模具監(jiān)視器手冊

1、公司簡介威準(zhǔn)（廈門）自動化科技有限公司專業(yè)專注機器視覺系統(tǒng)、CCD影像設(shè)備的研發(fā)、制 造，擁有自主知識產(chǎn)權(quán)的VS-SYS100視覺軟件，已成功應(yīng)用于以下行業(yè)：注塑行業(yè)一模 具監(jiān)視器、外觀缺陷檢測；手機行業(yè)一LCM模組外觀AOI檢測、貼合綁定CCD自動對位 系統(tǒng)、導(dǎo)電離子檢測、I TO定位、SNW檢測；繼電器行業(yè)一觸點對中、管腳平面度、釧 接形狀、間距等檢測；汽車行業(yè)一螺母板、螺母套筒的外觀測，電子行業(yè)一尺寸測量、ID讀碼器、機器人視覺系統(tǒng)等,幫助企業(yè)減少人力，提高良率，增強效益。2007年起，先后在泉州、寧波、深圳等地設(shè)立辦事處，初步形成了閩南、長三角、珠三角地區(qū)的銷售服務(wù)網(wǎng)絡(luò)。持續(xù)奉行“誠信

2、、敬業(yè)、專業(yè)、專注“的企業(yè)文化，“真誠服務(wù)，合作共贏”的客戶理念，為企業(yè)提供可靠、高性價比的視覺系統(tǒng)和設(shè)備，致力于將“威準(zhǔn)科技”、“VS”打造行業(yè)知名品牌!威科技01威準(zhǔn)科技Vision Technology車間,性能穩(wěn)0模具監(jiān)視器VS MOUnn有效保護(hù)模鳧安全，員投入.新一代的模具墨定，具有專利的紅外技術(shù)能滿足不斷發(fā)展的各類高低 端模具應(yīng)用。Effective protection of mold security, Reduce mold maintenance cost, Reduce labor investment, Guarantee lead timeNew generatio

3、n mold protector is persuing more convenient operation, steady performance. With patented in fra red technology can meet various growing application.實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模、滑塊不到位等不良Mold internal detection of product material shortage,product adherence,product stripping, injection pin and slider in

4、 place實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模、滑塊不到位等不良Mold internal detection of product material shortage,product adherence,product stripping, injection pin and slider in placeFunction第1次拍照即在開模后産品未被頂針頂出時的瞬間拍照，確認(rèn)産品有無嚴(yán)重缺陷不良或者另一半模具有無粘膜。第2次拍照即在産品被頂針定出后合模前的瞬間拍照，確認(rèn)模穴內(nèi)部.模穴外部有無産品粘膜和異物殘留，以及頂針和滑塊有沒到位，任何一種情況出現(xiàn)，模具保護(hù)器都能準(zhǔn)確無誤地

5、判斷出 來，并控制成型機禁止合模同時發(fā)出異常報警。此外還增加安全門報警消除和安全門動作復(fù)檢功能。一次檢測出定模粘模（産品缺料）Second time detecting adherence of ejector die具動模粘模First time detecting adherenceof fixed die(product material shortage)1 St picture is starting mold ejector pin head out after the product is not the moment when the photograph to confirm

6、 whether the seriousflasw in products or other half of the mold whether negative mucosa The 2nd picture that is in the product has been thimble set close together after the model of the moment before the camera,confirm the internal cavity, external cavity mucosa and foreign matter whether the produc

7、t residues,as well as the thimble, and the slider are not in place,any kind of situation, mold protection device can accurately judge them, and controlling the machine model of co-closed against police also issued an exceptionIn addition also increased the security doors and securigy door alarm acti

8、on to eliminate duplicate detect!on.産品缺料檢測j産品粘模檢測Product material shortage detection<Product adherence detection産品未脫模檢測Product stripping detection鑲件少放Spare parts missing detection産品粘模Product adherence detection實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模、滑塊不到位等不良Mold internal detection of product material shortage,

