鋼結(jié)構(gòu)工程質(zhì)量檢測試驗計劃

1、鋼結(jié)構(gòu)工程質(zhì)量檢測試驗計劃Inspection and Testing Plan for Steel StructureINSPECTION AND TESTING PLAN FOR STELL STRUCTUREPREPARED BY目錄TABLE OF CONTENTS1. 本工程應(yīng)執(zhí)行的標(biāo)準(zhǔn)、規(guī)范Applicable Codes and Standards32. 本工程質(zhì)量控制點Quality Control Point63. 本工程質(zhì)量控制表格、交工資料表格及質(zhì)量評定表格目錄Applicable forms for quality control, turnover document,

2、 and quality evaluation9Inspection and Testing Plan for Steel Structure (Rev0)2 of 161. 本工程應(yīng)執(zhí)行的標(biāo)準(zhǔn)、規(guī)范 Applicable Codes and Standards監(jiān)理規(guī)范 Code on Supervision：建設(shè)工程監(jiān)理規(guī)范GB 50319-2000Code on Supervision of Construction Project, GB50319 2000交工技術(shù)文件規(guī)定Regulation on Technical Turnover Document：SH/T 3503-2007石油

3、化工建設(shè)工程項目交工技術(shù)文件規(guī)定Regulation of Technical Document for Construction Completion of Petrochemical Industry Project, SH/T3503 2007GB/T 50328-2001建設(shè)工程文件歸檔整理規(guī)范Regulation on Documentation and Filing up for Construction of Petrochemical Industry Project, GB/T 50328-2001GB/T 50326-2006建設(shè)工程項目管理規(guī)范Code on Projec

4、t Management of Engineering Construction, GB/T 50326-2006施工技術(shù)標(biāo)準(zhǔn)及驗收規(guī)范Codes and Standard of Technology and Acceptance：鋼結(jié)構(gòu)工程施工質(zhì)量驗收規(guī)范GB50205-2001Code on Construction Quality and Acceptance Inspection of Steel Structure GB50205-2001空間網(wǎng)格結(jié)構(gòu)技術(shù)規(guī)程JGJ 7-2010Technical specification for space frame structures， J

5、GJ 7-2010建筑鋼結(jié)構(gòu)焊接技術(shù)規(guī)程JGJ 81-2002Specification on Welding of Building Steel Structure JGJ 81-2002鋼結(jié)構(gòu)高強度栓連接的設(shè)計、施工及驗收規(guī)程JGJ 82-2011Specification on Engineering and Construction and Acceptance Inspection of High Strength Bolt Connection of Steel Structure JGJ 82-2011焊接 H型鋼 YB 3301-2005Welding on H Steel，

6、YB 3301-2005石油化工特殊鋼結(jié)構(gòu)工程施工質(zhì)量驗收規(guī)范SH/T 3507-2011Acceptance Specification for Construction quality of steel structure in petrochemical industry， SH/T3507-2011鋼結(jié)構(gòu)焊縫外形尺寸GB10854-1989Outline Dimension of Steel Structure Weld GB10854-1989壓型金屬板設(shè)計施工規(guī)程YBJ216-1988 Specification on Engineering and Construction of

7、 Pressed Metal Plate YBJ216-1988鋼結(jié)構(gòu)防火涂料GB 14907-2002Inspection and Testing Plan for Steel Structure (Rev0)3 of 16Fire resistive coating for steel structure， GB 14907-2002建筑工程施工質(zhì)量驗收統(tǒng)一標(biāo)準(zhǔn)GB50300-2001 Unified Standard of Construction Quality and Acceptance Inspection of Building WorkAGB50300-2001涂覆涂料前鋼材

8、表面處理表面清潔度的目視評定GB 8923-2011 Preparation od steel substrates before application of paints and related products - Visualassessment od surface cleanliness GB 8923-2011涂料產(chǎn)品分類和命名GB/T 2705-2003 Classification and nomenclature for coating products GB/T 2705-2003漆膜附著力測定法GB 1720-1979 Adhesive Force Measuremen

