版權(quán)說明:本文檔由用戶提供并上傳,收益歸屬內(nèi)容提供方,若內(nèi)容存在侵權(quán),請進(jìn)行舉報(bào)或認(rèn)領(lǐng)
文檔簡介
1、關(guān)于凸輪的外文資料elements of cam designhow to plan and produce simple but efficient cams for petrol engines and other mechanismscams are among the most versatile mechanisms availablea cam is a simple two-member devicethe input member is the cam itself,while the output member is called the followerthrough th
2、e use of cams,a simple input motion can be modified into almost any conceivable output motion that is desiredsome of the common applications of cams arecamshaft and distributor shaft of automotive engine production machine toolsautomatic record playersprinting machinesautomatic washing machinesautom
3、atic dishwashersthe contour of high-speed cams (cam speed in excess of 1000 rpm) must be determined mathematicallyhowever,the vast majority of cams operate at low speeds(less than 500 rpm) or medium-speed cams can be determined graphically using a large-scale layoutin general,the greater the cam spe
4、ed and output load,the greater must be the precision with which the cam contour is machinedcams in some form or other are essential to the operation of many kinds of mechanical devices. their best-known application is in the valve-operating gear of internal combustion engines, but they play an equal
5、ly important part in industrial machinery, from printing presses to reaping machines. in general, a cam can be defined as a projection on the face of a disc or the surface of a cylinder for the purpose of producing intermittent reciprocating motion of a contacting member or follower. most cams opera
6、te by rotary motion, but this is not an essential condition and in special cases the motion may be semi-rotary, oscillatory or swinging. even straight-line motion of the operating member is possible, though the term cam may not be considered properly applicable in such circumstances.most text books
7、on mechanics give some information on the design of cams and show examples of cam forms plotted to produce various orders of motion. where neither the operating speed nor the mechanical duty is very high, there is a good deal of latitude in the nermissible design of the cam and it is only necessary
8、to avoid excessively steep contours or abrupt changes which would result in noise, impact shock, and side pressure on the follower. but, with increase of either speed or load, much more exacting demands are made on the cam, calling for the most careful design and, at very high speed, the effect of i
9、nertia on the moving parts is most pronounced, so that the further factors of acceleration and rate of lift have to be taken into account and these are rarely dealt with in any detail in the standard text books. the design of the cam follower is also of great importance and bears a definite relation
10、 to the shape of the cam itself. this is because the cam cannot make contact with the follower at a single fixed point. surface contact is necessary to distribute load and avoid excess wear, thus the cam transmits its motion through various points of location on the follower, depending on the shape
11、of the two complementary members.the cams for operating i.c. engine valves present specially difficult problems in design. in the case of racing engines, both the load and speed may be regarded as extreme, because in many engines the rate at which the valves can be effectively controlled is the limi
12、ting factor in engine performance. in some respects, cam design of miniature engines is simplified by reason of their lighter working parts (and consequent less inertia) but on the other hand, working friction is usually greater and rotational speeds are generally considerably higher than in full-si
13、ze practice.in the many designs for small four-stroke engines which i have published, i have sought to simplify valve operation and to provide designs for cams which can be simply and accurately produced with the facilities of the amateur workshop. numerous engine designs which have been submitted t
14、o me by readers have contained errors in the valve gear and particularly in the cams and in view of prevalent misconceptions in the fundamental principles of these items, i am giving some advice on the matter which i trust will help individual designers to obtain the best results from their engines.
15、 there have been many engines built with cams of thoroughly bad design but which, in spite of this, have produced results more or less satisfactory to their constructors. it may be said that within certain limits of speed one can get away with murder but in no case can an engine perform efficiently
16、with badly designed cams, or indeed errors in any of its working details. this article is concerned mainly with the design of cams for operating the valves of i.c. engines and, in order to avoid any confusion of terms, fig. 1 shows the various parts of a cam of this type and explains their functions
17、. the circular, concentric portion of the cam, which has no operative effect, is known as the base circle: the humy of the cam (shown shaded) is known as the lobe, and the flanks on either side rise from the base circle to the nose, which is usually rounded.lift may be defined as the difference betw
18、een the radius of the base circle and that of the nose. the anele enclosed between the points where the flanks join the base circle is termed the angular period, representing the proportion of the full cycle during which the cam operates the valve gear. in fig. 2, typical examples of cams used in i.
