SMT控制計劃(中英文)

1、Page 1 of 11CONTROL PLANControl Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCustomer Quality Approval/Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/

2、Date (If Reqd.)Other Approval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（產品特性/參考設計圖紙）PROCESS（過程特性）CHAR.PRODUCTPROCESS SPECIFICATIONTOLERANCE (mm)（產品&過程特性的規(guī)格要求）EVALUATIONMEASUREMENTTECHNIQUE（評估

3、測量的方法）SAMPLECONTROL METHOD（控制方法）REACTION PLAN（反應計劃）NUMBERDESCRIPTIONFOR MFG.NO.CLASSSIZE（數量）FREQ（頻率）(流程編號）（流程名稱/描述）（機器/設備/工裝夾具）（特殊特性）Step 1IncomingInspection（來料檢驗）PCBmaterials（PCB物料）EDS3000D （ROHS 測試儀）ROHSSlead-free (無鉛）ROHS inspection （進行ROHS檢測）5pcsEvery Lot （每批）ROHS report from vendorIQA ROHS test

4、 report （供應商提供的ROHS報告& IQA ROHS檢測報告）separate the defect Lot/inform supplier Caliper（游標卡尺） PCB Dimension（PCB 的尺寸） Key dimension（關鍵尺寸):1.1.651+/-0.100mm2. 1.778+/-0.100mm3. 3.175+/-0.100mm4.0.508+/-0.050mm MeasurementVisual InspectionCPK Report fromVendor（查看供應商提供的CPK報告）5pcsEvery Lot（每批）IQA test da

5、ta Inspection criteria statusCPK Report from Vendor（IQA 檢測報告 & 供應商提供的CPK報告）separate the defect Lot/inform supplierPCB material （PCB 的材質）FR-4-86material report fromvendor （查看供應提供的材質報告）onceEvery Lot （每批） PCB material report（PCB 材質報告）separate the defect Lot/inform supplierAppearance(PCB 的外觀）Accordi

6、ng to IPC-A-610Einspection standard（根據IPC-A-610E 檢驗標準）Visual Inspection（目視檢驗）5pcsEvery Lot（每批）IQA inspection report （IQA 檢測報告）separate the defect Lot/inform SQE disposalPCB Validity （PCB的有效期）one year (一年）Visual Inspection（目視檢驗）100%Every Lot（每批）IQA inspection report（IQA 檢測報告）separate the defect Lot/i

7、nform SQE disposalElectron material(Resistance ,Capacitance,Inductance ) (電子物料：電阻，電容，電感）Appearance （外觀）1.According to IQA inspectionstandard2.Supplier must provide COC tous by lot to make sure the autoritychannel.1.根據IQA的來料檢驗標準2.供應商必須提供COC文件給到Ryder，保證正規(guī)的供貨渠道Visual Inspection（目視檢驗）5pcsEvery Lot（每批）IQ

8、A inspection report（IQA 檢測報告）separate the defect Lot/inform SQE disposalCaliper (游標卡尺） Dimension （尺寸）Caliper(游標卡尺）5pcsEvery Lot（每批）IQA inspection report（IQA 檢測報告）separate the defect Lot/inform SQE disposalLCR meter （LCR測試儀）Characteristic Value（特性值）LCR meter （LCR測試儀）5pcsEvery Lot（每批）IQA inspection re

9、port （IQA 檢測報告）separate the defect Lot/inform SQE disposalConnector （連接器）Caliper (游標卡尺） Dimension（尺寸）Key dimension（關鍵尺寸，參考CER）:1. 21.1+/-0.2mm2. 8.0+/-0.2mmCaliper(游標卡尺）5pcsEvery Lot（每批）IQA inspection report（IQA 檢測報告）separate the defect Lot/inform SQE disposalAppearance（外觀）According to IQA inspectio

10、nstandard根據IQA的來料檢驗標準Visual Inspection（目視檢驗）5pcsEvery Lot（每批）IQA inspectionreport（IQA 檢測報告）separate the defect Lot/inform SQE disposalStep 2Storage (存儲）Environment supervise（環(huán)境監(jiān)督）hygrothermograph（溫濕度計）Solder pasteFridgetemperature（存儲錫膏的冰箱溫度）28 Fridgehygrothermograph（冰箱溫濕度計）once per 2Hrs（每2小時)environ

11、ment parameternote（環(huán)境參數記錄表）message leaderdisposalPrototypePre-LaunchProductionPage 2 of 11CONTROL PLANControl Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCusto

