ASME質量檢查質量控制交工表格

1、JDB ASME規(guī)范審核記錄ASME Code Edition Review Form文件編號Doc. No.CERF-ASME 規(guī)范卷本號，版次號 ASME Code Section, Edition ASME 規(guī)范收到日期ASME Code Edition Receiving Date審核結論Review Results1、質量控制手冊是否要修改？ Yes 是 No 否 Does QC Manual need to be revised? 其修改部分為現(xiàn)有手冊第 _部分修改內容為：_ If it does, which Chapter needs to be revised?2、程序文件是

2、否需要修改？ Yes 是 No 否 Does procedure need to be revised?其修改部分名稱為：_修改內容為：_If it does, which procedure need to be revised:3、其它文件是否需要修改？ Yes 是 No 否 Does other doc. need to be revised?修改部分名稱為：_ 內容：_ If it does, which doc need to be revised:質控工程師編制Prepared By QC Engineer質控經(jīng)理批準 Approved by QC Manager日期 Date日期

3、 Date(Exhibit No.1-1 Rev. 0)JDB客戶技術要求評審表Evaluation of Customers Specification文件編號 Doc. No.：ECS-版次Rev.：客戶名稱Customer Name產(chǎn)品數(shù)量Quantity產(chǎn)品名稱Product Name執(zhí)行標準Adopted Code or Standard / Edition 評審內容:Evaluation Item and Content:評審結論:Evaluation Results: 設計工程師編制Prepared By Design Engineer技術經(jīng)理批準Approved By Tech

4、nical Manager日期Date日期Date (Exhibit No.3-1 Rev. 0)JDBASME設計圖紙和文件目錄ASME Drawing and Document Log Book文件編號Doc. No.：DDLB-版次Rev.：序號No.文件名稱Doc. Title文件編號Doc. No.版次Rev.頁數(shù)Pages備注Remarks編制Prepared By：審核Approved By：日期Date：日期Date：(Exhibit No.3-2 Rev. 0)JDBASME文件和圖紙發(fā)放記錄ASME Document and Drawing Distribution Rec

5、ord文件編號Doc. No.:DDDR-序號No.文件名稱Doc. Title文件編號/版次Doc. No./Rev.文件持有者Holder of Doc.發(fā)放份數(shù)Quantity部門/接收人Dept./Received, By日期Date備注Remarks編制Prepared By：批準Approved By：日期Date 日期：Date:(Exhibit No.3-3 Rev. 0)JDB文件修改通知單Documents Modification Notice文件編號Doc. No：DMN-項目名稱Project Name項目編號Project No. 修改原因Reason For Th

6、e Modification修改方案Proposal For The Modification設計工程師編制Prepared By Design Engineer技術經(jīng)理批準Approved By Technical Manager日期Date日期Date(Exhibit No.3-4 Rev. 0)JDB材料申請單Material Requisition文件編號Doc. No.：MR-版次Rev.：序號No.材料類型Material Type材料牌號，等級Material Specification,Grade/ Class材料規(guī)格Material Size材料采購規(guī)范編號/版次MPS No

7、. / Rev.數(shù)量Quantity備注Remark現(xiàn)場檢查Source InspectionYes需要，No不需要用戶檢查Customer InspectionYes需要，No不需要第三方檢查Third Party InspectionYes需要，No不需要設計工程師編制Prepared By Design Engineer：技術經(jīng)理批準Approved By Technical Manager：日期Date日期Date(Exhibit No.4-1 Rev. 0)JDB材料采購規(guī)范Material Purchasing Specification文件編號Doc. No.：MPS-版次 Re

8、v.：材料牌號，等級Material Specification, Grade/ Class材料規(guī)格Material Size材料類型Material Type數(shù)量Quantity技術要求Technical Specification化學成分%Chemical Composition機械性能MechanicalProperty適用ASME規(guī)范ASME Code Section,Edition無損檢測要求NDE RequirementYes需要，No不需要若需要，檢測執(zhí)行標準 If Yes, adopted standard is 水壓試驗要求Hydraulic TestRequirementY

9、es需要，No不需要若需要，水壓試驗壓力為 MPaIf Yes, testing pressure is MPa材質單要求MTR SubmittedYes需要，No不需要材料標識要求Mark Requirement尺寸公差Dimension Tolerance附加說明Addition Requirement設計工程師編制 Prepared By Design Engineer日期Date技術經(jīng)理批準 Approved By Technical Manager日期Date(Exhibit No.4-2 Rev. 0)JDB庫存材料使用申請單Requisition for Using Stock

10、Material文件編號Doc. NoRUSM-版次 Rev. No.工作令號Job No.施工圖號Drawing No.施工圖版次Rev. No.件號Part No.材料類型Material Type材料規(guī)格Material Size材料牌號，等級Material Specification, Grade/ Class材料代碼Coded mark單位數(shù)量Quantity是否符合材料采購規(guī)范whether meet the MPS 是 否Yes No 是 否Yes No 是 否 Yes No 是 否 Yes No 是 否Yes No 是 否Yes No 是 否Yes No 是 否Yes No

