機(jī)械CAD CAM課程設(shè)計(jì)固定裝置

1、課程設(shè)計(jì)華東交大理工學(xué)院課程設(shè)計(jì)報(bào)告書課程名稱： 課程設(shè)計(jì) 設(shè)計(jì)題目： 固定裝置 姓 名： xxx 班 級(jí)： xxxx 院 系： 機(jī)電分院 指導(dǎo)教師： 方軍 華東交大理工學(xué)院機(jī)電分院 2013 年 6月目錄一、 設(shè)計(jì)內(nèi)容及要求2二、 設(shè)計(jì)方法與步驟2三、設(shè)計(jì)結(jié)果33.1 零件建模33.2 裝配圖、爆炸圖163.3 加工工藝設(shè)計(jì)173.4 零件的模擬仿真加工及g代碼19四 、課設(shè)心得32五、參考文獻(xiàn)32 一、 設(shè)計(jì)內(nèi)容及要求 本課程設(shè)計(jì)的內(nèi)容主要包括運(yùn)用pro/e軟件進(jìn)行產(chǎn)品各個(gè)零件的建模、產(chǎn)品的裝配及爆炸圖創(chuàng)建、二維工程圖的繪制、典型零件的加工仿真及g代碼輸出。具體要求如下：1. 各個(gè)零件的三

2、維模型2. 產(chǎn)品的裝配圖及爆炸圖各一份3. 典型零件（除標(biāo)準(zhǔn)件）的工程圖4. 模擬仿真加工（刀具數(shù)據(jù)軌跡圖及仿真加工圖）5. g代碼一份6. 課程設(shè)計(jì)報(bào)告一份二、 設(shè)計(jì)方法及步驟1.運(yùn)用pro/e的三維建模功能對(duì)各個(gè)零件進(jìn)行結(jié)構(gòu)建模。仔細(xì)觀察樣圖，看懂圖中的各個(gè)要素，對(duì)固定裝置的結(jié)構(gòu)與功能有清楚的認(rèn)識(shí)，選擇合理的建模方法，保證結(jié)構(gòu)建模的正確性與高效性。2.運(yùn)用pro/e的裝配功能對(duì)各個(gè)零件進(jìn)行裝配。掌握固定裝置裝配結(jié)構(gòu)與功能實(shí)現(xiàn)的關(guān)系，按照實(shí)際裝配流程進(jìn)行裝配，裝配完成后應(yīng)做干涉分析以檢查裝配的正確性，保證固定裝置的工作行程滿足設(shè)計(jì)要求。3. 運(yùn)用pro/e nc功能根據(jù)所設(shè)計(jì)的題目分別對(duì)公母

3、楔形榫頭/泵蓋、主動(dòng)軸/基底、墻體零件進(jìn)行工藝設(shè)計(jì)與仿真并輸出g代碼。學(xué)生應(yīng)對(duì)公母楔形榫頭/基底、墻體零件的功能與結(jié)構(gòu)進(jìn)行詳細(xì)分析，設(shè)計(jì)出合理的加工工藝，編制出刀具與工藝卡片，對(duì)工序過程進(jìn)行仿真，確保加工路徑正確無(wú)誤，輸出典型機(jī)床能夠識(shí)別的g代碼。 三、 設(shè)計(jì)結(jié)果（一）、建模1號(hào)零件 孔1 孔2 孔3 孔5孔4 2號(hào)零件 3號(hào)零件孔1 孔2 孔34號(hào)零件 孔1 孔25號(hào)零件6號(hào)零件 7號(hào)零件8號(hào)零件9號(hào)零件倒角1拉伸3或4 拉伸5 10號(hào)零件11號(hào)零件12號(hào)零件拉伸1 拉伸2 13號(hào)零件 拉伸1（二）、裝配圖爆炸圖（三）、加工工藝設(shè)計(jì)1.刀具卡片與工藝卡片（1）刀具卡片產(chǎn)品名稱或代號(hào)4號(hào)零件零

4、件名稱4號(hào)零件nc加工零件圖號(hào)4號(hào)程序號(hào)工步號(hào)刀具名稱刀具類型刀具號(hào)刀具備注直徑mm刀長(zhǎng)mm1t0001端銑刀121002t0002基本鉆頭25603t0003基本鉆頭38604t0004球頭銑刀16100編制謝明亮審核批準(zhǔn)共 2 頁(yè)第1 頁(yè)（1）刀具卡片產(chǎn)品名稱或代號(hào)5號(hào)零件零件名稱5號(hào)零件nc加工零件圖號(hào)5號(hào)程序號(hào)工步號(hào)刀具名稱刀具類型刀具號(hào)刀具備注直徑mm刀長(zhǎng)mm1t0001端銑刀121002t0002基本鉆頭24.51003t0003基本鉆頭39.51004t0004球頭銑刀13120編制謝明亮審核批準(zhǔn)共 2 頁(yè)第1 頁(yè)（2）工藝卡片（工廠）數(shù)控加工工序卡產(chǎn)品名稱或代號(hào)零件名稱材料零件