9、t of Lacquer Film GB 1720-1979涂料粘度測定法 GB/T 1723-1993 Paint Viscosity Measurement GB/T 1723-1993涂料遮蓋力測定法GB/T 1726-1979 Paint Covering Power Measurement GB/T 1726-1979漆膜、膩子膜干燥時間測定法GB/T 1728-1979 Lacquer Film and Lacquer Putty Dry out Time Measurement GB/T 1728-1979漆膜顏色的測量方法GB 11186-1989 Methods for me

10、asuring the colour of paint films GB 11186-1989非合金鋼及細(xì)晶粒鋼焊條GB/T 5117-2012 Covered electrodes for manual metal arc welding of non-alloy and fine grain steels GB/T5117-2012熱強鋼焊條 GB/T 5118-2012 Covered electrodes for manual metal arc welding of creep-resisting steels GB/T 5118-2012熔化焊用鋼絲 GB/T 14957-1994

11、 Fusion Welding Steel Wire GB/T 14957-1994氣體保護電弧焊用碳鋼、低合金鋼焊絲GB/T 8110-2008 Carbon Steel and Low Alloy Steel Welding Wire in Shielded Arc Welding ,GB/T 8110-2008碳鋼藥芯焊絲 GB/T 10045-2001 CS Solder Welding Wire ,GB/T 10045-2001低合金鋼藥芯焊絲GB/T 17493-2008 Welding Wire of Low Alloy Steel Solder GB/T17493-2008埋弧

12、焊用碳鋼焊絲和焊劑GB/T 5293-1999 Solder and Wire for Submerged Melt Welding GB/T 5293-1999埋弧焊用低合金鋼焊絲和焊劑GB/T 12470-2003 Low-alloy steel electrodes and fluxes for submerged arc welding GB/T12470-2003Inspection and Testing Plan for Steel Structure (Rev0)4 of 16氬 GB/T 4842-2006 Argon GB/T 4842-2006焊接用二氧化碳HG/T 25

13、37-1993 Welding Carbon Dioxide HG/T 2537-1993鋼焊縫手工超聲波探傷方法及質(zhì)量分級法GB/T 11345-1989 Manual Ultrasonic Inspection and Quality Classification of Steel Weld GB11345-1989金屬熔化焊焊接接頭射線照相GB/T 3323-2005 Radiographic examination of fusion welded joints in metallic materials GB/T 3323-2005無損檢測焊縫磁粉檢測JB/T 6061-2007 N

14、on-destructive testing-Magnetic particle testing of welds JB/T 6061-2007無損檢測焊縫滲透檢測JB/T 6062-2007 Non-destructive testing-Penetrant testing of welds JB/T 6062-2007Inspection and Testing Plan for Steel Structure (Rev0)5 of 162. 本工程質(zhì)量控制點Quality Control Point序質(zhì)量控制點控制內(nèi)容控制方法號技術(shù)準(zhǔn)備施工單位應(yīng)具備相應(yīng)資質(zhì)；有相應(yīng)的施施工組織設(shè)計、施工

15、方案審批工技術(shù)標(biāo)準(zhǔn)；有鍵全的質(zhì)量管理體系；程序1有施工質(zhì)量控制和質(zhì)量檢驗制度；有經(jīng)審核批準(zhǔn)的施工組織設(shè)計或/ 和施工技術(shù)方案；檢測儀器經(jīng)檢定。2基礎(chǔ)驗收預(yù)埋件、 預(yù)埋螺栓、 預(yù)留洞位置、 規(guī)格、鋼尺、水準(zhǔn)儀、全站儀、經(jīng)緯標(biāo)高符合設(shè)計和規(guī)范要求儀測量執(zhí)行 .3鋼結(jié)構(gòu)用鋼鋼材、鋼鑄件、焊接材料、標(biāo)準(zhǔn)件等的材、零（部）品種、規(guī)格、性能符合現(xiàn)行國家產(chǎn)品標(biāo)件、成品件、準(zhǔn)和設(shè)計要求。進口鋼材產(chǎn)品的質(zhì)量應(yīng)檢查出廠合格證、質(zhì)量證明文標(biāo)準(zhǔn)件、焊接符合設(shè)計和合同規(guī)定標(biāo)準(zhǔn)和要求；按規(guī)件。觀察、鋼尺、塞尺、百分材料等原材料定進行抽樣復(fù)驗，其結(jié)果合格，原材料尺檢進場、報驗鋼尺寸偏差在允許范圍內(nèi)，外觀質(zhì)量符合零件及鋼部件