12、mer Quality Approval/Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/Date (If Reqd.)Other Approval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（產品特性/參考設計圖紙）PROCESS（過程特性）CHAR.PRODUCTPROCESS

13、SPECIFICATIONTOLERANCE (mm)（產品&過程特性的規(guī)格要求）EVALUATIONMEASUREMENTTECHNIQUE（評估測量的方法）SAMPLECONTROL METHOD（控制方法）REACTION PLAN（反應計劃）NUMBERDESCRIPTIONFOR MFG.NO.CLASSSIZE（數量）FREQ（頻率）(流程編號）（流程名稱/描述）（機器/設備/工裝夾具）（特殊特性）PrototypePre-LaunchProductionSMT environmenttemperature（SMT環(huán)境溫度）1826hygrothermograph（溫濕度計

14、）once per 2Hrs（每2小時)environment parameternote（環(huán)境參數記錄表）message leaderdisposalhygrothermographperiod of validity（溫濕度計的有效期）one yearVisual Inspection（目視檢驗）onceper day（每天）every day inspection （每天的點檢）Inform ME,over again emendationSMT environmenthumidity（SMT環(huán)境濕度）30%RH70%hygrothermograph（溫濕度計）onceper 2Hrs（

15、每2小時)environment parameternote（環(huán)境參數記錄表）message leaderdisposalStep 2Storage （存儲）ESD inspection （ESD檢測）ESD Tester/multimeter （ESD測試儀/萬用表）ESD wrist strap （ESD手腕帶）0.8*106 1.2*106multimeter（萬用表）onceper daybeforeproduction（每天生產之前）ESD wrist strapinspection list（ESD手腕靜電帶檢測單）Change wrist strapmessage leaderd

16、isposalResistance betweenequipment and groundline（設備接地后的電阻）1multimeter（萬用表）onceper half year（每半年）ESD inspection list（ESD檢測表）Change lineESD line test （線體ESD 測試）120-140 2140-1503150-160 4160-1705180-190 6200-2207240-260 8260-280chain speed（鏈速）: 65+/-5cm/minStove Temperaturetest instrument（爐溫測試儀）onceev

17、ery shift ormodel（每班/每個型號）Reflow ProfileTemperature inspectionrecord （爐溫曲線；溫度檢驗確認記錄表）*Stop product line*Informsupervisor/QE/PIE*Tracing root causeStep 13AOI（AOI檢測）AOI machine:CycloneJR200（AOI機器：CycloneJR200）1. correct AOIinspection programe 2.PCBA appearance1. 正確的AOI檢驗程序2.PCBA外觀1.According to WI req

18、uirement :Y087 programe2.According to IPC-A-610Estandard,can not have falsesolder,loss component,shiftedcomponent etc.1.根據WI的要求選擇檢測程序：Y0872.根據IPC-A-610E的焊接外觀檢驗標準，不能有少錫，漏件，偏移等不良AOI inspection（AOI檢驗）100%Every PCBA（每個PCBA）1.QC inspected record2.AOI maintain record1.QC檢驗報告2.AOI保養(yǎng)記錄表Inform supervisor/QE/

19、PIETracing root causeStep 14Appearanceinspection（QC外觀檢驗）10X magnifier（10X放大鏡）Appearance（外觀）1.DO as WI,IPC-A-610Erequirement2.Ensure no wrong orientation,comp. Damage, misalignment,com. Missing, non-wetting,solderbridging, insufficientsolder, etc.Put NG parts in scrap box.3. Pay more attention to the

20、 innerpin of the connector 1.根據WI, IPC-A-610E標準要求2. 確保PCBA貼片無極性錯，撞件，漏件，未濕潤焊接，錫橋，少錫等外觀不良3. 需重點檢查連接器內部芯針是否歪斜10X magnifier（10X放大鏡）100%Every PCBA（每個PCBA）Appearance inspectionreport（QC外觀檢驗報告）*Inform supervisor/PIE*Identify & separate non-conformance PCBA*Stop production linePage 10 of 11CONTROL PLANC

21、ontrol Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCustomer Quality Approval/Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/Date (If Reqd.)Other Appr

22、oval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（產品特性/參考設計圖紙）PROCESS（過程特性）CHAR.PRODUCTPROCESS SPECIFICATIONTOLERANCE (mm)（產品&過程特性的規(guī)格要求）EVALUATIONMEASUREMENTTECHNIQUE（評估測量的方法）SAMPLECONTROL METHO