19、c. engines are illustrated. the tangent cam, a, has dead straight flanks-which as the name implies form tangents to the base circle. this type of cam is easy to design and produce, the simplest method of machining being by a circular milling process forming a concentric surface on the base circle an
20、d running straight out tangentially where the flanks start and finish. it can also be produced by filing and i have in the past described how to make it with the aid of a roller filing rest in the lathe, in conjunction with indexing gear to locate the flank angles.tangent cams can only work efficien
21、tly in conjunction with a convex curved follower, as this is the only way in which the flank can be brought progressively and smoothly into action. some time ago an engine was described having tangent cams in conjunction with flat followers. this was not intended for extremely high speed and very li
22、kely produced all the power required of it, but it is quite clear that the flat face of the tangent cam. on engaging the flat tappet-over the full length of the flank all at once, must produce an abrupt slapping action which is noisy, inefficient and destructive in the long run. rollers are often us
23、ed as followers with tangent cams and are satisfactory in respect of their shape, but the idea of introducing rolling motion at this point is not as good as it seems at first sight, because it merely transfers the sliding friction to a much smaller area-that of the pivot pin. it is possible in some
24、cases, however, to use a ball or roller race for the follower and this, at any rate, has the merit of distributing and equalizing the wearing surface.tangent cams have been used with a certain degree of success for high-performance-engines and were at one time popular on racing motorcycle engines, t
25、hough usually with some slight modification of shape-often “ designed ” by the tuner with the aid of .a carborundum slip! their more common application, however, has been on gas and oil engines running at relatively slow speeds, where they work well in contact with rollers attached to the ends of th
26、e valve rockers. cams with convex flanks are extensively used in motor cars and other mass-produced engines. one important advantage in this respect is that they are suited to manufacture in quantity by a copying process from accurately formed master cams. the fact that hat-based tappets can be used
27、 also favours quantity production and they can be designed to work fairly silently. the contour of the flank can be plotted so that violent changes in the acceleration of the cam are avoided and, more important still, the tappet will follow the cam on the return motion without any tendency to bounce
28、 or float at quite high speeds. in such cases, it may be necessary to introduce compound curves which are extremely difficult to copy on a small scale, but cams made with flanks formmg true circular arcs will give reasonably efficient results, and are very easily produced in any scale: concave-flank
29、ed cams. comparatively few examples of concave-flanked cams (fig. 2c) are to be seen nowadays, though they have been used extensively in the past with the idea of obtaining the most rapid opening and closing of the valves. theoretically, they can be designed to produce constant-acceleration, but in