16、國家現(xiàn)行有關(guān)標(biāo)準(zhǔn)加工及驗收鋼材切割面及切割誤差符合要求、矯正成型按規(guī)范進行、矯正后誤差符合要查必要時進行探傷；檢查出廠求、加緣、管、球加工及制孔質(zhì)量滿足合格證、質(zhì)量證明文件4規(guī)范要求參加單位等控制表格總承監(jiān)業(yè)政府驗收表格級包商理主部門評定表格BXXXGB 50319-2000 A1工程開工復(fù)工報審表 , A2、施工組織設(shè)計報審表 , A3分包單位資格報審表 .BXXX XSH3503:J203,J204.BXXXGB 50319-2000 A9工程材料構(gòu)配件設(shè)備報審表，出廠合格證，質(zhì)量證書。CXX焊接工藝評定，焊縫探傷報告， GB50205-2001-020403。Inspection and

17、 Testing Plan for Steel Structure (Rev0)6 of 16序號5678910質(zhì)量控制點鋼構(gòu)件焊接及驗收鋼構(gòu)件組裝及驗收基礎(chǔ)驗收、交安裝單位緊固件連接及驗收單層或多層及高層鋼結(jié)構(gòu)安裝及驗收鋼結(jié)構(gòu)涂裝及驗收控制內(nèi)容控制方法焊接材料與母材的匹配符合要求、焊工檢查質(zhì)量證明書焊工合格證資質(zhì)滿足要求，有焊接工藝評定報告、焊縫探傷方法和結(jié)果符合焊縫級別及有關(guān)規(guī)定要求、焊接質(zhì)量合格焊接 H型鋼、組裝、端部銑平及安裝焊觀察、尺量、水準(zhǔn)儀、塞尺檢縫坡口、鋼構(gòu)件外形尺寸符合規(guī)范要求查 C-023 無損檢測質(zhì)量計劃建筑特定位軸線、基礎(chǔ)上柱的定位軸線經(jīng)緯儀、水準(zhǔn)儀、全站儀和鋼和標(biāo)高、

18、地腳螺栓（錨栓）的規(guī)格和位尺檢查置、地腳螺栓（錨栓）緊固符合設(shè)計及規(guī)范要求；預(yù)埋鋼板、座漿墊板及杯口基礎(chǔ)尺寸允許偏差符合規(guī)范按設(shè)計要求進行螺栓實物最小拉力載觀察、尺量、小錘敲擊、檢查荷復(fù)試、自攻釘、拉鉚釘、射釘?shù)纫?guī)格螺栓實物復(fù)驗報告 .尺寸與被連接鋼板匹配，外露絲扣符合要求鋼構(gòu)件符合設(shè)計要求和規(guī)范的規(guī)定。變采用全站儀、水準(zhǔn)儀和鋼尺等形及涂層脫落進行矯正及修補，設(shè)計要實測去 i 頂緊的節(jié)點、鋼構(gòu)件安裝誤差、現(xiàn)場焊縫級別及組對間隙符合設(shè)計、規(guī)范要去 i防腐及防火涂料涂裝時環(huán)境溫度、相對用鏟刀、干漆膜測厚儀及相關(guān)濕度、鋼材表面處理、 涂料、涂裝遍數(shù)、規(guī)范圖片對照檢查涂層厚度符合要求；涂裝基層不應(yīng)有油

19、防腐工程質(zhì)量檢驗試驗計劃參加單位等控制表格總承監(jiān)業(yè)政府驗收表格級包商理主部門評定表格BXXX焊接工藝評定， SH3503:J123 ，GB50205-2001-020401 。BXXX焊縫探傷報告表GB50205-2001J.0.6GB50205-2001-020402, (I, II)BXXXSH3503-J204CXXGB50205-2001-020402表、表螺栓實物復(fù)驗報告表CXX隱蔽工程檢查記錄，焊縫探傷報告， GB50205-201- 表，表等CXXGB50205-2001- 表、表Inspection and Testing Plan for Steel Structure (R