11、是 否Yes No采購工程師編制:Prepared by Purchasing Engineer日期: Date采購經(jīng)理批準：Approved By Purchasing Manager日期:Date檢驗員確認Confirmed by Examiner日期: Date材料工程師審核Reviewed By Material Engineer日期:Date(Exhibit No.4-3 Rev. 0)JDB采購訂單Purchase Order文件編號Doc. NoPO-工作令號Job No.材料名稱Material NameASME規(guī)范ASME Code 材料規(guī)格Material Size材料牌號

12、，等級Material Spec.,Grade/ Class單位Unit數(shù)量Quantity單價Unit Price金額Total Price供貨廠商Vendor交貨期Delivery Date交貨地點Delivery Location其它要求Other Requirement采購工程師編制:Prepared By Purchasing Engineer日期:Date采購經(jīng)理批準：Approved By Purchasing Manager日期:Date(Exhibit No.4-4 Rev. 0)JDB材料代用申請單Requisition of Material Substitution文件

13、編號Doc. NoRMS-工作令號Job No.圖號Drawing No.版次Rev. No.件號Part No.原設計Original Design擬代用Contemplated Substitute材料名稱Material Name材料牌號，等級Material Specification, Grade/ Class材料規(guī)格Material Size材料采購規(guī)范編號Material PurchasingSpecification No.數(shù)量Quantity其它說明Other Description采購經(jīng)理編制:Prepared by Purchasing Manager技術經(jīng)理批準：App

14、roved By Technical Manager日期:Date日期:Date(Exhibit No.4-5 Rev.0)JDB材料驗收檢查單Material Receiving Examination Record文件編號Doc. No.：MRER-材料牌號，等級Material Specification, Grade/ Class 材料規(guī)格Material Size材料采購規(guī)范編號Material Purchasing Specification No.訂單號Purchase Order No.數(shù)量Quantity供貨商Vendor報驗人Applicant報驗日期Date of App

15、lication驗收內容 Inspection Content驗 收 項 目Inspection Item檢測結果Inspection Requirement檢測工具 名稱/編號Instrument Name/No.:1.材料外觀、結構和變形檢查，包括切削邊緣Surface 、Lamination and deformation check,including on the cutting edges.合格 Acceptable 不合格 Rejection名稱Name :編號ID No. :2.數(shù)量、尺寸公差、厚度檢查Quantity Dimension Tolerance、Thickness

16、 check.名稱Name :編號ID No. :3.材料質量證明書的確認MTR verify.產(chǎn)品質量證明書編號:MTR No.：合格 Acceptable 不合格 Rejection化學成分 合格 Acceptable Chemical Test 不合格 Rejection機械性能 合格 Acceptable Mechanical Test 不合格 Rejection壓力試驗 YesPressure Test No無損檢測 YesNDE Requirement No記錄材料或零部件原始標記Record Original Mark on Material or Parts 備注：Remark

17、 :驗收結論： Inspection Results:合格 Acceptable不合格 Rejection材料代碼Material Code檢驗員編制:Prepared By Examiner材料工程師審核:Reviewed By Material Engineer日期Date:日期Date: (Exhibit No.4-6 Rev.0) Material Test Report Review Stamp材料證明書審核章Material Test Report Review Stamp材料證明書審核章Coded mark材料代碼Reviewed by審核人Date日期(Exhibit No.4

18、-7 Rev. 0)材料合格標簽Material Acceptance Label材料合格標簽JDBMaterial Acceptance Label材料經(jīng)檢驗合格The material was inspected and found acceptable材料牌號 規(guī)格 Material Specification Size 材料代碼編號 檢驗員 Material Coded Mark Examiner （Green 綠 色）(Exhibit No.4-8 Rev. 0)JDB材料出庫單/AMaterial Delivery Card/A文件編號Doc. No MDC/A-工作令號Job N

19、o. 圖號Drawing No. 版次Rev. No. 件號Part No.材料類型/規(guī)格Material Type/ Size材料牌號，等級Material Spec., Grade/ Class材料代碼Coded mark數(shù)量Quantity 車間工長編制：Prepared By Shop Supervisor 倉庫管理員確認Confirmed By Material Keeper 日期: Date 日期: Date (Exhibit No.4-9A Rev. 0)JDB材料出庫單/BMaterial Delivery Card/B文件編號Doc. NoMDC/B-工作令號Job No.圖

20、號Drawing No.版次Rev. No.焊縫編號Welding No.材料類型/規(guī)格Material Type/ Size材料牌號Material Spec.材料代碼Material code數(shù)量Quantity發(fā)放有效時間The effective time烘干次數(shù)Times of Drying退回時間Return time數(shù)量Quantity起Start止End車間工長編制：Prepared By Shop Supervisor倉庫管理員確認Confirmed By Material Keeper日期: Date日期: Date(Exhibit No.4-9B Rev. 0)JDB工序

