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1、1 XXX!你現(xiàn)在有空嗎,我可以問(wèn)你一些問(wèn)題嗎?Could I ask you some questions if you are free?/ Are you free now? May I ask you some questions (a question)?2 請(qǐng)問(wèn)此產(chǎn)品的面是否為外觀面?表面做什么處理?是曬紋 /拋光? Can you tell me whether the surface of this part is a visible/esthetic one?What will we do for itssurface? Texture or Polishing?3 請(qǐng)問(wèn)產(chǎn)品

2、這個(gè)面可否加頂針或頂塊?產(chǎn)品允許加扁頂針嗎?Does this part need an ejector pin or an ejector bar? Can we add an ejector blade?4 這個(gè)產(chǎn)品的柱位我們打算做司筒。(或鑲針)可以嗎? Can we add ejector sleeves or ejector pins in the boss of this part?5 產(chǎn)品的這個(gè)位置不能出模,我們打算做行位,在此面上會(huì)有分模線,你 接受嗎?Theres an undercut at this position and it needs a slider. It w

3、ill also have a parting line onthis side, is that OK?6 產(chǎn)品里面的這個(gè)位置我們打算做斜頂或內(nèi)行位,有問(wèn)題嗎?We will make the lifter and(inner) slider in this position, willthat be aproblem?7 你提供的 2D 產(chǎn)品圖與 3D 產(chǎn)品圖不一致,請(qǐng)問(wèn)以哪一個(gè)圖面為準(zhǔn)? The 2D and 3D drawing you provided is not the same, can you tell me which one is correct?8 你提供的 3D 產(chǎn)品

4、圖有的地方?jīng)]有出模角,有的地方膠位太厚,有的地 方膠位太溥,這些產(chǎn)品問(wèn)題我們可以自己修改嗎?修改后會(huì)給交給你確認(rèn)。There is no draft angle in the 3D drawing, some materials are too thick, and some place are toothin. Can we modify this part by ourselves? We will send the drawing to you for you to check afterwe modify it.9 按你們提供的縮水率千分之五, 這個(gè)模具的尺寸已經(jīng)做到了模具圖面要 求。

5、但注塑出來(lái)的產(chǎn)品不符合你們的產(chǎn)品圖。請(qǐng)確認(rèn)你們的材料的縮水率是否正確?Accoring to the shrinkage one over two hundred, the mold has been donein the right dimension, butthe part falls short to your part drawing, are you sure the shrinkage is right?10 產(chǎn)品的這個(gè)位置太小,導(dǎo)致模具鋼料太溥,能夠加寬這個(gè)位置嗎? This position is too small and will make the steel mater

6、ial here too thin, can we widen it here?11 斜頂與后面的柱位空間太小,斜頂在運(yùn)動(dòng)時(shí)會(huì)干涉到柱子,能移動(dòng)這 個(gè)柱子的位置嗎?The angular lifter interferes with the boss during ejection. Please consider changing the positionof the boss.12 這個(gè)筋骨位膠厚太溥,而且高度偏高,注塑時(shí)很難填充這個(gè)筋位,可 以增加這個(gè)筋骨位的厚度嗎?The rib here is too thin and on the high side, so it will be

7、difficult to fill here when we do theinjection, can you inrcease the thickness of this rib?13 你是想將此筋骨位的高度加高 / 減低嗎?加膠的位置我們將用銅公放電 加深。但減膠的位置有兩種做法, 1、做鑲件; 2、燒焊;因?yàn)殍偧牡撞坑羞\(yùn)水,我們簡(jiǎn)單的做法是 燒焊處理,你可以接受嗎?Will you increase/decrease the material on this rib? We will use EDM if you add material, but thereare two optio