20、ev0).7 of 16序質(zhì)量控制點號見證試驗11觀感質(zhì)量檢查12安裝分部工程驗收13參加單位等控制表格控制內(nèi)容控制方法監(jiān)業(yè)驗收表格總承政府級包商理主部門評定表格污灰塵和泥砂等污垢，不應(yīng)有誤涂、漏涂、涂層應(yīng)閉合無脫層、空鼓、明顯凹陷、粉化松散和浮漿等外觀缺陷，乳突已剔除按地方有關(guān)要求執(zhí)行；見證檢測項目見旁站取樣并采取可靠措施送至B XX見證記錄GB0205-2001 附錄 G試驗室鋼結(jié)構(gòu)工程有關(guān)觀感質(zhì)量檢查項目見按規(guī)范要求進行CXGB50205-2001-020401GB50205-2001 附錄 H鋼結(jié)構(gòu)有關(guān)安全及功能的檢驗和見證按規(guī)范要求進行B XGB50205-2001-020401檢測

21、項目合格，觀感質(zhì)量檢驗合格，各分項工程質(zhì)量合格，質(zhì)量控制資料和文件完整；觀感質(zhì)量合格Inspection and Testing Plan for Steel Structure (Rev0).8 of 163. 本工程質(zhì)量控制表格、交工資料表格及質(zhì)量評定表格目錄Applicable forms for qualitycontrol, turnover document, and quality evaluation施工管理資料Construction Management Documentation見證記錄監(jiān)理單位Witness RecordSupervision Co.施工日志施工單位Co

22、nstruction DairyConstruction Co.施工技術(shù)資料Construction Technical Document施工組織設(shè)計及施工方案施工單位Construction Execution Plan & Work method statementConstruction Co.技術(shù)交底施工單位Technical Issue VerificationConstruction Co.圖紙會審記錄施工單位Record of Joint Review of engineering drawingsConstruction Co.設(shè)計變更通知單設(shè)計單位Notificati

23、on of Design ChangesDesign Co.工程洽商記錄施工單位Construction Change Order RecordConstruction Co.施工測量、交接記錄工程定位測量記錄施工單位Work Survey and Setting out RecordConstruction Co.基槽驗線記錄施工單位Inspection Record of Ground Setting out InspectionConstruction Co.建筑物垂直度、標(biāo)高測量記錄施工單位Record of Building Verticality and ElevationCons

24、truction Co.Measurement沉降觀測記錄施工單位Record of Settlement ObservationConstruction Co.基礎(chǔ)復(fù)測記錄 J203-SH3503-2001施工單位Re-inspection Record of FoundationConstruction Co.Inspection and Testing Plan for Steel Structure (Rev0)9 of 16塊體式設(shè)備基礎(chǔ)允許偏差項目復(fù)測記錄J204-SH3503-2001Re-inspection Record of Tolerance Item on Massiv

25、e Foundation整體框架式設(shè)備基礎(chǔ)允許偏差項目復(fù)測記錄J205-SH3503-2001Re-inspection Record of Tolerance Item on Frame Type Equipment Foundation施工單位Construction Co.施工單位Construction Co.施工物資資料 Construction Material Document材料、構(gòu)配件進場檢驗記錄施工單位Inspection Record of Incoming Material, Component andConstruction Co.Accessories at Sit

26、e材料試驗報告（通用）供應(yīng)單位提供Material Test Report (general application)Provided by Supplier物資出廠合格證、質(zhì)量保證書和商檢證等供應(yīng)單位提供Material Certificate of Quality, Warranty, and CommodityProvided by SupplierInspection Certificate etc.鋼構(gòu)件出廠合格證供應(yīng)單位提Steel Component Ex-Work Quality CertificateProvided by Supplier鋼材性能檢測報告供應(yīng)單位提供Stee

27、l Feature Inspection ReportProvided by Supplier防火涂料性能檢測報告供應(yīng)單位提供Provided by SupplierFeature Inspection Report of Fire-proof Paintings鋼結(jié)構(gòu)用焊接材料檢測報告供應(yīng)單位提供Welding Material Inspection Report for Steel StructureProvided by Supplier高強度大六角頭螺栓連接副扭矩系數(shù)檢測報告供應(yīng)單位提供Inspection Report of Torque Coefficient of High Te