9、product adherence,product stripping, injection pin and slider in place模具監(jiān)視器規(guī)格型號1臺成型機可裝置2臺攝像頭 VS-501/S 規(guī)格解析度1280x1024處理時間MIN 001秒周圍溫度0C60C電源DC12V消費電力100W主機外形尺寸260 x 200 x 72觸控屏尺寸215 x 150 x 35重量主機3Kg，觸控屏1KG VS-510/S規(guī)格位式專用機）解析度1280x1024處理時間MIN 0.1#周圍溫度0C60C電源DC12V消費電力 115W主機外形尺寸220 x 180 x 68觸控屏尺寸215

10、x 150 x 35 VS-520/S規(guī)格（觸摸一體機）解析度1280x1024處理時間MIN 0.3秒周圍溫度III0C60C電源DC12V消費電力100W主機外形尺寸300 x 220 x 35 觸控屏尺寸300 x 220 x 35實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider in place用途、監(jiān)視落下不良丿丿取出機取出 后的監(jiān)視

11、確認(rèn)成形品是否/ 殘留在模穴內(nèi) kJ減少不必要 的頂出次數(shù)監(jiān)視滑塊位移和 頂針折斷導(dǎo)入效果use防止模具損壞Prevent mold damage 減少模具維修費用/避免延誤縮短成型循環(huán)時間 和Shorten shape cycletime防止混入不良品Prevent bad product mix.監(jiān)視插入部品是否 有遺漏（使用立式 成形機時）監(jiān)視充填不足 （依據(jù)精度而定） /speciality0SettActionvuecDctcctrvo Pexecricootioei3l/Oin：觸控式熒屏便于操作Touch screen for easy operationGun40|4DrEff

12、octivc 3砂靛I /0_ou1:0近紅外光源IR lightVS-MOULD監(jiān)視動作 Monitoring Action正常運轉(zhuǎn)1次監(jiān)視開模完了 ）（ 頂出2次監(jiān)視（頂針退回后異常時之處理O開安全門O調(diào)到正常狀態(tài)O關(guān)安全門自動 逢I重檢1-3次禁止合模實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider in place更多功能More fu

13、nctions 在實際應(yīng)用中很多品牌的産品不具有紅外功能，而經(jīng)常發(fā)生因爲(wèi)工廠燈光光綫的變化造成高誤報率，使 用偉迪康的APH-MOULD將讓您驚訝地發(fā)現(xiàn)它的優(yōu)越。In practice, many other brands mold protector is with high rate false alarm as the changing of plants light, because of without infrared. By using Vidicons APM-MOULD, You will be amazed with its advantage.1.2、3、4、5、6、7、

14、9、適用于多邑機、立式機.及千噸大型機；suitable for multi-color machines, vertical machines, and tons of the mainframe對自動插件的設(shè)備更能體現(xiàn)其優(yōu)點，插件不到位、插件料少等；the automatic plug-in device is more able to demonstrate its advantages, plug-ins are not in place, plug-ins and other materials less 非接觸檢測方式，可監(jiān)視帶靜電的成型SB;non-c on tact detec

15、tion method can be monitored with a static molding special products可檢測多邑產(chǎn)SB的邑料比例是否異常；can detect whether the proportion of multi-color products, pigment abnormalities防止次品連績出現(xiàn)；to prevent the defective consecutive頂針折斷或複位不到位檢測；thimble break or reset detection is not in place滑塊到位檢測；the slider in place te

16、sting模穴內(nèi)外異物檢測；mold inside and outside the foreign body detection可忽略任意位置的檢測區(qū)域，將干擾徹底消除；can be ignored any where in the detection area, which would disrupt the complete elimination of10、安全門開關(guān)消除報警，安裝門動作自動複檢，保証模具安全；Safety gate switch to eliminate the police, installation of automatic door movement re-exa

17、mination to ensure the safety of mold檢測速度最快0.01秒，雙相機最快0.1秒；Detecti on of the fastest 0.01 sec on ds, 0.01 seconds the fastest dual-camera一指操作培訓(xùn)新模板，忽略設(shè)置無需再設(shè)定；1 means the operation of training for the new template, no Ion ger ignore the setti ngs to set傻瓜化操作界面，對普通操作工人無特殊要求；Simple and convenient user i