8、n if you choose to decrease:1.Make inserts;2.Welding, because there is water in thebottom of the insert, is that OK?14 這個(gè)樣板的筋骨位底部燒焦,是因?yàn)榕艢獠涣?,我們可以在筋骨位?中間增加一個(gè)鑲件。This sample has been burned in the bottom because the venting is not good, we can add an insert inthe middle of the rib.15 重做鑲件大約需要 5-6 天時(shí)間,你

9、能接受嗎? It will take about 5 or 6 days to redo the insert, is that OK?16 產(chǎn)品的這個(gè)面我們已經(jīng)做了曬紋處理,如果需要加膠,這個(gè)面我們需 要重新外發(fā)曬紋??赡苄枰獛滋斓臅r(shí)間。所以我們直接以銅公放電的火花紋取代你要求的紋路, 你可以接受嗎? We have made the texture on this side, if we add material, it will take some days to remake thetexture by out-resourcing, so we suggest using the t

10、exture by EDM instead, is that OK?17 模具是用公制 /英制的配件?需要備用件嗎?Is this mold dimension measured in inches or meters? Does it need spare parts?18 模具上銘牌上的刻字內(nèi)容是由你們提供嗎?你們什么時(shí)候可以這些刻 字資料。Will you provide the engraving content of the plate of this mold to us? When will you send it?19 可否提供此模具生產(chǎn)時(shí),注塑機(jī)的型號(hào)及相關(guān)資料。如:啤機(jī)大小

11、、 呵林柱尺寸、頂棍孔尺寸等Can you provide the type of injection machine and other related information of this mold to us?Such as the boss dimension, the holes dimension of the ejector pin and the size of the injectionmachine and so on.20 這個(gè)問(wèn)題我需要同其它同事商議會(huì)再答復(fù)你。I need to discuss this problem with the other colleagu

12、es and then I will reply back to you.21 我們將盡力達(dá)成你的計(jì)劃,如有異常,會(huì)及時(shí)通知你。We will try our best to complete your plan, if there are any complications, we will notify youimmediately.22.這個(gè)產(chǎn)品的長(zhǎng)度為 330.12MM, 寬度為 78.96MM, 高度為 45MM. 膠厚為 2MM, 重量為 70.63g, 試模注塑機(jī)型號(hào)為 250 噸 ,膠料顏色為黑色 ,產(chǎn)品外表面曬紋處理 , 內(nèi)表面為拋光 .需要日期章、環(huán)保章、材料章 . 前后模

13、用 2344 氮 硬,斜頂和行位座用 738H ,以上模具信息正確嗎?請(qǐng)確認(rèn)!The length of this part is 330.12MM, Width is 78.96MM, height is 45MM, thickness is 2MM, weight is70.63g, the injection machine is 250T,the material is black, the outside of the part has texture,inner side needs polishing, and it also needs a date and recycle s

14、tamp,the core&cavity is 2344 nitridng, the lifter and slider shelf is 728H. Please check the informationabove!23 現(xiàn)在到了吃午鈑的時(shí)間,我們下午再繼續(xù)好嗎?It is time to have lunch, lets discuss this project later this afternoon?24. 和滑塊干涉的倒勾請(qǐng)加料填平至滑塊可以順利滑動(dòng)(The undercut area interferes with the slide block and needs to be

15、filled with material to help theslider move smoothly.)25. 加肉太多(The thickness added is too thick.)26. 加肉面積太大 (The thickening area is too wide.)27. GATE 位置移位 ( The gate position is moved.)28. 滑塊拆的位置 (The split line of slide block or the area of slide.)29. 此處有尖角,填充困難 (It is hard to fill this area due t

16、o the sharp feature.)30. 此處鋼材太薄,強(qiáng)度不足而且不容易冷卻(The strength of this area is too weak and it is hard to cool because the steel is too thin.)31. 圓柱特徵要有一半圓不可以拆在滑塊上,以免粘滑塊造成拉白,拉斷 (We avoid designing the semicircle of the cylinder on the slide block because it will be pulledapart or cause drag marks.)32. 此處做