30、practice they render valve control very difficult at high speed and their fierce angle of attack produces heavy side pressure on the tappet. the concave flank must always have a substantially greater radius than the follower, or a slapping action like that of a tangent cam on a flat follower is prod
31、uced.the shape of the nose in most types of cams is dictated mainly by the need to decelerate the follower as smoothly as possible. it is one thing to design it in such a way that ideal conditions are obtained, and quite another to ensure in practice that the follower retains close contact with the
32、cam. if the radius of the nose is too small, the follower will bounce and come down heavily on the return flank of the cam and,. if too great, valve opening efficiency will be reduced. of the three types of cams, a, b and c, which all have identically equal lift and angular period, the lobe of b enc
33、loses the smallest area, and on first sight it might appear that it is the least efficient in producing adequate valve opening, or mean lift area, but owing to the use of a flat based tappet, its lift characteristics are not very different from those of a tangent cam with round-based tappet, and not
34、 necessarily inferior to those of a concave-flank cam. unsymmetrical cams it is not common to make the two flanks of a cam of different contours to produce some particular result which the designer may consider desirable. in some cases, the object is to produce rapid opening and gradual closing, but
35、 sometimes the opposite effect is preferred. when all things are considered, however, most attempts to monkey about with cam forms lead to complications which may actually defeat their own object, at least at really high speeds.in many engines, particularly those of motorcycles, the cams operate the
36、 valves through levers or rockers which move in an arc instead of in a straight line, as in the orthodox motor car tappet. this may be mechanically efficient, but it modifies the lift characteristic of the cam, as the point at which the latter transmits motion to the follower varies in relation to t
37、he radius of the lever arm, (fig. 3). with the cam rotating in a clockwise direction, the effective length of the lever will be greater in the position.a during valve opening than in position b during closing, as indicated by dimensions x and y. this amounts to the same as using an unsymmetrical cam
38、, and in the example shown, would result in slow opening and rapid closing of the valve, or vice versa if either the direction of rotation of the cam, or the relative “ hand ” of the lever, is reversed. the shorter the lever, the greater the discrepancy in the rate of movement, neither the unsymmetr
39、ical cam form nor the pivoted lever is condemned as bad design, but i have sought to avoid them in most of the engines i have designed because they are a complicating factor in what is already a very involved problem, and by keeping to fairly simple cams and straight-line tappets, one can be assured