18、nterface based on the normal operation of the workers no special requirements最新系統(tǒng)保護(hù)功能,機器突然斷電、重啟，對機器不造成影響；New system protection features, the machine suddenly power off, reboot, the machine not to cause harmAPMMOULD700型針對帶料立式機應(yīng)用，多組取樣圖片，更滿足生產(chǎn)的需求；Vertical machine with a material type for the applicatio

19、n of multiple sample images and more to meet the needs of product!on11.12.13、14.15、C=J應(yīng)用在臥式機上Usedin the ho科zonta1 plane雙色機Double-color machine臥式機horizontal type machine實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injec

20、tion pin and slider in place立式機應(yīng)用Vertical Machine Application實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良RtIMold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider in place實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良RtIMold Internal detection of product materia

21、l shortage,product adherence,product stripping, Injection pin and slider in place帶料立式機-檢測産品帶料是否到位有無粘模Vertical belting machine - detect whether material Is in place or not, Detection of product adherenceLED檢測LED detection實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良RtIMold Internal detection of product material

22、 shortage,product adherence,product stripping, Injection pin and slider in place立式機應(yīng)用Application根據(jù)模具結(jié)構(gòu)選擇合適的安裝位置解決自動拉料系統(tǒng)産品有無到位、lasees nnnEB_-nOEHD oBnnE o - B a 0 a 0 a 0 a a 0 n某廠生産手機SIMCARD/B吐tery槽立式機變形等應(yīng)用回自動拉料系統(tǒng)上安裝圖照SIMCARD/Battery 4條自動帶料檢測送料到位、模外檢測帶料是否到位及PIN腳有無變形變形等，采用1-2個相機某廠生産USB立式自動拉料系統(tǒng)上安裝圖照1=

23、1自動生産耳機立式機放嵌件産品模內(nèi)檢測PIN腳是否到位及PIN腳有無變形實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模.滑塊不到位等不良InlMold Internal detection of product material shortage,product adherencefproduct stripping, Injection pin and slider In place大模具應(yīng)用Large mold should be實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模.滑塊不到位等不良Mold internal detection of product material s

24、hortagefproduct adherence,product stripping, injection pin and slider in place8實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模.滑塊不到位等不良Mold internal detection of product material shortagefproduct adherence,product stripping, injection pin and slider in place8超大模具的監(jiān)控保護(hù)，采用偉迪康的雙相機模具保護(hù) 器，可以保護(hù)從1200T-1800T的注塑機，上是生産液晶 電視外殻的應(yīng)用實例

25、圖片，鏡片亮光模具。Large mold' s protection can use VidiconT s dual camera mold protector, which can protect 1200T-1800T injection molding machines. Above photo is the application example on the lens light mold-實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模.滑塊不到位等不良Mold internal detection of product material shortagefproduct

26、 adherence,product stripping, injection pin and slider in place8實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模.滑塊不到位等不良Mold internal detection of product material shortagefproduct adherence,product stripping, injection pin and slider in place8實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位.産品粘模.未脫模.滑塊不到位等不良Mold internal detection of product material

27、shortagefproduct adherence,product stripping, injection pin and slider in place8鑲件注塑檢測解決方案電腦、電視等數(shù)據(jù)接口産品SIMCARD系列産品電腦內(nèi)設(shè)連接器産品IC及芯片封裝塑件産品Micro USB産品手機金屬片機螺柱嵌件産品=1Insert injection testing solutions放鑲件注塑工藝的機器有立式機及臥室機，放置方法分爲(wèi)人工放置鑲件和機械手自動放鑲件，如生産耳機、電源插頭、手機、連接器、HDMI、USB、LED等等，鑲件放不到位模具壓壞的概率爲(wèi)30%以上，采用偉迪康模具監(jiān)視 器解決鑲

28、件不到位的問題;威準(zhǔn)模具監(jiān)視器立式專用機VS-510/S具有獨立自動定位多個R0I,獨立多個基準(zhǔn)圖滿足用戶現(xiàn)場岀現(xiàn)的各種要求。實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良Mold Internal detection of product material shortage,product adherence,product stripping, Injection pin and slider In placefnApplicationFAIL插件插不到截生産電源插頭，解決插頭有無插反.漏插.有無到位等等 如圖,插件插反截圖連接器生産4穴生産正常圖片IH1回産品開模缺