17、斜銷在作動(dòng)時(shí)會(huì)削到成品肉厚(The part will be damaged if we make the lifter in this area.)33. 這個(gè)面是裝配面,不能加料(This is a critical surface where we cannot add additional material.)34. 此處料位太厚,會(huì)有縮水,建議減料改善(Because of the shrinkage of the thickness, we suggest reducing some wall thickness to improve it.)35. 此面是不是外觀面,此處做滑塊的

18、話會(huì)有夾線,是否可以接受(Please confirm whether it is a critical surface or not. Also, confirm whether it is acceptable tohave a slidesplit line if we have a slide in this area. )36. 此處有倒勾,能否減料,使公母??科疲蛔龌瑝K和斜銷 (Please confirm whether we can reduce material to the area where we have an undercut as indicatedto hav

19、e shut offon cavity side. No slide block and lifter will be made. )37. 請(qǐng)盡快確認(rèn)這種拆模方式和結(jié)構(gòu),否則會(huì)影響模期(Please confirm the issues of Parting line, Gate position.Etc. as soon as possible; otherwise,the lead-time will be extended.)38. 此面是否有特殊要求,能否有頂針印(Please confirm whether it is a critical surface or not and i

20、f we can have E.J. pin marks on it.)39. P.L 面開在此處,模具上會(huì)有尖角和刀口,對(duì)模具壽命有影響(There are sharp edges if we set the parting line here, It will reduce the tool life)40. 加大拔模角,以便脫模順利We suggest enlarging the draft angle tohelp release the tool.)41. GATE 做在此處的話有兩個(gè)缺點(diǎn): 1. 蓋子打開時(shí)可以看到 GATE 的修剪部 位; 2. 兩個(gè)斜銷在同一側(cè),頂出也不是 很平

21、衡 .(There are two problems if the gate is to be designed in this area:a). It is easy to see the gate mark when you open the cap.b). The ejectors are unbalanced when two lifters are on the same side)42. GATE 做在此處的話 .蓋子打開後看不到 GATE 的修剪部位 (The gate mark is not visible if the gate position is designed li

22、ke this.)43. 如果 GATE 一定要做在你們指定的位置的話,那還不如做在這一側(cè),這 樣的話還可以減小這個(gè)位置的縮水(If you insist that the gate position has to be like the original design, then we would furtherrecommend to haveit to the area indicated so it can avoid a shrink problem in this area.)44. 在此處 GATE 做潛頂針的話,背後的外觀面會(huì)有沖料痕,而且成品又是 黑色的,會(huì)最明顯(If th

23、e design of the gate has to be a sub. Gate, then the back surface of the part will haveserious flow marks due to the black colour.)22. P.L 開在此處不合理,模具加工困難,P.L 應(yīng)改為和圖示的一樣(This area is not suitable to have a Parting line because the tool will become more complicated;therefore,we recommend to have the Pa

24、rting line as indicated.)45。產(chǎn)品粘母模的機(jī)會(huì)很大,能否在公模加倒勾,拉料頂針或者公模保留 E.D.M 紋,開模時(shí)使成品留在公模一側(cè)(There is possible sticking on cavity; therefore, please confirm whether it can make undercuts,snatch pinsor leave coarse E.D.M. on the core to snatch the part on)46. 此處料厚段差很大,成品表面會(huì)有應(yīng)力痕,是否接受(Please confirm whether it is a

25、cceptable to have stress lines on the surface because the thicknessis not equal.)47. 請(qǐng)注明何處為外觀面,能否提供 2D 圖和注意事項(xiàng)(Please advise where the critical surface is. Please also provide us a 2Ddrawing with criticaldimensions. )48. 紅色所示處是有問(wèn)題的地方,請(qǐng)?zhí)貏e注意(Please note the red highlights because those areas have probl