5、圖號(hào)固定裝置4號(hào)零件nc加工鋁a4工序號(hào)程序編號(hào)夾具名稱夾具編號(hào)使用設(shè)備車間001o1100fsetp0j1mach01工步號(hào)工步內(nèi)容加工面刀具名稱刀具規(guī)格mm主軸轉(zhuǎn)速r/min進(jìn)給速度mm/min步長(zhǎng)深度mm跨度mm1粗銑端面精銑毛坯上平面t00012120012022鉆深孔粗銑凹槽表面t00024.5120012023鉆孔精銑毛坯下平面t00038120012024銑削曲面毛坯左右曲面t0004612001202（2）工藝卡片（工廠）數(shù)控加工工序卡產(chǎn)品名稱或代號(hào)零件名稱材料零件圖號(hào)固定裝置5號(hào)零件nc加工鋁5號(hào)工序號(hào)程序編號(hào)夾具名稱夾具編號(hào)使用設(shè)備車間002o1100fsetp0j1mac

6、h01工步號(hào)工步內(nèi)容加工面刀具名稱刀具規(guī)格mm主軸轉(zhuǎn)速r/min進(jìn)給速度mm/min步長(zhǎng)深度mm跨度mm1粗銑凹槽精銑毛坯上平面t00012120012022鉆深孔粗銑凹槽表面t00024.5120012023鉆孔精銑毛坯下平面t00039.5120012024銑削曲面毛坯左右曲面t0004312001202（四）、模擬仿真加工 g代碼n5 g71n10 ( / mfg0002)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t1 m06n35 s800 m03n40 g0 g43 z10. h1n45 x-7.5 y-27.5n50 g81 x-7.5 y-27

7、.5 z-72.403 r2. f30.n55 g80n60 g0 z10.n65 m30%n5 g71n10 ( / mfg0002)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t2 m06n35 s800 m03n40 g0 g43 z10. h2n45 x-7.5 y-10.n50 g81 x-7.5 y-10. z-25.882 r2. f30.n55 g80n60 g81 x-7.5 y-60. z-1.502 r2. f30.n65 g80n70 g0 z10.n75 m30%n5 g71n10 ( / mfg0002)n15 g0 g17 g99

8、n20 g90 g94n25 g0 g49n30 t3 m06n35 s800 m03n40 g0 g43 z10. h3n45 x-7.5 y-60.n50 g84 x-7.5 y-60. z-31.597 r2. f160.n55 g80n60 g0 z10.n65 m30%n5 g71n10 ( / mfg0002)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t4 m06n35 s1500 m03n40 g0 g43 z10. h4n45 x71.768 y13.232n50 z2.n55 g1 z-5. f30.n60 x56.768 y-1.768n

9、65 z10.n70 g0 x13.232n75 z2.n80 g1 z-5. f30.n85 x-1.768 y13.232n90 z10.n95 g0 x40. y0.n100 z2.n105 g1 z-5. f30.n110 y40.5n115 x30.n120 y0.n125 z10.n130 g0 x71.768 y13.232n135 z-3.n140 g1 z-10. f30.n145 x56.768 y-1.768n150 z10.n155 g0 x13.232n160 z-3.n165 g1 z-10. f30.n170 x-1.768 y13.232n175 z10.n18

10、0 g0 x40. y0.n185 z-3.n190 g1 z-10. f30.n195 y40.5n200 x30.n205 y0.n210 z10.n215 g0 x71.768 y13.232n220 z-8.n225 g1 z-15. f30.n230 x56.768 y-1.768n235 z10.n240 g0 x13.232n245 z-8.n250 g1 z-15. f30.n255 x-1.768 y13.232n260 z10.n265 g0 x40. y0.n270 z-8.n275 g1 z-15. f30.n280 y40.5n285 x30.n290 y0.n295

11、 z10.n300 m30%n5 g71n10 ( / mfg0002)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t1 m06n35 s800 m03n40 g0 g43 z10. h1n45 x-7.5 y-27.5n50 g81 x-7.5 y-27.5 z-72.403 r2. f30.n55 g80n60 g0 z10.n65 m30%n5 g71n10 ( / mfg0004)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t1 m06n35 s800 m03n40 g0 g43 z170. h1n45 x-27.5

12、y7.5 b-270.n50 g81 x-27.5 y7.5 z-2.403 b270. r72. f10.n55 g80n60 g0 z170.n65 m30%n5 g71n10 ( / mfg0004)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t2 m06n35 s1500 m03n40 g0 g43 z10. h2n45 x-10. y7.5n50 g81 x-10. y7.5 z-25.882 r2. f10.n55 g80n60 g81 x-60. y7.5 z-1.502 r2. f10.n65 g80n5 g71n10 ( / mfg0003)

13、n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t5 m06n35 s800 m03n40 g0 g43 z10. h5n45 x-62.5 y39.n50 g81 x-62.5 y39. z-16.502 r2. f5.n55 y12.n60 g80n65 g0 z10.n70 m30%n5 g71n10 ( / mfg0003)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t6 m06n35 s800 m03n40 g0 g43 z10. h6n45 x-62.5 y12.n50 g85 x-62.5 y12. z-6. r2.