29、一穴手機.筆記本攝像頭生産.産品粘膜a雙色機生産只要采用1個相機即可解決2個模具的檢測E=3冋實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模.未脫模、滑塊不到位等不良Mold Internal detection of product material shortagefproduct adherence,product stripping, injection pin and slider in place實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良Mold internal detection of product material shortage,product a

30、dherence,product strlpping, Injection Din and slider In placeApplication某用戶生産手機配件在住友機上的應(yīng)用!*某用戶生産USB産品在立式機上的應(yīng)用某用戶生産顯示器面板、背板、及底座産品應(yīng)用某用戶生産連接器塑件産品應(yīng)用某用戶生産MINI USB生産應(yīng)用某用戶生産手機鏡頭應(yīng)用實現(xiàn)模內(nèi)監(jiān)視産品缺料、頂針不到位、産品粘模、未脫模、滑塊不到位等不良Mold internal detection of product material shortage,product adherence,product strlpping, Inje

31、ction Din and slider In placeHDMI檢測解決方案HDMI vision inspection solutionsIIIMolding件缺膠Molding件多膠Molding件端子缺PinMolding件端子蓋膠Molding件端子上有異物Molding件端子變形蓋膠産品視覺系統(tǒng)自動檢測出來蓋膠産品視覺系統(tǒng)自動檢測出來NG品T.11A '實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位、産品粘模、未脫模.滑塊不到位等不良Mold interndl detection of product material shortage,product adherence,product

32、 stripping, injection pin and slider In placeHDMI生産采用自動帶料立式機 生産，進(jìn)料前采用模具監(jiān)視器 檢測産品有無到位變形，注塑 后采用CCD檢測産品有無缺料 及益膠（毛邊），檢測安裝示 意如圖:常應(yīng)用行業(yè)Products industrymt mi inmrwmEinnnnrHnni m j電子連接器electronic connectors通用于塑膠行業(yè)General in the plastic industry電子連接器Electronic connectors電子連接器Electronic connectorsLn a 口 a id%

33、a' 工L.KXg Cl一 _ _ a tXkix niiJxxixLxi din 【工l clq 口 ailaiia ixjxgiaxxKixxcEixsma i 遼口口»311口nona msausiiixmiiEiDiBaoux m LELQ qq n n a n rt el n. n. n n rxnn ! ZtKUKKEHXN OK口 KXlIXLinlXL II XXXX IX XI i 3£口口口口111»1!1001»»建oxi u 申11»11竺*輕> n n n 燈 n tx u Prtaxmrrtt

34、iiiiafiLnittx tx el d irain nix jx mrj an n a n.n.nn. nn.rLrxririaa 匚 y 耳 mittmT n n n n n xr jm實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in place實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模、滑塊不到位等不良Mold Inte

35、rnal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in placeLED手機塑件Mobile plastics電子連接器Electronic connectors實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject I

36、o n pin and slider in place紐扣飾品buttons汽配元件auto parts藍(lán)牙耳機headphones實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in place實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模、滑塊不到位等不良Mold Internal detection of product mate

37、rial shortage, product adherence, product stripping, Inject Io n pin and slider in place汽車?yán)^電器Auto relay牙刷/醫(yī)療toothbrush medi ca1一模多穴Much cavity實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in pl

38、ace實現(xiàn)模內(nèi)監(jiān)視産品缺料.頂針不到位.産品粘模、未脫模、滑塊不到位等不良Mold Internal detection of product material shortage, product adherence, product stripping, Inject Io n pin and slider in place構(gòu)成(可選安裝支架)VS-501/S VS-510/S VS-520/S主機CCD黑白攝像機(附16mm鏡頭)標(biāo)準(zhǔn)配備攝像頭磁性座 紅外LED照明照片磁性座8寸10寸觸控屏1/0電綫 主機電源LED照明電源122221111111116mm ( 1)9mm ( 2)特 1

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