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1、 supplier assessment formsupplier dataassessment data :-nameaudit noproduct :audited by present qms certification: audit date phone no fax no supplier auditee team(供應(yīng)商受審核方團(tuán)隊(duì))overall rating results (總體等級結(jié)論)ratingpercentageexcellent80-100 %very good60-80%satisfactory40-60%unsatisfactory< 40 %sr noe
2、lements(要素)totalactualpercentage 1management responsibility(管理職責(zé))602quality system1203contract review (合同評審)204design control(設(shè)計(jì)控制)605documents & data control(文件與數(shù)據(jù)控制)206purchasing(采購)407control of customer supplied product (顧客提供產(chǎn)品的控制)108product identification & traceability (產(chǎn)品標(biāo)識與可追溯性)109pr
3、ocess control(過程控制)7010inspection & testing(檢驗(yàn)與測試)9011inspection ,measuring & test equipment (檢驗(yàn),測量&試驗(yàn)設(shè)備)3012control of non -conforming product ( 不合格品控制)2013corrective and preventive action(糾正與預(yù)防行動)5014handling ,storage, packaging, preservation & delivery(操作,貯存,包裝,保護(hù),交付)6015control o
4、f quality records(質(zhì)量記錄控制)1016internal quality audits(內(nèi)部質(zhì)量審核)5017people ,training & competency(人員,培訓(xùn),能力)4018customer specific requirements(顧客特殊要求)2019other30total :-8101. key to assessment ratingthe subcontractor quality assurance measures are rated with points from 0 to 10 on the basis of the fo
5、llowing. only those areas of the subcontractor that bear relevance to the product/service offered by the subcontractor to taco need be assured.(分供方質(zhì)量保證方法被從010分進(jìn)行分級。ntaco分供方的與產(chǎn)品/服務(wù)相關(guān)的方面必須得到保證)elements of subcontractor qa system (分供方質(zhì)量體系要素) assessment observation(評估結(jié)論)result(assessment points)non exis
6、tent(不存在)0unsuitable approaches(不適宜的做法)1major short comings(主要的不足)3minor short comings(次要的不足)5appropriate(合適的)7very good(很好的)9excellent(優(yōu)秀的)10elements not applicable to a particular subcontractor(不適合特殊分供方的條款)certain elements such as 4.7 (control of customer supplied product) and 4.19 (servicing) wil
7、l not apply to every supplier. in such cases, n/a is entered in place of the score.reporting of assessment findings(審核結(jié)果的報(bào)告)the supplier assessment report shall be filed along with this assessment form for reporting and recommendation on supplier selection and approval.(供應(yīng)商評估報(bào)告應(yīng)連同此評估表格作為報(bào)告、建議新供方的選擇以
8、及批準(zhǔn))minimum criteria for acceptance(新供方接受的最小準(zhǔn)則)the supplier (including specially designated small supplier(包括指定的特別小供方)) should score minimum 40-60% & score minimum 5 points on the following elements individually for acceptance as approved supplier.(至少得分在40-60%以及至少分別在下面條款中得到5分,方可批準(zhǔn)為供方)1. product
9、identification and traceability.(產(chǎn)品標(biāo)識與可追溯性)2. control plan.(控制計(jì)劃)3. contract review.(合同評審)4. control of customer supplied products.(顧客財(cái)產(chǎn)保護(hù))5. process monitoring operation instructions.(過程監(jiān)控作業(yè)指導(dǎo)書)6. control of non confirming products.(不合格品控制)7. inspection status.(檢驗(yàn)狀況)8. calibration status.(校驗(yàn)狀況)9. c
10、orrective action on customer complaints.(客戶抱怨糾正行動)10. compliance with customer's standards/requirements.(遵守客戶標(biāo)準(zhǔn)與要求)11. control of quality records(質(zhì)量記錄控制)2. checklists(檢查清單)question(問題表)assessor notes(評估記錄)result(結(jié)果)1.0 management responsibility(管理職責(zé))1.1 has the responsibility, authority, interre