28、nsileProvided by SupplierHexagon Head connecting Bolt扭剪型高強螺栓連接副預(yù)拉力檢測報告供應(yīng)單位提供Pretension Inspection Report of High Tensile TorsionProvided by SupplierShearing Bolt鋼結(jié)構(gòu)金相試驗報告檢測單位提供Inspection and Testing Plan for Steel Structure (Rev0)10 of 16Metallization Pattern Testing Report of Steel StructureProvide

29、d byInspection Unit鋼結(jié)構(gòu)用鋼材復(fù)試報告檢測單位提供Steel Material Re-inspection Report for Steel StructureProvided byApplicationInspection Unit鋼結(jié)構(gòu)用焊接材料復(fù)試報告檢測單位提供Welding Material Re-inspection Report for Steel StructureProvided byApplicationInspection Unit鋼結(jié)構(gòu)用高強度大六角頭螺栓連接復(fù)試報告檢測單位提供Re-inspection Report of High Tensile

30、 Hexagon HeadProvided byConnecting Bolt for Steel Structure ApplicationInspection Unit鋼結(jié)構(gòu)用扭剪型高強度螺栓連接復(fù)試報告檢測單位提供Re-inspection Report of High Tensile Torsion Shearing BoltProvided byInspection Unitfor Steel Structure Application施工記錄 Construction Record隱蔽工程檢查記錄施工單位Inspection Record of Concealed WorkCons

31、truction Unit預(yù)檢記錄施工單位Pre-Inspection RecordConstruction Unit施工檢查記錄（通用）施工單位Construction Inspection Record (forConstruction Unitgeneral application)交接檢查記錄施工單位Turnover Inspection RecordConstruction Unit構(gòu)件吊裝記錄施工單位Component Rigging RecordConstruction Unit鋼結(jié)構(gòu)安裝記錄J211-SH3503-2001施工單位Steel Structure Installa

32、tion RecordConstruction Unit鋼吊車梁安裝記錄J212-SH3503-2001施工單位Installation Record of Steel Crane BeamConstruction Unit鋼桁架安裝記錄J213-SH3503-2001施工單位Steel Truss Installation RecordConstruction Unit鋼網(wǎng)架安裝記錄J214-SH3503-2001施工單位Steel Grid Framework Installation ReportConstruction UnitInspection and Testing Plan f

33、or Steel Structure (Rev0)11 of 16塔架及管筒安裝記錄J215-SH3503-2001施工單位Tower Shelf and Pipe Bobbin InstallationConstruction UnitRecord高強螺栓連接檢查記錄J216-SH3503-2001施工單位Inspection Record of High Strength BoltConstruction UnitConnection焊接材料烘焙記錄施工單位Record of Welding Material BakingConstruction Unit網(wǎng)架（索膜）施工記錄專業(yè)施工單位G

34、rid Framework Construction RecordSpecialized Construction Unit施工試驗記錄Construction Test Record施工試驗記錄（通用）Construction Testing Record (for General Application)后置埋件拉撥試驗報告Post-positioned Item Pulling Testing Report超聲波檢測報告Ultrasonic Inspection Report超聲波檢測報告（續(xù)表）Ultrasonic Inspection Report (continued)超聲波測后報

35、告Post Ultrasonic Inspection Report磁粉檢測報告Magnetic Particle Inspection Report磁粉檢測報告（續(xù)表）Magnetic Particle Inspection Report (continued)J124-SH3503-2001J124-F-SH3503-2001J125-SH3503-2001J126-SH3503-2001J126-F-SH3503-2001檢測單位提供Inspection Unit檢測單位提供Inspection Unit檢測單位提供Inspection Unit檢測單位提供Inspection Unit

36、檢測單位提供Inspection Unit檢測單位提供Inspection Unit檢測單位提供Inspection UnitInspection and Testing Plan for Steel Structure (Rev0)12 of 16滲透檢測報告J127-SH3503-2001檢測單位提供Penetrating Inspection ReportInspection Unit滲透檢測報告（續(xù)表）J127-F-SH3503-20檢測單位提供Penetrating Inspection Report (continued)01Inspection Unit高強螺栓抗滑移系數(shù)檢測報告

37、檢測單位提供Inspection Report of Anti-SlippageInspection UnitCoefficient of High Strength Bolt鋼結(jié)構(gòu)焊接工藝評定報告表 B-1（ 1-9 ）-JGJ81-檢測單位提供Procedure Qualification Report of Steel2002Inspection UnitStructure Welding網(wǎng)架節(jié)點承載力試驗報告檢測單位提供Testing Report of Nodal Point CarryingInspection UnitCapacity鋼結(jié)構(gòu)涂料厚度檢測報告檢測單位提供Report

