the surface and the bottom layers of the cloth goes back unevenly面層的布料回縮不均勻英文：because of the cloth pressing.一般自然縮率低的布料英文：Generally the cloth of lower natural contracting rate規(guī)定松布時(shí)間最少在24小時(shí)以上英文：should be doffed at least 24 hours自然縮率較大而且不穩(wěn)定的布料英文：For higher naturally contracting rate and more unstable cloth松布時(shí)間則必須規(guī)定在72小時(shí)以上英文：The doffing time must stipulated over 72 hours拉布裁剪英文：Stipulate the height of the spreading cloth規(guī)定拉布高度英文：so as to ensure that the size stability and shirt shape after cutting are accurate以保證裁剪后的尺寸穩(wěn)定及衫形準(zhǔn)確英文：and the middle and the bottom layers of the cutting pieces cant be unidentical不會(huì)因?yàn)槔继叨率共闷现邢聦拥某叽绮灰恢掠⑽模篵ecause of the spreading height being too high一般厚度較大的布料英文：Generally speaking, for thicker fabric如抓毛布，毛巾布等英文：such as terry cloth, etc.規(guī)定拉布高度不可超過(guò)6吋英文：the stipulated height of spreading cant be over 6 inches厚度較薄及彈性較大的布料英文：For thinner and stronger elasticity cloth規(guī)定拉布高度不可超過(guò)4吋英文：the stipulated height of spreading cant be over 4 inches.查片、配片英文：Checking and matching of cutting pieces為確保能給縫制車(chē)間提供英文：In order to guarantee the accuracy of the measurement尺寸準(zhǔn)確及衫形穩(wěn)定的裁片英文：and the stable shape of the cutting pieces裁剪后的每片裁片均必須英文：The finished cutting pieces must be inspected經(jīng)過(guò)查驗(yàn)后才能進(jìn)入縫制車(chē)間英文：before they go to the sewing workshop.查片臺(tái)上必須附有該款的英文：There must be patterns of the same styles of cutting pieces每塊裁片的紙樣英文：on the checking platform查片員必須將裁片與紙樣相比較英文：The checkers of the cutting pieces must compare every cutting piece with its pattern要求裁片的尺寸及形狀必須英文：The required size and the shape must be the same與紙樣一致方為合格英文：as that of the pattern.經(jīng)查片員查驗(yàn)過(guò)的裁片英文：The checked cutting pieces must be sampled to be checked qualified必須經(jīng)過(guò)專業(yè)QC按AQL2.5英文：through professional QC according to AQL2.5,抽查合格后方可進(jìn)入縫制車(chē)間英文：after which they can go to the sewing workshop.縫制英文：Sewing車(chē)間縫制采用掛桿式流水線作業(yè)方式英文：Assembly line is adopted in the sewing workshop流暢的流水線作業(yè)有助于英文：Smooth assembly line helps to提高工作的積極性英文：Improve the enthusiasm of the work使生產(chǎn)制程一目了然英文：and make the sewing production procedure clear.減少制程中出現(xiàn)問(wèn)題的機(jī)率英文：reduce the probability rate that goes wrong in the course of sewing.流水線的操作由掛片開(kāi)始英文：The operation of the assembly line begins with hanging cutting pieces.掛片員先檢查裁片無(wú)誤后英文：After the cutting pieces are checked errorless,將每扎主裁片用掛衣夾掛在英文：every bundle of main cutting pieces is hung流水線滑動(dòng)桿上英文：on the slide bar of the assembly line輔料的分配按該扎主裁片的件數(shù)配制英文：The distribution for the accessories depends on the number of the main cutting pieces,如主麥、洗水麥等英文：for example, the main label, the washing label, etc.要求其數(shù)量及尺寸一定要與主裁片相配英文：They must match the main cutting pieces in quantity and size.流水線上的衣車(chē)是按縫制工序的英文：The sewing machines on the assembly line are arranged順序來(lái)排列的英文：in the order of sewing procedure每位工人完成一道工序后便可在流水線英文：After each worker has finished one procedure, he can push the bundle of products滑桿上將該扎貨順推到下一工序英文：to the next procedure along the slide bar of the assembly line.