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1、手機(jī)數(shù)據(jù)線檢測(cè)標(biāo)準(zhǔn)Data cable Inspection Standard版本記錄 Version RecordsSl. No.RevisionCreated / Modified ByDateAmendment Details1234567本文件屬于公司秘密信息,請(qǐng)您恪守保密義務(wù),勿向第三人透露。謝謝合作。This file is confidential. Recipient(s) is(are) obligated to maintain secrecy and is(are) not permitted to disclose the contents of this file t

2、o others. Thank you.1、目的 Purpose為確保數(shù)據(jù)線的生產(chǎn)、檢驗(yàn)工作有序進(jìn)行,為過(guò)程質(zhì)量控制、例行檢驗(yàn)、最終成品檢驗(yàn)和確認(rèn)檢驗(yàn)提供依據(jù)。This standard is the data cable quality acceptance criterion, to ensure thedata cable design and produce meet the quality requirements, make sure product quality, provide the judgment standard for the inspection;2、適用范圍Sc

3、ope本標(biāo)準(zhǔn)適用本公司手機(jī)產(chǎn)品的各種數(shù)據(jù)線質(zhì)量檢驗(yàn)。The standard will be applied to datacable ' s quality evaluation and sampling inspection for aXXX products ;3、 規(guī)范性引用文件Referred files手機(jī)可靠性測(cè)試標(biāo)準(zhǔn);reliability test standard手機(jī)夕卜觀檢驗(yàn)標(biāo)準(zhǔn);handset appearance inspection standard4、檢驗(yàn)工具 Equipment游標(biāo)卡尺、硬度計(jì)、投影測(cè)試機(jī)、振動(dòng)測(cè)試儀、拉力計(jì)、壓力計(jì)、扭曲測(cè)試儀、鹽霧機(jī)、

4、 搖擺測(cè)試機(jī)、自由跌落測(cè)試機(jī)、拔插測(cè)試機(jī)、高低溫箱Vernier Caliper, Hardness Meter, Projective Tester, Vibration Tester, Tension Meter, Pressure Meter, Torque Meter, Salt Tester, Swing Tester, Free Fall Tester, Insertion and Draw Tester, Temperature Chamber.5、 基本要求Requirement5.1 工作條件 Working condition工作溫度范圍 Working temperatu

5、re range : -20 C 65 C相對(duì)濕度 Humidity : 5%90%大氣壓力 Atmospheric pressure : 70 KPa106 KPa存儲(chǔ)溫度 Store Temperature: -40 C 70 C5.2 夕卜觀要求 Appearance requirement數(shù)據(jù)線表面應(yīng)平整無(wú)劃痕,外觀無(wú)損傷、碎裂痕跡、鍍涂層剝落、外露金屬無(wú)銹;塑料 制品不應(yīng)有起泡、斷裂、變形、燙傷、污潰;卡簧安裝方向正確。與手機(jī)連接的插頭插入、 取出方便;搖晃數(shù)據(jù)線,數(shù)據(jù)線內(nèi)部應(yīng)無(wú)晃動(dòng)感,接頭必須是模內(nèi)注塑。The data cableappearance should be good

6、, no obvious nick, deformed, no plating peel off, no rusty metal and other damage. Plastic part should not be bubbly, broken, deformed and other damage. The spring snaps should be installed correctly. The connection between data cable and mobile phone should be convenient, and should not be loose; t

7、he connector shoulder should be insert molding.5.3 尺寸要求:Dimension線長(zhǎng) Length:100cm(Min),具體參照下圖Refer to following picture :Page 7 of 610PIN 公頭參考工程圖10PIN USB Plug reference drawing:5PIN 公頭參考工程圖 5PIN USB Plug reference drawing:10PIN 母座參考工程圖 10PIN USB Socket reference drawing:5PIN 母座參考工程圖 5PIN USB Socket

8、reference drawing:5.4 線材及其結(jié)構(gòu)Cable Material and Configuration主體規(guī)格 Main Spec: 3.5*1000mm;顏色 Color:黑色 /白色 Black/White ;內(nèi)芯線 Core Wire: 26AWG(7/ 0.12BC)4C;鈕用于 USB2.0標(biāo)準(zhǔn));線材結(jié)構(gòu) Cable Configuration :5.5 電氣性能要求 Electrical Characters:額定工作電壓 Rated working voltage : 130V導(dǎo)線絕緣阻抗 Insulation Impedance of Wire : DC/3

9、00V 10M Q MIN接觸阻抗 Contact Impedance : 0.2 Q /m MAX導(dǎo)通阻抗 Conductive Impedance : 2 Q MAX耐壓 Rated Max Voltage : AC 500V (適用于 USB2.0標(biāo)準(zhǔn)) 6.可靠性測(cè)試Reliability :6.1 自由跌落測(cè)試Free fall drop test測(cè)試儀器 Test equipment: 20mm 水泥地板 20mm floor slab測(cè)試環(huán)境 Test Circumstance:1)高度為 Height :150cm;2)跌落 10 次 Drop 10times。判定標(biāo)準(zhǔn) Cri