11、lationship of personnel who manage, perform, and verify work, affecting quality been defined and documented?(管理、運(yùn)行、驗(yàn)證、影響質(zhì)量的人的職責(zé)、權(quán)限、溝通是否被明確以及文件化)1.2 does the suppliers management with executive responsibility review all quality system elements at defined intervals to insure its continuing suitability
12、 and effectiveness?(是否定期評審供應(yīng)商管理體系的要求以保證其是適合與有效的)1.3 does the supplier utilize a formal, documented, comprehensive business plan that includes short-term and longer-term goals and plans?(供應(yīng)商是否有正式文件化的并可理解的運(yùn)營計(jì)劃,其應(yīng)包含短期與長期的目標(biāo)與計(jì)劃)1.4 are trends in data and information compared with:(趨勢是否于比較在數(shù)據(jù)與信息方面)- comp
13、etitors(競爭對手)- appropriate benchmarks(適當(dāng)?shù)幕鶞?zhǔn))- progress toward business objectives, to lead to appropriate action to support(朝著運(yùn)營目標(biāo)的進(jìn)展,引導(dǎo)適宜的活動支持)§ developing priorities for resolving customer problems(優(yōu)先解決客戶的問題)§ determination of key customer-related trends? (對主要客戶有關(guān)的趨勢的測定) 1.5 are manageme
14、nt review conducted with review on(管理評審是否依據(jù)評審) product realisation (core processes) including , support processes, customer requirements and quality objectives.(產(chǎn)品實(shí)現(xiàn)(核心流程),支持過程,顧客要求與質(zhì)量目標(biāo))note: can be excluded in case of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)1.6 does the management rev
15、iew participate in resource planning and communication to ensure effective implementation and adherence to quality management system.(管理評審是否有充分的資源策劃/溝通以保證有效實(shí)施以及對質(zhì)量管理體系的符合) note: can be excluded in case of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)2.0 quality system(質(zhì)量體系)2.1 is the documen
16、ted quality management system in line with ts 16949 / qs9000 / iso 9000. are there adequate supporting procedures (level 2) for each element of the quality manual?(文件化的質(zhì)量管理體系是否根據(jù)ts 16949 / qs9000 / iso 9000。對于質(zhì)量手冊中的每一個(gè)要素是否有充分的支持程序) note: can be excluded in case of specially designated small supplier
17、(可以被排除,除非特別指定的供應(yīng)商)2.2 are quality policy , objectives , exclusions , processes, sequences & interaction of processes are defined in qms.(在質(zhì)量管理體系中質(zhì)量方針/目標(biāo),排除,過程,過程的順序以及相互作用是否被明確)2.3 is there a designated representative for mr, customer representative and quality responsibility.(針對管理者代表/客戶代表質(zhì)量責(zé)任/是否
18、有一個(gè)指定的代表) note: can be excluded in case of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)2.4 is the organisation continually improving effectiveness of quality management systems indicating improvement trends (mr , or etc.).(組織是否持續(xù)地對質(zhì)量管理體系的有效進(jìn)行改善并顯示改善趨勢)note: can be excluded in case of specia
19、lly designated small supplier(可以被排除,除非特別指定的供應(yīng)商)2.5 is the quality planning process consistent with all other requirements of the quality system, documented in a suitable format?(質(zhì)量策劃過程是否與其它質(zhì)量體系的要求保持一致,并以合適的表格進(jìn)行記錄) note: can be excluded in case of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)