26、ems.)49. 成品設(shè)計(jì)此處有問(wèn)題,建議如下圖所示修改(We would suggest using the attached part design as the current design has problems.)50. 此處改為一個(gè)球形的凹槽(We suggest modifying it as a globe recess.)報(bào)告wylwyl#6VIP 會(huì)員使用道具發(fā)表于 2007-7-7 10:06 資料 個(gè)人空間個(gè)人短信加為好友 只看該作者來(lái)自 江蘇狀態(tài) 離線51. 圓柱特征要有一半不可以拆在滑塊裡,以防拉斷(this issue is the sameas no.8)52

27、. 此處大滑塊上走小滑塊,小滑塊要先退,大滑塊要做延遲 (The inside small slide block will recede first and the parent slide block have to postponesliding.)53. 滑塊要用液壓油缸抽芯以保証開合模順序(The slide pins will use an oil cylinder to assure that the process is in proper order.)54. 這個(gè)面有裝配,加料的話裝配時(shí)會(huì)頂住,如圖所示 (We cannot add material to this sur

28、face because it will intervene between the two parts when it isassembled. Please see the sketch attached. )55. 可降低斜銷面,增加成品些許肉厚來(lái)做變化(To descend the surface of lifter in order to thicken the part.)56. 一半做斜銷, 一半做自然 (One half side will have the lifter and the other half will besolid/nature.)57. 此處兩個(gè)柱子重疊,

29、有倒勾,不能做自然,要做 SLIDE (These two bosses are overlapping with undercut therefore it can not be made as solid. We suggest making it with a slide block.)58. 此處強(qiáng)迫頂出 (This area needs force ejection.)59. 公模兩段開模,這個(gè)地方先退(Here will be a double ejection forforward and receding.)60. 此處做鑲件會(huì)有夾線,能否接受Please confirm wh

30、ether it isacceptable that there will be asplit line here.)報(bào)告wylwyl#7VIP 會(huì)員使用道具發(fā)表于 2007-7-7 10:07 資料 個(gè)人空間 個(gè)人短信 加為好友只看該作者來(lái)自 江蘇狀態(tài) 離線61. 此面公母模 1 度靠破,會(huì)有段差,可否接受(Please confirm whether it is ok to have mismatch to the area where there is 1 degree of shut off in Core / Cavity side.)62. 這個(gè)尺寸能否加大 (Please con

31、firm whether we can enlarge this dimension.)63. 此處加一個(gè)凹槽,膠片的彈出效果會(huì)更好一些,試模後看裝配的效果再 做修正(It will affect the elastic of the film better if we add a recess. See how it will affect theassembly parts,and then make your decision.)64. 此處有倒勾,建議將剖面線所示部位 CUT 即可避免此處的倒勾 (There is an undercut here, we suggest cuttin

32、g out the indicated part as it highlighted to avoid anundercut.)65. 成型後 SUB GATE 要修平 (The gate (sub gate) needs to be trimmed evenly after being moulded.)66. 此處倒勾先垂直頂出,之後再手動(dòng)取出(This area of the undercut needs to be ejected vertically, then taken out manually.)67. 這兩個(gè)面都有滑塊, GATE 改在此處改不到(The gate is no

33、t suitable in this area becuase there are two sliding blocks sealing off this area.)68. 此處加做一個(gè)旋轉(zhuǎn) GATE ,射出時(shí)方便調(diào)整成品的品質(zhì)(We would suggest placing a runner shut-off insert to adjust the volume of part filling.)69. 此倒勾在滑塊上強(qiáng)迫脫模,倒勾是否可以減小到 0.6(This undercut will be force ejected out, Please confirm whether it