14、 f3.n55 g80n60 g0 z10.n65 m30%n5 g71n10 ( / mfg0003)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t4 m06n35 s1500 m03n40 g0 g43 z10. h4n45 x-57.5 y0.n50 z2.n55 g1 z-5. f30.n60 y2.5n65 x-70.n70 z10.n75 g0 y47.5n80 z2.n85 g1 z-5. f30.n90 x-57.5n95 y50.n100 z10.n105 g0 y0.n110 z-3.n115 g1 z-10. f30.n120 y2.5n

15、125 x-70.n130 z10.n135 g0 y47.5n140 z-3.n145 g1 z-10. f30.n150 x-57.5n155 y50.n160 z10.n165 g0 y0.n170 z-8.n175 g1 z-15. f30.n180 y2.5n185 x-70.n190 z10.n195 g0 y47.5n200 z-8.n205 g1 z-15. f30.n210 x-57.5n215 y50.n220 z10.n225 m30%n5 g71n10 ( / mfg0002)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t3 m06n3

16、5 s800 m03n40 g0 g43 z10. h3n45 x-7.5 y-60.n50 g84 x-7.5 y-60. z-31.597 r2. f160.n55 g80n60 g0 z10.n65 m30%n5 g71n10 ( / mfg0004)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t3 m06n35 s800 m03n40 g0 g43 z10. h3n45 x-60. y7.5n50 g84 x-60. y7.5 z-31.597 r2. f160.n55 g80n60 g0 z10.n65 m30%5 g71n10 ( / mfg000

17、2)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t4 m06n35 s1500 m03n40 g0 g43 z10. h4n45 x71.768 y13.232n50 z2.n55 g1 z-5. f30.n60 x56.768 y-1.768n65 z10.n70 g0 x13.232n75 z2.n80 g1 z-5. f30.n85 x-1.768 y13.232n90 z10.n95 g0 x40. y0.n100 z2.n105 g1 z-5. f30.n110 y40.5n115 x30.n120 y0.n125 z10.n130 g0 x71.7

18、68 y13.232n135 z-3.n140 g1 z-10. f30.n145 x56.768 y-1.768n150 z10.n155 g0 x13.232n160 z-3.n165 g1 z-10. f30.n170 x-1.768 y13.232n175 z10.n180 g0 x40. y0.n185 z-3.n190 g1 z-10. f30.n195 y40.5n200 x30.n205 y0.n210 z10.n215 g0 x71.768 y13.232n220 z-8.n225 g1 z-15. f30.n230 x56.768 y-1.768n235 z10.n240

19、g0 x13.232n245 z-8.n250 g1 z-15. f30.n255 x-1.768 y13.232n260 z10.n265 g0 x40. y0.n270 z-8.n275 g1 z-15. f30.n280 y40.5n285 x30.n290 y0.n295 z10.n300 m30%n5 g71n10 ( / mfg0004)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t4 m06n35 s1500 m03n40 g0 x-71.768 y25. b0.n45 g43 z-36.768 h4n50 y17.n55 g1 y10. f30

20、.n60 x-56.768 z-51.768n65 y25.n70 g0 x-13.232n75 y17.n80 g1 y10. f30.n85 x1.768 z-36.768n90 y25.n95 g0 x-40.n100 z-50.n105 y17.n110 g1 y10. f30.n115 z-9.5n120 x-30.n125 z-50.n130 y25.n135 g0 z-36.768n140 x-71.768n145 y12.n150 g1 y5. f30.n155 x-56.768 z-51.768n160 y25.n165 g0 x-13.232n170 y12.n175 g1

21、 y5. f30.n180 x1.768 z-36.768n185 y25.n190 g0 x-40.n195 z-50.n200 y12.n205 g1 y5. f30.n210 z-9.5n215 x-30.n220 z-50.n225 y25.n230 g0 z-36.768n235 x-71.768n240 y7.n245 g1 y0. f30.n250 x-56.768 z-51.768n255 y25.n260 g0 x-13.232n265 y7.n270 g1 y0. f30.n275 x1.768 z-36.768n280 y25.n285 g0 x-40.n290 z-50

22、.n295 y7.n300 g1 y0. f30.n305 z-9.5n310 x-30.n315 z-50.n320 y25.n325 m30%n5 g71n10 ( / mfg0005)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t5 m06n35 s800 m03n40 g0 g43 z10. h5n45 x-62.5 y39.n50 g81 x-62.5 y39. z-16.502 r2. f5.n55 y12.n60 g80n65 g0 z10.n70 m30%n5 g71n10 ( / mfg0005)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t6 m06n35 s800 m03n40 g0 g43 z10. h6n45 x-62.5 y12.n50 g85 x-62.5 y12. z-6. r2. f3.n55 g80n60 g0 z10.n65 m30%n5 g71n10 ( / mfg0005)n15 g0 g17 g99n20 g90 g94n25 g0 g49n30 t4 m06n35 s1500