20、2.6 is manufacturing feasibility investigated, confirmed, and documented, prior to contracting proposed products?(在簽約意向的產(chǎn)品前,其制造可行性是否被調(diào)查,確認(rèn)以及記錄)2.7 are error proofing techniques utilized where appropriate, which include planning or process, facilities, equipment and tooling, and in problem resolution
21、?(防錯技術(shù)是否被應(yīng)用在合適的環(huán)節(jié),其應(yīng)針對策劃或過程,設(shè)施,設(shè)備,模具以及問題解決)2.8 do control plans developed by multi-disciplinary approach to system, component and/or material level, and list of all controls used for process control?(控制計(jì)劃是否通過參照多學(xué)科系統(tǒng)方法,部件,材料等級以及被用于過程控制的控制手段清單被開發(fā))2.9 do control plans cover three phases: prototype, pre
22、-launch, and production, as required by the customer?(依據(jù)客戶的要求,控制計(jì)劃是否包含三個(gè)階段:樣件、試生產(chǎn)、生產(chǎn))2.10 are control plans reviewed and updated as appropriate when any of the following occurs: (當(dāng)有以下情形發(fā)生時(shí),控制計(jì)劃是否被適時(shí)地評審與更新)product and process changes(產(chǎn)品與過程變更) processes are found to be unstable or non-capable(過程被發(fā)現(xiàn)不適合
23、或者沒有能力)inspection method, frequency, etc. is revised? (檢驗(yàn)方法,頻率等等被修改)-2.11 is there evidence of continual improvement in quality, service and price that benefit the customer?(是否有證據(jù)表明在質(zhì)量、服務(wù)、價(jià)格方面的持續(xù)改進(jìn)使客戶受益)2.12 is a multi-disciplinary approach used for developing facilities, equipment, and process plan
24、ning in conjunction with the advanced quality planning process?(針對設(shè)備,過程計(jì)劃的開發(fā)是否有多學(xué)科方法被使用并結(jié)合先期質(zhì)量策劃過程) note: can be excluded in case of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)3.0 contract review(合同評審)3.1 are records of contract reviews maintained? (合同評審的記錄是否被保持)note: can be excluded in ca
25、se of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)3.2 is feasibility and risk analysis being covered preliminary to contract review.(在合同評審中,可行性與風(fēng)險(xiǎn)分析是否初步被總結(jié)) note: can be excluded in case of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)4.0 design control (product & process design
26、)(產(chǎn)品&過程設(shè)計(jì))4.1 do the following exist:- appropriate resources and facilities available to use cad, cae and analysis?(是否有適當(dāng)?shù)目衫觅Y源與設(shè)備用于cad, cae 及其分析的使用)- are cad/cae systems capable of two-way interface with customer systems?(cad/cae系統(tǒng)是否有雙向接口用于對客戶的系統(tǒng)對接)- note: can be excluded in case of specially d
27、esignated small supplier(可以被排除,除非特別指定的供應(yīng)商)4.2 are the records of formal documented design reviews by the appropriate functions conducted at appropriate stages of design as per the design plan? (按照設(shè)計(jì)策劃,正式的文件化 的設(shè)計(jì)評審記錄是否依據(jù)適宜的設(shè)計(jì)平臺)note: can be excluded in case of specially designated small supplier(可以被排
28、除,除非特別指定的供應(yīng)商)4.3 when required by the customer, does the supplier have a comprehensive prototype program?(當(dāng)客戶提出需求時(shí),供應(yīng)商是否有全面的樣件管理程序)note: can be excluded in case of specially designated small supplier(可以被排除,除非特別指定的供應(yīng)商)4.4 is the performance testing tracked for timely completion and conformance?(性能測試的
29、完成與符合是否被及時(shí)跟蹤)4.5 timely review, distribution & completion of all customer specification / standard. (review within 2 weeks for customer specifications and change requests) )(及時(shí)評審,分布&完成客戶的所有規(guī)范/標(biāo)準(zhǔn)。在兩周內(nèi)完成對客戶的規(guī)范以及變更要求的評審)4.6 effective change implementation date and verification, validation and c