10、teria :1)電性能正常,外殼不可破裂Electrical function is ok, and the plastic should not be broken 。6.2 拉力測(cè)試 Tensile strength test測(cè)試儀器 Test equipment: 拉力計(jì) Tension meter;測(cè)試要求 Test Requirement:1)使用5KG的拉力去拉數(shù)據(jù)線兩端Tension under 5KG strength on the two ends of the data cable ;2)保持 60 秒鐘 Retain 60 seconds。檢驗(yàn)標(biāo)準(zhǔn)Criteria :1

11、)產(chǎn)品功能正常,線芯斷線率不超過(guò)20%,被覆外皮不破裂,變形,斷裂The function should be ok, and the damage happened on core wire should not be over 20%, cable skin should not be cracked ,deformed and broken down ;6.3表面印刷測(cè)試Printing Test測(cè)試要求 Test Requirement:1)參考xxx可靠性測(cè)試RCA測(cè)試標(biāo)準(zhǔn),并記錄檢驗(yàn)結(jié)果Refer to the xxx reliability test standard to do

12、 the test, and record the result;2) 字符酒精耐磨測(cè)試Character RCA用沾酒精的布,90%的酒精濃度,5N/cm' 的力來(lái)回擦200次2Abrade the character with cloth contained 90% consistency alcohol under 5N/ cm strength ;檢驗(yàn)標(biāo)準(zhǔn)Criteria :測(cè)試后整個(gè)測(cè)試表面原始的顏色不可改變,圖案不可消失,油漆不露底。The color should not be changed on the surface, the picture should be c

13、lear and the priming should not be shown.6.4 鹽霧測(cè)試 Salty fog test:測(cè)試條件 Test Condition :1)參考xxx可靠性測(cè)試鹽霧測(cè)試標(biāo)準(zhǔn),并記錄檢驗(yàn)結(jié)果Refer to the xxx reliability test standard to do the test, and record the result;6.5 高溫度存儲(chǔ)測(cè)試High temperature store test測(cè)試要求與檢驗(yàn)標(biāo)準(zhǔn)Test condition and Criteria :1)參考xxx可靠情測(cè)試高溫存儲(chǔ)測(cè)試標(biāo)準(zhǔn),并記錄檢驗(yàn)結(jié)果;Re

14、fer to the xxx reliability test standard to do the test, and record the result;6.6 低溫度存儲(chǔ)測(cè)試Low temperature store test測(cè)試要求與檢驗(yàn)標(biāo)準(zhǔn)Test condition and Criteria :1)參考xxx可靠情測(cè)試低溫存儲(chǔ)測(cè)試標(biāo)準(zhǔn),并記錄檢驗(yàn)結(jié)果;Refer to the xxx reliability test standard to do the test, and record the result;6.7 溫度循環(huán)測(cè)試Temperature cycle test測(cè)試要求

15、與檢驗(yàn)標(biāo)準(zhǔn)Test condition and Criteria :1)參考xxx可靠情測(cè)試溫度循環(huán)測(cè)試標(biāo)準(zhǔn),并記錄檢驗(yàn)結(jié)果;Refer to the xxx reliability test standard to do the test, and record the result;6.8 恒溫恒濕測(cè)試 Constant temperature and humidity test測(cè)試要求與檢驗(yàn)標(biāo)準(zhǔn)Test condition and Criteria :1)參考xxx可靠情測(cè)試恒溫恒濕測(cè)試標(biāo)準(zhǔn),并記錄檢驗(yàn)結(jié)果;Refer to the xxx reliability test standa

16、rd to do the test, and record the result;6.9 插拔壽命測(cè)試 Plug insertion and pull out test測(cè)試條件 Test condition :1) 使用插拔測(cè)試儀Plug insertion and pull out machine ;2)測(cè)試總周期為3,000次,每分鐘插拔40次。Test cycle: 3000 times , speed: 40time/minute;測(cè)試要求:進(jìn)行到 2000次后,每500次檢查一次;Test requirement: after 2000times, check it per 500t

17、ime;檢驗(yàn)標(biāo)準(zhǔn)Criteria:1) 數(shù)據(jù)無(wú)焊接故障,插頭無(wú)損傷,無(wú)退 pin,壞pin,卡扣正常,電氣性能正常;No soldering issue, No damage on the plug and metal holder, the electrical function is ok2)數(shù)據(jù)線插入后不能有松動(dòng),可以承受本機(jī)的重量;The connection between plug and socket should not be loose, and this strength can support the weight of handset;6.10 搖擺測(cè)試 Swing test測(cè)試條件 Test Condition :1)將數(shù)據(jù)插頭處接入200g物體,搖擺全角60度,3000次,每分鐘20次Hang 200g object on the data

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