40、 that there are not too many snags. the employment of cams with flanks of true circular arc has enabled me to devise means of producing them on the lathe without elaborate attachments and, what is more important still, to produce an entire set of cams for a multi-cylinder engine in correct angular r
41、elation to each other by equally simple means. there is no doubt whatever that these methods have enabled many engine constructors (some without previous experience) to tackle successfully a problem which would otherwise have been formidable, to say the least. many designers have attempted to improv
42、e valve efficiency by designing cams which hold the valve at maximum opening for as long a period as possible. this is done by providing dwell or, in other words, making the top of the lobe concentric with the cam axis over a certain angular distance in the center of its lift. to do this, however, i
43、t is necessary to make the flanks excessively steep, thus producing heavy side thrust on the tappet, and making control at high speed more difficult, (fig. 4a).a little consideration, however, will show that the same result can be achieved, with much less mechanical difficulty, by lifting the valve
44、somewhat higher at an easier rate, as shown at b. this avoids the need for sudden acceleration and deceleration of the tappet and promotes flow efficiency of the valve. the shaded portions of the two cams show the differences in the area of the lobe, showing that nothing is really gained by the dwel
45、l. factors in efficiency high valve lift is a desirable feature, but only if it can be obtained without making extra difficulties in controlling the valve. the maximum port area of a valve is obtained when the lift is equal to one-fourth of the seat diameter, but owing to the baffling effect on the
46、valve head, a higher lift is better for flow efficiency-if it is practicable. 中文翻譯凸輪設(shè)計(jì)的基本內(nèi)容如何為汽油發(fā)動(dòng)機(jī)和其他機(jī)械設(shè)計(jì)和生產(chǎn)簡單有效的凸輪凸輪是被應(yīng)用的最廣泛的機(jī)械結(jié)構(gòu)之一。凸輪是一種僅僅有兩個(gè)組件構(gòu)成的設(shè)備。主動(dòng)件本身就是凸輪,而輸出件被稱為從動(dòng)件。通過使用凸輪,一個(gè)簡單的輸入動(dòng)作可以被修改成幾乎可以想像得到的任何輸出運(yùn)動(dòng)。常見的一些關(guān)于凸輪應(yīng)用的例子有:凸輪軸和汽車發(fā)動(dòng)機(jī)工程的裝配專用機(jī)床自動(dòng)電唱機(jī)印刷機(jī)自動(dòng)的洗衣機(jī)自動(dòng)的洗碗機(jī)高速凸輪(凸輪超過1000 rpm的速度)的輪廓必須從數(shù)學(xué)意義上來定義
47、。無論如何,大多數(shù)凸輪以低速(少于500 rpm)運(yùn)行而中速的凸輪可以通過一個(gè)大比例的圖形表示出來。一般說來,凸輪的速度和輸出負(fù)載越大,凸輪的輪廓在被床上被加工時(shí)就一定要更加精密。在多種機(jī)械裝置的操作中凸輪在某種形式下是必不可少。他們最有名的應(yīng)用是在內(nèi)燃機(jī)閥門操作裝置中,但在工業(yè)機(jī)器中,從印刷機(jī)到收割機(jī)械,凸輪機(jī)構(gòu)也是一個(gè)相當(dāng)重要的一部分。一般來說,一個(gè)凸輪可以被定義為一個(gè)圓盤面或一個(gè)為產(chǎn)生接觸間歇往復(fù)運(yùn)動(dòng)的零件或從動(dòng)件。大多數(shù)凸輪的運(yùn)動(dòng)是旋轉(zhuǎn)運(yùn)動(dòng),但這不是一個(gè)必要條件,在特殊情況下,它的運(yùn)動(dòng)是半旋轉(zhuǎn),振動(dòng)或擺動(dòng)。即使原動(dòng)件可能是直線運(yùn)動(dòng),但在某種情況下凸輪也可能會(huì)適當(dāng)?shù)乇豢紤],。在機(jī)構(gòu)學(xué)大多
48、數(shù)文本書籍中給了關(guān)于凸輪設(shè)計(jì)和凸輪類型的實(shí)例設(shè)計(jì)的一些信息,產(chǎn)生各種規(guī)定的運(yùn)動(dòng)。在某種情況運(yùn)行速度和機(jī)械的性能不是非常高,有一個(gè)規(guī)律是凸輪機(jī)構(gòu)設(shè)計(jì)很好的協(xié)議,只需要避免過于陡峭的輪廓或從動(dòng)件產(chǎn)生噪聲,影響沖擊,并側(cè)壓力的突然改變。然而,凸輪速度或負(fù)荷增加或具有更嚴(yán)格的要求,尋求更精細(xì)的設(shè)計(jì),并以極高的速度,在慣性運(yùn)動(dòng)部件上的作用最明顯,因此,對舉升的加速度和速度因素都必須考慮,這些很少在任何詳細(xì)的標(biāo)準(zhǔn)教科書中得到處理。凸輪從動(dòng)件的設(shè)計(jì)也是非常重要的,并且關(guān)系到凸輪自身的形狀。這是因?yàn)橥馆喤c從動(dòng)件不能在一個(gè)固定點(diǎn)上接觸。表面接觸需要分配負(fù)荷,避免過度磨損,凸輪傳送運(yùn)動(dòng)通過從動(dòng)件各點(diǎn)位置,這都取決