23、D（控制方法）REACTION PLAN（反應計劃）NUMBERDESCRIPTIONFOR MFG.NO.CLASSSIZE（數量）FREQ（頻率）(流程編號）（流程名稱/描述）（機器/設備/工裝夾具）（特殊特性）PrototypePre-LaunchProductionStep15V-Cut（V-Cut 分板）Cutting JIG （分板機）1.the orientation ofPCBA cutting2.the distance betweenthe knife-edge and V-cut3.V-cut machinemaintain1. PCB分板的方向2.分板機刀片與V-Cut

24、槽的距離3. 分板機的保養(yǎng)維護1. V-cut slot orientation2. Distance:0.4mm3. According to SOP maintainmachine1.V-Cut 槽的方向3.距離：0.4mm3.根據設備保養(yǎng)維護SOP要求進行保養(yǎng)Visual Inspection（目視檢驗）100%Every PCBA（每個PCBA）1.Every shift inspectsbefore cutting2.V-vut maintain record1.每班開班分板之前檢驗2.分板機保養(yǎng)記錄表*Informing PIE to find rootcause and take

25、measuresStep 16Testing（功能測試）Function Test(simulate input signal and test output signal)功能測試（模擬輸入信號測試輸出信號）test tools withgap (*clientprovide testtools,and theparameter,theprogram aresetted OK)（客供測試機架，測試程序，參數設定） 1. Be sure test tool isused within expirationdate2.Be sure test value iscredible3. Be sure

26、 the correctconnector cap bayonetdirection4.Be sure the inner pinof connector is OK fortest jig1. 確保測試機架在有效期之內2.確保測試值是可信的3.確保連接器卡口方向正確4.確保測試架的連接器內部芯針不歪斜1.NetworkGroup Assistantvalidity: one yearTest tool validity: one year2.Using OK/NG sample to checktest tool credible before testing；besides use the

27、 semi-automatictest jig3.The PCBA should passfunction test according to testSPEC requirement ,besides,thedefective rate should less than2%4.Put NG parts into scrap box 5. After testing, need to inspectthe inner pin of connector beforeplacing into the tray. 6. Inspect the inner pin if OK ofconnector

28、for test jig per 4 hours. 1.網絡分析儀，測試架的有效期：一年2.測試機架使用之前務必使用OK/NG樣板驗證測試機架的可靠性；使用半自動防呆測試機架3. PCBA需要通過功能測試，且測試不良率2%4.測試的 不良板需區(qū)分放置于報廢的盒子中5. 測試員測試完成后，自檢連接器針頭是否歪斜6. 每4個小時檢查測試架的連接器內部芯針是否異常1. test tools (*clientprovide test tools)2. OK/NG sample3. Visual inspection 客供半自動測試機架；OK/NG 測試樣板; 目視檢驗100%Every PCBA（每個

29、PCBA） QC reports of testChecking report of test jig功能測試檢驗報告測試機架的點檢報告*Inform the supervisorand PIE*Identify & separate non-conformance PCBA*Stop production lineStep 17Packaging（包裝）Packaging （包裝）Tray, film（Tray盤，Film包材）Use film to fix trays（使用Film固定Tary盤）1.Black trayanti-ESD2.According to packagin

30、g WIuse latest tray 10pcs/tray1. 黑色的防靜電Tray盤2.根據包裝WI進行包裝，10pcs/TrayVisual Inspection （目視檢驗）100%Every PCBA（每個PCBA） visual inspection（目視檢驗）*Inform supervisor, PIE orQEStick label （粘貼Label）Label printingmachine（Label打印機）Check label（確認Label）Label is correct （Label內容正確）Visual Inspection（目視檢驗）100%Every Lo

31、t（每批）visual inspection（目視檢驗）*Inform supervisor, PIE orQEPage 11 of 11CONTROL PLANControl Plan NumberKey Contact/PhoneDate (Orig.)Date (Rev.)Part Number/Latest Change LevelCore TeamCustomer Engineering Approval/Date (If Reqd.)Part Name/DescriptionSupplier/Plant Approval/DateCustomer Quality Approval/

32、Date (If Reqd.)Supplier/PlantSupplier CodeOther Approval/Date (If Reqd.)Other Approval/Date (If Reqd.)MACHINE,CHARACTERISTICS（特性）METHODSPART/PROCESS NAME/DEVICE,SPECIALPROCESSOPERATIONJIG,TOOLS,Part NumberReference DesignationProduct（產品特性/參考設計圖紙）PROCESS（過程特性）CHAR.PRODUCTPROCESS SPECIFICATIONTOLERANCE (mm)（產品&過程特性的規(guī)格要求）EVALUATIONMEASUREMENTTECHNIQUE（評估測量的方法）SAMPLECONTROL