34、 can be reduced to 0.6 mm.)70. 此柱子無(wú)法脫模,請(qǐng)確認(rèn)是否是在轉(zhuǎn)圖時(shí)錯(cuò)位,能否提供客戶的原始圖 檔 data. )(This boss is not releasable. Please check the file again and if possible, pleas re-send us theoriginal draft報(bào)告小陳學(xué)貿(mào)易注冊(cè)會(huì)員狀態(tài) 離線#8使用道具 發(fā)表于 2007-7-7 10:07 資料 個(gè)人空間 個(gè)人短信 加為好友 只看該作者謝謝 LZ的分享 ,進(jìn)來(lái)了解了解報(bào)告wylwyl#9VIP 會(huì)員使用道具發(fā)表于 2007-7-7 10:08

35、資料個(gè)人空間 個(gè)人短信 加為好友 只看該作者來(lái)自 江蘇狀態(tài) 離線71. 此柱子是實(shí)心的,會(huì)縮水(This boss will shrink because it is a solidboss.)72. 這個(gè)面是否要咬花,咬花番號(hào)是什麼,最小的拔模角要多大 (Please confirm whether this surface needs to be textured or not. Please advise texture specs.Also, whats the min. draft. )73. 這個(gè)面是否要打光,貼標(biāo)簽(Please confirm whether this surf

36、ace needs to be polished and stuck on a sticker.)74. 紅色顯示的幾個(gè)面拔模角太小,出模時(shí)會(huì)拉傷,建議加大拔模角 (The red highlighted area has a problem of a small draft angle. We suggest enlarging the draft to avoid casuing drag marks on the part.)75. 此 RIB 太薄,會(huì)填充不足 (This rib can not be filled properly because it is too thin.)76

37、. 此 RIB 太厚,會(huì)縮水 (This rib will have a shrink problem because it is too thick.)77. 此處倒勾出模困難,建議先不做倒勾, 成型後再二次加工, 但要做治具, 費(fèi)用要另外算(There are problems with this current design, we recommend doing this undercut as an alternativebut there will be additional costs.)78. 柱子底部都要做火山口(The base of all bosses require

38、a crater to avoid shrinkage.)1. 鑲件, P.L.面有充足排氣坑, P.L.面要開環(huán)形排氣槽 ,并能將氣體排到模外。 Insert/PL should have adequate venting,PL should have around slot for venting.79. 頂棍孔鑲件端面距離底板面 0,5mm, 攻 m20 牙 ;the surface of KO insert shound below bottom plate 0.5mm,thread M20.80. 回針,中托司與模胚部份避空0.5mm ;RP,EGP should have 0.5m

39、m gap with the moldbase.81. 排氣槽距封膠位 10-15mm ;Venting slot distance from the seal off position 10-15mm82. 運(yùn)水進(jìn)用 E ,運(yùn)水出用 S ; IntakeE,OuttakeS83. 底面板均要有隔熱板 ,DME 規(guī)格 1/4 厚; Top/Bottom plate must have insulator plate,DME standard 1/4H84. 吊環(huán)要在模具的重心(保證吊模時(shí)的平衡);Eyebolt should on the center of the mold(for bala

40、nce)85. 吊模螺絲的位置要在前 /后模部份的重心 ,保持平衡;The eyebolt position on the cavity/core side should on the center of gravity for balance86. 唧嘴分試模唧嘴 /走模唧嘴 ;Sprue type:Trial/Delivery87. 喉塞選用: NPT 規(guī)格;Plug use NPT spec.88. 中托司采用 HASCO 滾珠形式 .Use HASCO ball EGP89. 水咀采用法國(guó)標(biāo)準(zhǔn) :1/4 的水咀寫 :RPL08-1151Jiffy Use French Standard

41、: 1/4 mark:RPL08-1151報(bào)告wylwyl#10VIP 會(huì)員使用道具發(fā)表于 2007-7-7 10:08 資料個(gè)人空間 個(gè)人短信 加為好友只看該作者來(lái)自 江蘇狀態(tài) 離線All in English& Imperial Unit全部使用英文和英制單位Are part dimensions to print plus shrink?請(qǐng)檢查內(nèi)模尺寸有否乘縮水 ?All wires protected from sharp corners?凡有電線通過(guò)的角位要改為 R 角,是否完成?All replaceable components must be standard componen