30、ommunication of changes (product & process) to customer.(針對客戶,進(jìn)行有效的變更實(shí)施,驗(yàn)證,批準(zhǔn)以及變更溝通)5.0 document and data control(文件與數(shù)據(jù)控制)5.1 are documents and data reviewed and approved by authorized personnel prior to issue?(文件與數(shù)據(jù)在發(fā)行前,是否由有權(quán)力人員進(jìn)行評審與批準(zhǔn))5.2 is there a master list identifying document revision st
31、atus readily available?(是否有一個(gè)主清單便利地用于標(biāo)識文件的版本狀態(tài))6.0 purchasing(采購)6.1 are subcontractors evaluated and selected based on heir ability to meet quality system and quality assurance requirements?(分供方是否在其滿足質(zhì)量體系以及質(zhì)量保證要求的基礎(chǔ)上被評估,選擇)6.2 does the supplier define the appropriate type and extent of control over
32、 subcontractors?(供應(yīng)商是否對分供方的控制類型與范圍進(jìn)行定義)6.3 are quality records of acceptable subcontractors established and maintained?(可接受分供方的質(zhì)量記錄是否被建立以及保持)6.4 is 100% on time delivery a requirement of the subcontractors?(百分百按時(shí)交付是否對分供方的一個(gè)要求)7.0 control of customer supplied products(客供品的控制)7.1 are customer-owned to
33、ols and equipment permanently marked so that ownership of each item is visually apparent?(顧客所屬模具,設(shè)備是否被永久性的標(biāo)識以致每一個(gè)條款的所屬非常直觀化的清晰)8.0 product identification and traceability(產(chǎn)品標(biāo)識與可追溯性)8.1 is traceability maintained and recorded, when required by the customer?(可追溯性是否被保持,記錄,當(dāng)被客戶需要時(shí))9.0 process control(過程
34、控制)9.1 do controlled conditions include use of suitable production, installation and servicing equipment, and suitable working environment?(受控的狀態(tài)是否包含合適的生產(chǎn)/安裝&維修設(shè)備的使用,以及合適的工作環(huán)境)9.2 is there an effective planned preventive maintenance system that identifies key process equipment, provides appropri
35、ate resources and provides:(是否有一個(gè)有效的計(jì)劃性預(yù)防維護(hù)系統(tǒng)以識別關(guān)鍵過程設(shè)備,提供適宜的資源與提供)- a procedure describing planned maintenance activities? (一個(gè)描述計(jì)劃預(yù)防活動的程序)- scheduled maintenance activities?(預(yù)定的維護(hù)活動)- predictive maintenance methods?(預(yù)先的維護(hù)方法)- procedure providing for packaging and preservation of equipment, tooling a
36、nd gauging?(規(guī)定設(shè)備,模具,量具的包裝與儲存的程序)- availability of replacement parts for key manufacturing equipment?(關(guān)鍵制造設(shè)備的備件可得性)- documenting, evaluating and improving maintenance objectives?(文件編制,評估以及改善性維修的目標(biāo))9.3 have documented procedures monitoring and operator instructions derived from the sources listed in t
37、he apqp and control plan, been prepared for all employees having responsibilities for operation of processes and are they accessible at the workstation?(文件化的過程監(jiān)控和操作指導(dǎo)書是否出自apqp以及控制計(jì)劃中的內(nèi)容,對于負(fù)責(zé)過程操作的員工,此文件在操作工位對于負(fù)責(zé)過程操作的員工是否容易獲得)9.4 do process monitoring and operator instructions include:(過程監(jiān)控和操作指導(dǎo)書是否包含:
38、)- operation name and number keyed to process flow diagram?(工位名稱、工位號,依據(jù)過程流程圖)- part name and number?(零件名稱、零件號)- current engineering level/date?(現(xiàn)今的工程等級/日期)- required tools, guages and other equipment?(需要的工具,檢具以及其它設(shè)備)- material identification and disposition instructions?(材料標(biāo)識與布置指南)- customer and sup