49、于兩個(gè)互補(bǔ)零部件形狀。目前凸輪在發(fā)動(dòng)機(jī)氣門設(shè)計(jì)的問題上特別困難。在賽車引擎中,無論是負(fù)載還是速度都可能會(huì)被視為極端,因?yàn)樵诤芏喟l(fā)動(dòng)機(jī)中引擎的閥門上這些限制因素得不到有效控制。在某些方面,微型發(fā)動(dòng)機(jī)凸輪的設(shè)計(jì)的簡化是由于他們的打火工作部件(以及隨之而來的慣量)的原因,但在另一方面,工作通常具有更大的摩擦和旋轉(zhuǎn)速度,一般都大大高于全尺寸的做法更高。對于小型四沖程發(fā)動(dòng)機(jī)的許多設(shè)計(jì)已經(jīng)出版,我力求簡化操作閥門,并為凸輪可以簡單而準(zhǔn)確地運(yùn)用在業(yè)余設(shè)計(jì)制作車間的設(shè)施。許多發(fā)動(dòng)機(jī)的設(shè)計(jì)已提交,讀者對設(shè)計(jì)中包含有錯(cuò)誤的閥門裝置,特別是凸輪和這些項(xiàng)目上的基本原則有普遍的誤解,我給一些對此事的意見,而我的信任將有
50、助于個(gè)別設(shè)計(jì)人員獲得其發(fā)動(dòng)機(jī)的最佳效果。 待添加的隱藏文字內(nèi)容3目前有許多關(guān)于發(fā)動(dòng)機(jī)的凸輪設(shè)計(jì),盡管如此,這些設(shè)計(jì)結(jié)果或多或少令它們不滿意??梢哉f,它的速度在一定限度內(nèi)可以滿足要求,但在某些情況下,凸輪設(shè)計(jì)不良可以與發(fā)動(dòng)機(jī)配合,但在工作細(xì)節(jié)上會(huì)出現(xiàn)錯(cuò)誤。 本文關(guān)注的主要是集成電路的閥門發(fā)動(dòng)機(jī)凸輪設(shè)計(jì),并且為了避免一些混淆的術(shù)語,圖1顯示了這種類型的凸輪的各個(gè)部分,并解釋它們的功能。凸輪輪廓的同心部分,它沒有操作效果,被稱為基圓;凸輪(顯示陰影)被稱為葉輪,無論是從基圓上升到頂圓,這通常是圓形的側(cè)翼。推程可以被定義為基圓半徑和頂圓之間的差值。點(diǎn)之間的封閉在兩側(cè)加入基圓的角被稱為周期,代表整個(gè)周期
51、運(yùn)作期間,凸輪齒輪比例閥。在圖2中,對用于i.c.發(fā)動(dòng)機(jī)凸輪典型例子進(jìn)行了說明。切線凸輪,一個(gè)已經(jīng)固定在直線兩側(cè),其中顧名思義形式向基圓的切線。這種凸輪式很容易設(shè)計(jì)和生產(chǎn),是由一個(gè)圓形銑加工過程形成了一個(gè)最簡單的方法,它是在表面與基圓同心連續(xù)運(yùn)行了切向那里的兩翼開始和結(jié)束。它也可以產(chǎn)生和我在過去的描述如何與一個(gè)在軋輥車床休息備案,它借助與索引齒輪側(cè)面結(jié)合的角度來定位。 切線凸輪的有效工作只能和一個(gè)凸弧形上的從動(dòng)件一起,因?yàn)檫@是唯一的方式,側(cè)面可以發(fā)揮作用,逐步平穩(wěn)。前一段時(shí)間有一種引擎與切線凸輪一起被描述。這是不適合極高的速度的,極有可能產(chǎn)生力的集中現(xiàn)象,但相當(dāng)清楚的是,它是切線凸輪的盤型平面。平面上推桿以上的側(cè)翼突然變長,運(yùn)動(dòng)中突然出現(xiàn)運(yùn)動(dòng)噪音,效率低,從長遠(yuǎn)來看具有破壞性。 滾子經(jīng)常被用來作為與切線凸輪的從動(dòng)件,并在其形狀方面令人滿意,但在這一點(diǎn)上引入滾動(dòng)運(yùn)動(dòng)的想法并不好,因?yàn)樗坪跏且幌嗲樵?,因?yàn)樗皇寝D(zhuǎn)移的滑動(dòng)摩擦要小得多,即樞軸銷。然而,在某些情況
溫馨提示
- 1. 本站所有資源如無特殊說明,都需要本地電腦安裝OFFICE2007和PDF閱讀器。圖紙軟件為CAD,CAXA,PROE,UG,SolidWorks等.壓縮文件請下載最新的WinRAR軟件解壓。
- 2. 本站的文檔不包含任何第三方提供的附件圖紙等,如果需要附件,請聯(lián)系上傳者。文件的所有權(quán)益歸上傳用戶所有。
- 3. 本站RAR壓縮包中若帶圖紙,網(wǎng)頁內(nèi)容里面會(huì)有圖紙預(yù)覽,若沒有圖紙預(yù)覽就沒有圖紙。
- 4. 未經(jīng)權(quán)益所有人同意不得將文件中的內(nèi)容挪作商業(yè)或盈利用途。
- 5. 人人文庫網(wǎng)僅提供信息存儲空間,僅對用戶上傳內(nèi)容的表現(xiàn)方式做保護(hù)處理,對用戶上傳分享的文檔內(nèi)容本身不做任何修改或編輯,并不能對任何下載內(nèi)容負(fù)責(zé)。
- 6. 下載文件中如有侵權(quán)或不適當(dāng)內(nèi)容,請與我們聯(lián)系,我們立即糾正。
- 7. 本站不保證下載資源的準(zhǔn)確性、安全性和完整性, 同時(shí)也不承擔(dān)用戶因使用這些下載資源對自己和他人造成任何形式的傷害或損失。
最新文檔
- 跨領(lǐng)域?qū)W習(xí)在提高綜合職業(yè)素養(yǎng)中的作用研究
- 混合式學(xué)習(xí)模式下學(xué)生自主學(xué)習(xí)的培養(yǎng)策略
- 2025年冀教版八年級歷史上冊月考試卷含答案
- 2025年人教新起點(diǎn)選修6歷史下冊月考試卷
- 二零二五年度健康醫(yī)療合同中的患者隱私保護(hù)與責(zé)任承擔(dān)4篇
- 二零二五年度模具鋼材市場分析與風(fēng)險(xiǎn)評估合同4篇
- 二零二五年度獼猴桃樹種子知識產(chǎn)權(quán)保護(hù)及商業(yè)化應(yīng)用合同4篇
- 二零二五年度煤炭運(yùn)輸合同環(huán)境風(fēng)險(xiǎn)防范范本4篇
- 二零二五年度泥工貼磚工程設(shè)計(jì)與施工總承包合同4篇
- 2025年度歐盟電子商務(wù)政策實(shí)施細(xì)則合同4篇
- 2025水利云播五大員考試題庫(含答案)
- 老年髖部骨折患者圍術(shù)期下肢深靜脈血栓基礎(chǔ)預(yù)防專家共識(2024版)解讀
- 中藥飲片驗(yàn)收培訓(xùn)
- 手術(shù)室??谱o(hù)士工作總結(jié)匯報(bào)
- DB34T 1831-2013 油菜收獲與秸稈粉碎機(jī)械化聯(lián)合作業(yè)技術(shù)規(guī)范
- 蘇州市2025屆高三期初陽光調(diào)研(零模)政治試卷(含答案)
- 創(chuàng)傷處理理論知識考核試題及答案
- (正式版)HG∕T 21633-2024 玻璃鋼管和管件選用規(guī)定
- 《義務(wù)教育數(shù)學(xué)課程標(biāo)準(zhǔn)(2022年版)》測試題+答案
- 殘疾軍人新退休政策
- 白酒代理合同范本
評論
0/150
提交評論