42、ts.所有替換的元件必須是標(biāo)準(zhǔn)件。Add shot counter? 是否加啤塑總計(jì)器?A complicated mould with thorough design consideration to overcome the numerous design contraints. 一個(gè)復(fù)雜的模具,設(shè)計(jì)經(jīng)過(guò)周詳考慮,成功地克服了各種設(shè)計(jì)上的限制。All moving components should use hardened steel : all slides should be installed with hardend orlubricated alloy wear plates

43、and gibs, and with positive slide retainer. 所有移動(dòng)的零件應(yīng)使用硬鋼料,行位必須用硬墊板和硬線條,而且必須有限 位及定位鎖。報(bào)告#11使用道具發(fā)表于 2007-7-7 10:09資料 個(gè)人空間 個(gè)人短信 加為好友 只看該作者wylwylVIP 會(huì)員來(lái)自 江蘇狀態(tài) 離線BOM including water fittings,ejectors&custom components.BOM 的內(nèi)容應(yīng)包 含運(yùn)水接頭 , 頂針和自制的零件 .BeCu for lifters if w/o water circuits。若沒有運(yùn)水回路,斜頂為鈹銅。Corresp

44、onding components mirrored at core&cavity對(duì)應(yīng)的部件在前、后模平面視圖中鏡像Check polish for line of draw finish?有否省光就出模 ?Core pull slot mechanism installed and O.K.Crane capacity and loading clearance.模具須用多大吊機(jī)才可搬動(dòng)。Conduct moldflow &mold warp analysis. 經(jīng)流道及變形電腦模擬分析。Component and/or 3D mould design drawing. 散件圖或 3D 模具

45、圖Cooling less important when dimensions are not important.若尺寸不重要,適量冷卻也可。Combine a traditional 4 cavity edge gate and a 4 cavities reverse gate mould which help to doublethe moulding capacity and reduce production cost. 將一個(gè)標(biāo)準(zhǔn)四模腔大水口模具與一個(gè)四模腔倒轉(zhuǎn)大水口模具結(jié)合成為一套可 于同一大小的注塑機(jī),生產(chǎn)量可增加一倍的層板模具,并且可降低成本。Can be seperate

46、d into two individual moulds for moulding in two different mould shops.此模具最大的特式是,可將模具分開變成兩套,在不同地方生產(chǎn),增加生產(chǎn) 的靈活性。Consists of all standard mould components which facilitates mould maintenance.由于全套模具均利用模具標(biāo)準(zhǔn)零件制成,在維修及換零件上比較方便。報(bào)告wylwylVIP 會(huì)員來(lái)自 江蘇狀態(tài) 離線若有斜頂,做出分析 頂出到極限位置 頂針導(dǎo)柱的安裝。#12使用道具 發(fā)表于 2007-7-7 10:09 資料 個(gè)

47、人空間 個(gè)人短信 加為好友 只看該作者Die draw called out 出模方向的標(biāo)示Dimension all the opening , travel & clearance標(biāo)出前、后模距離,滑動(dòng)部件滑動(dòng)距離和塑件脫離的位置DME egr. Water fittings recessed and marked? 是否使用 DME 運(yùn)水接頭及編 號(hào)?Delivery right side up , or in two halves?開箱后是否容易吊出模具及是否分開前 /后模運(yùn)輸?Eyebolt size and balance in 2 sides 吊模孔尺寸,平衡, 4 邊都要有 Ejection stroke & slide, lifter travel dimensioned出行程、行位、斜頂行程的標(biāo)注。Ejection study if lifter adopted Ejection extended at the most Ejector guide pins installation .Eyebolts for inserts more than 50lbs. 重量大于 50lbs 的鑲件必須要有吊???。 Edge gate or

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