39、plier designated special characteristics?(顧客與供應(yīng)商選定的特別參數(shù)表)- spc requirements?(spc要求)- relevant engineering and manufacturing standards?(相關(guān)的工程與制造標(biāo)準(zhǔn))- inspection and test instructions?(檢驗(yàn)與測試指導(dǎo)書)- revision date and approvals?(修訂日期以及批準(zhǔn))- visual aids?(目視化)- tool change intervals and set-up instructions?(換
40、刀間隔和設(shè)置說明)9.5 does the supplier maintain or exceed the process capability pr performance as approved by ppap through the implementation and adherence to control plan, process flow diagram, measurement technique, sampling plans, and reaction plans when acceptance criteria are not met?(通過執(zhí)行與遵循控制計(jì)劃,過程流程
41、圖,測量工藝,抽樣計(jì)劃以及當(dāng)可接受的標(biāo)準(zhǔn)不滿足時(shí)的反應(yīng)計(jì)劃,供應(yīng)商是否保持或者超越ppap中批準(zhǔn)的過程能力)9.6 are significant process events recorded?(重大過程事件是否被記錄)9.7 is manufacturing process audit and process validation methods available and followed.(制造過程審核和過程驗(yàn)證方法是否可用且遵循)10.0 inspection and testing(檢驗(yàn)與測試)10.1 does the supplier ensure that incoming
42、product is not used until it has been inspected or otherwise verified as conforming to specified requirements in accordance with the quality plan and /or documented procedures?(供應(yīng)商是否保證依照質(zhì)量計(jì)劃或者文件化的程序,來料產(chǎn)品在被檢驗(yàn)或者用其它方法證明符合規(guī)范要求前,不能被使用)10.2 is positive identification provided and recorded for material use
43、d in production but not verified?(在未被驗(yàn)證之前,是否有明確的標(biāo)識以及能為材料在生產(chǎn)使用過程中被記錄)10.3 does the supplier inspect and test product as required by the quality plan and/or the documented procedures?(供應(yīng)商是否按照質(zhì)量計(jì)劃或者程序文件的要求,進(jìn)行檢驗(yàn)與測試)10.4 does the suppliers hold product until the required inspections and tests have been c
44、ompleted and necessary reports have been received and verified?(供應(yīng)商是否保留產(chǎn)品直到要求的檢驗(yàn)與測試已完成以及必要的報(bào)告已被接受與驗(yàn)證)10.5 does the supplier carry out final inspection and testing in accordance with the quality plan?(依照質(zhì)量計(jì)劃,供應(yīng)商是否執(zhí)行最終檢驗(yàn)與測試)10.6 is acceptance criteria for attribute sampling is zero defect?(樣品的接受標(biāo)準(zhǔn)是否是零
45、缺陷)10.7 does the supplier assure that no product is dispatched until all activities specified have been satisfactorily completed and the associate data and documentation is available and authorized?(供應(yīng)商是否能保證沒有產(chǎn)品被派送直到相關(guān)要求的活動被完全完成以及相關(guān)的數(shù)據(jù)/記錄是有效與被批準(zhǔn))10.7 when the supplier uses independent / commercial l
46、aboratories are they accredited?(供應(yīng)商在什么時(shí)間使用可以被接受的獨(dú)立的/商業(yè)試驗(yàn)室)10.8 does the supplier carries out lay out inspection and testing in accordance with control plan.(依照控制計(jì)劃,供應(yīng)商是否執(zhí)行策劃的檢驗(yàn)與測試)11.0 inspection, measuring and test equipment(檢驗(yàn),測量與測試設(shè)備)11.1 is each piece of equipment calibrated at prescribed inter
47、vals, against certified equipment having a known valid relationship to internationally or nationally recognized standards?(每一個(gè)設(shè)備是否被定期校驗(yàn),針對檢定的設(shè)備有有效的相對應(yīng)的國際性或者國家性的認(rèn)可標(biāo)準(zhǔn))11.2 does the process for calibration of inspection, measuring and test equipment included:(校驗(yàn)檢驗(yàn),測量與測試設(shè)備的過程是否包含)- type of equipment?(設(shè)備