為保證產(chǎn)品的質(zhì)量英文：In order to guarantee the quality of the products在每條流水線中設(shè)置有中查英文：Course checkers are required on each assembly line進(jìn)行100半成品查驗(yàn)英文：to carry on 100% checking to work in process合格后才可流入下道工序英文：They can just flow into the next process after being qualified每個(gè)車(chē)間配備一名巡查QC英文：One patrolling QC is allocated in each workshop進(jìn)行AQL2.5查驗(yàn)英文：to carry out AQL2.5 test.及時(shí)反饋生產(chǎn)中出現(xiàn)的問(wèn)題英文：and feed back problems appearing in production in time,第一時(shí)間防止問(wèn)題和解決問(wèn)題英文：which can prevent the problems and solve the problems as soon as possible?為確保成衣安全英文：In order to guarantee the finished clothes security,車(chē)間縫制必須執(zhí)行嚴(yán)格的換針制度英文：needle changing system must be carried out in the sewing workshop.如果在縫制過(guò)程中出現(xiàn)斷針現(xiàn)象英文：If needle breaking appears in the course of sewing必須找齊所有斷針后英文：All the broken needles must be found out到針控員處進(jìn)行對(duì)換英文：and get them changed from the needle controller針控員需做好詳細(xì)記錄英文：The needle controllers needs to make the detailed record l如果斷針不能找齊英文：If all the broken needles cant be found則必須將斷車(chē)針周?chē)變?nèi)的英文：all the work in process within three meters around the sewing machine半成品拿到驗(yàn)針?lè)框?yàn)針英文：should be brought to the needle testing room to get tested,以確保斷針不會(huì)留在其它衣服上英文：so as to ensure that the broken needles will not stay on other clothes為確保成衣清潔英文：In order to keep the finished clothes clean車(chē)間員工必須定時(shí)擦手英文：Workshop staff must wash hands regularly二個(gè)小時(shí)一次。英文：once every two hours.工廠采用了先進(jìn)的即時(shí)電子工票系統(tǒng)英文：The factory has adopted advanced instant electronic working ID card system該系統(tǒng)通過(guò)ID卡英文：This system is tired with the information of the goods與貨物信息相綁定英文：through ID card,跟隨貨物在生產(chǎn)環(huán)節(jié)里流轉(zhuǎn)英文：following the goods to circulate in the annual ring.在生產(chǎn)過(guò)程中通過(guò)采集器對(duì)ID卡英文：In the course of production, we collect相對(duì)應(yīng)的貨物信息的采集英文：the relating information of the ID card by the collector來(lái)跟蹤生產(chǎn)過(guò)程中的每一道生產(chǎn)工序英文：to follow each production process in the production process給生產(chǎn)管理提供了實(shí)時(shí)準(zhǔn)確的數(shù)據(jù)來(lái)源英文：This has provided the real-time and accurate data source for production management較舊系統(tǒng)效率得到了極大的提高英文：The efficiency has been greatly improved compared with the old system.打鈕英文：Sewing buttons所有需打鈕的衣服都必須經(jīng)過(guò)查鈕英文：All clothes needing sewing buttons on It must be through測(cè)試、打鈕、再查鈕四個(gè)過(guò)程英文：button checking, testing, sewing the buttons, and rechecking the buttons每一粒鈕都必須經(jīng)過(guò)查驗(yàn)才可打在衣服上英文：Every button cant be sewn on the clothes until it pass the checking后整英文：Finishing后查員工查好的成品須經(jīng) QC 復(fù)查英文：The products checked by the finishing checking staff must be reexamined by QC不合標(biāo)準(zhǔn)的衫退回后查處再查英文：The shirts not conforming to the standard should be returned to the finishing checking department to be reexamined更加確保了成衣質(zhì)量英文：This has guaranteed the quality of the finished clothes每件燙好的衫須經(jīng)過(guò)度尺查油英文：For each ironed shirt, the size and greasy dirt chec