38、 of Steel Structure PaintingInspection UnitThickness Inspection施工質(zhì)量驗收記錄表Construction Quality Acceptance Inspection Record鋼結(jié)構(gòu)（鋼構(gòu)件焊接） 分項工程檢驗批質(zhì)表 J.0.1-GB50205-施工單位量驗收記錄2001Construction UnitRecord of Quality AcceptanceInspection Batch of Sub-divisionalSteel Structure - Steel StructureWelding鋼結(jié)構(gòu)（栓釘焊接） 分項

39、工程檢驗批質(zhì)量表 J.0.2-GB50205-施工單位驗收記錄2001Construction UnitRecord of Quality AcceptanceInspection Batch of Sub-divisionalSteel Structure - Holding Pin Welding鋼結(jié)構(gòu)（普通緊固件連接） 分項工程檢驗表 J.0.3-GB50205-施工單位批質(zhì)量驗收記錄2001Construction UnitRecord of Quality AcceptanceInspection Batch of Sub-divisionalSteel Structure - Or

40、dinary FastenerConnection鋼結(jié)構(gòu)（高強度螺栓連接） 分項工程檢驗表 J.0.4-GB50205-施工單位Inspection and Testing Plan for Steel Structure (Rev0)13 of 16批質(zhì)量驗收記錄Record of Quality Acceptance Inspection Batch of Sub-divisionalSteel Structure - High Strength BoltConnection鋼結(jié)構(gòu)（零件及部件加工） 分項工程質(zhì)量驗收記錄Record of Quality Acceptance Inspec

41、tion Batch of Sub-divisionalSteel Structure - Accessories andParts Fabrication鋼結(jié)構(gòu)（構(gòu)件組裝） 分項工程檢驗批質(zhì)量驗收記錄Record of Quality Acceptance Inspection Batch of Sub-divisionalSteel Structure -ComponentAssembling鋼結(jié)構(gòu)（預(yù)拼裝） 分項工程檢驗批質(zhì)量驗收記錄Record of Quality Acceptance Inspection Batch of Sub-divisionalSteel Structure

42、 -Pre-assembling鋼結(jié)構(gòu)（單層結(jié)構(gòu)安裝） 分項工程檢驗批質(zhì)量驗收記錄Record of Quality Acceptance Inspection Batch of Sub-divisional SteelStructure -Mono-layer Installation鋼結(jié)構(gòu)（多層及高層結(jié)構(gòu)安裝） 分項工程檢驗批質(zhì)量驗收記錄Record of Quality Acceptance Inspection Batch of Sub-divisional SteelStructure Quality inBatches-Multi-layer and ElevatedStructu

43、re Installation2001表表表表表Construction Unit施工單位Construction Unit施工單位Construction Unit施工單位Construction Unit施工單位Construction Unit施工單位Construction UnitInspection and Testing Plan for Steel Structure (Rev0)14 of 16鋼結(jié)構(gòu)（網(wǎng)架結(jié)構(gòu)安裝） 分項工程檢驗批表 J.0.10-GB50205-施工單位質(zhì)量驗收記錄2001Construction UnitRecord of Quality Accepta

44、nceInspection Batch of Sub-divisional SteelStructure -Grid FrameworkInstallation鋼結(jié)構(gòu)（壓型金屬板） 分項工程檢驗批質(zhì)表 J.0.11-GB50205-施工單位量驗收記錄2001Construction UnitRecord of Quality AcceptanceInspection Batch of Sub-divisional SteelStructure -Pressed Metal Plate鋼結(jié)構(gòu)（防腐涂料涂裝） 分項工程檢驗批表 J.0.12-GB50205-施工單位質(zhì)量驗收記錄2001Construction UnitRecord of Quality AcceptanceInspection Batch of Sub-divisional SteelStructure -Corrosion Proof Painting鋼結(jié)構(gòu)（防火涂料涂裝） 分項工程檢驗批表 J.0.13-GB50205-施工單位質(zhì)量驗收記錄2001Construction UnitRecord of Quality AcceptanceInspection Batch of