48、型號)- unique identification?(唯一性標(biāo)識)- location?(場所)- frequency of checks?(檢查頻次)- check method?(檢查方法)- acceptance criteria?(接受標(biāo)準(zhǔn))- corrective actions?(糾正行動)11.3 for measurement systems referenced in the control plan is there evidence that appropriate statistical studies have been carried out to analyze
49、 the variation present in the results of each type of measuring and test system?(針對在控制計(jì)劃中提到的測量系統(tǒng),是否有適宜的統(tǒng)計(jì)研究其變差的證據(jù))12.0 control of non-conforming product)(不合格品控制)12.1 does the control of non-conforming product and suspect material provide for identification, documentation, evaluation , segregation, d
50、isposition and notification of all appropriate functions?(不合格品以及可疑材料是否被規(guī)定需進(jìn)行標(biāo)識,記錄,評估,隔離,定置)12.2 are repaired and/or reworked products re-inspected according to the quality plan?(返修或者返工的產(chǎn)品是否被重新檢驗(yàn)依據(jù)質(zhì)量計(jì)劃)13.0 corrective and preventive action(糾正與預(yù)防行動)13.1 are the appropriate corrective and/or preventive
51、 actions developed to eliminate the causes of actual or potential non-conformances?(合適的糾正或者預(yù)防行動是否被開展用于消除已存在的或潛在的不符合)13.2 does the supplier use a disciplined problem solving method to address internal or external non-conformances?(供應(yīng)商是否使用有效的問題解決方法來處理內(nèi)外部的不符合)13.3 do procedures for corrective action in
52、clude effective handling of customer complaints and reports of non-conformances?(糾正行動的程序中是否包含有效處理客戶的抱怨以及不符合問題的報(bào)告)13.4 do procedures for corrective action include application of controls to ensure that corrective action is taken and that it is effective?(糾正行動的程序中是否包含控制措施的應(yīng)用以確保糾正行動被實(shí)施以及證明有效)13.5 do pr
53、ocedures for preventive action include provisions that the relevant information on actions taken is submitted for management review?(預(yù)防性行動的程序是否包含所采取的行動被提交于管理評審)14.0 handling, storage, packaging, preservation and delivery(操作,存儲,包裝,防護(hù),交付)14.1 have methods of product handling to prevent damage been pro
54、vided?(是否有預(yù)防產(chǎn)品在操作過程被損壞的方法)14.2 does the supplier use an inventory management system to optimize inventory turns, assure stock rotation and minimize inventory levels?(供應(yīng)商是否使用庫存管理系統(tǒng)來優(yōu)化庫存周轉(zhuǎn)率,確保庫存周轉(zhuǎn)以及減少庫存量)14.3 are applicable customer packaging standards complied with?(適當(dāng)?shù)目蛻舭b標(biāo)準(zhǔn)是否符合)14.4 has a system be
55、en developed to ensure that all materials shipped are labeled according to customer requirements?(是否有系統(tǒng)可以保證所有裝箱的材料是有標(biāo)識的依據(jù)客戶的要求)14.5 has the supplier established a system to support 100% on-time shipments to meet customer production and service requirements?(供應(yīng)商是否建立一個(gè)系統(tǒng)用于支持100%及時(shí)交付來滿足的產(chǎn)品與服務(wù)要求)14.6 if
56、 the suppliers delivery performance is not 100% to schedule, is there evidence of implemented corrective action, and of communication regarding delivery problem information to the customer?(如果供應(yīng)商的交付業(yè)績按照計(jì)劃表沒有滿足100%交付,是否有實(shí)施糾正行動以及與客戶就交付問題溝通的證據(jù))15.0 control of quality records(質(zhì)量記錄控制)15.1 where agreed contractually are quality records available to the customer for evaluation for an agreed period?(在一定時(shí)期內(nèi)對顧客有用的質(zhì)量記錄被保存在
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