21、檢查單Process Check List文件編號Doc. No.PCL-版次Rev.：產(chǎn)品名稱Product Name材料牌號，等級Material Spec., Grade/ Class 實際發(fā)放材料牌號及代碼Actual distribution of material Spec. and code簡圖或說明Sketch or Introductions 工作令號Job No.規(guī)格：Size 實際發(fā)放規(guī)格： Actual distribution Size 零件名稱Part Name零件號： Part No.數(shù)量： Quantity圖號/版次：Dwg. No / Rev.序號No.工序名

22、稱Process工序內容及要求的規(guī)程Process Contents and Procedure No.工種Worker Type操作者/日期Operator /Date檢驗Inspection授權檢驗師 AI檢驗項目Inspect Item報告或實測數(shù)據(jù) Record or Measured Data結論Result檢驗員/日期Examiner/Date標記Mark簽字/日期Signature/Date質控工程師編制Prepared By QC Engineer質控經(jīng)理審核Approved By QC Manager授權檢驗師確認Accepted By AI日期Date日期Date日期Dat

23、e (Exhibit No.5-1 Rev. 0) 工藝流程圖Process Flow Chart (Exhibit No.5-2 Rev. 0)JDB檢驗及試驗記錄Inspection and Examination Record文件編號 Doc. No.:IER-產(chǎn) 品 名 稱Product Name工作令號Job No.Drawing No./Rev.圖號/版次Procedure No./ Rev.程序文件號/版次:零件名稱Part Name零件號Part No.Examine Item and Actual Record：檢驗項目及實測記錄：檢驗員Examiner日期 Date(Exh

24、ibit No.5-3A Rev. 0)JDB焊縫表面檢驗記錄Inspection Report of Welds Surface文件編號Doc. NoIRWS-產(chǎn)品名稱Product Description工作令號Job No.圖號/版次Drawing No./Rev.檢驗規(guī)程號/版號Procedure No./Rev.焊縫編號Weld No.焊工標識Welder Symbol未焊透lack of penetration裂紋Crack氣孔blowhole余高超差(mm)excessive weld reinforcement咬邊(mm)Undercut未融合Incomplete Fusion

25、檢驗員Examiner日期Date (Exhibit No.5-3B Rev.0)JDB壓力試驗報告Pressure Test Report文件編號Doc. No.：PTR-設備名稱Product Name工作令號：Job No.:試驗日期Test Date試驗類型Pressure Testing Type 水 壓Hydrostatic Test 氣 壓Pneumatic Test氣 密 性Air Tightness Test壓力表編號Pressure Gauge No.壓力表量程 Measurement Range of Pressure Gauge壓力表檢定日期Gaugecalibrate

26、d date試驗介質Test Medium介質溫度/金屬壁溫Medium/Wall Temp.設計要求壓力試驗曲線 Design Pressure Test Required Chart 實際壓力試驗曲線Actual Pressure Test Chart 結論Conclusion：本產(chǎn)品經(jīng) MPa試驗，無滲漏，無可見的永久變形，無異常響聲，試驗結論合格。The product has been examined and tested at_ MPa. There is no leakage, permanent deformation or no abnormal noise during

27、the pressure test .The result is acceptable.檢驗員/日期： 質控工程師/日期： 授權檢驗師/日期： Examiner/Date: QC Manager/Date: AI /Date: 檢驗員編制Prepare by Examiner質控工程師批準Approved by QC Engineer授權檢驗師確認Accepted by AI日期Date日期Date日期Date(Exhibit No.5-4 Rev. 0)NB 號碼記錄本NB Number Log BookNB 編號NB Number產(chǎn)品編號Manufacturers SNAI簽字日期AI S

28、ignature Date數(shù)據(jù)報告寄往NB的日期Date mailed to NB規(guī)范產(chǎn)品類型Type of Code Item (Exhibit No.5-5 Rev. 0) Nameplate for Code Item1) Nameplate for Pressure Vessel in According to Section VIII Div.1第八卷第一分冊壓力容器銘牌NB Number, if requiredNB Stamp, if requiredUW (if arc or gas welded)RT(if radiographed)HT(if postweld heat t

29、reated)Certified by _ （Name of manufacturer）_ at _ _Max. allowable working pressure_at _Max. allowable external working pressure _at _ Min. design metal temperature Manufacturers serial number Year built² The characters on nameplate shall not less than 4mm high. 銘牌上的字符應不小于4mm高² The charact

30、ers on nameplate shall be either indented or raised at least 0.1mm and shall be legible and readable. 銘牌上的字符應縮凸進或凹起至少0.1mm并應清晰易讀。（ Exhibit No. 5-6 Rev.0 ） JDB不符合項報告Nonconformity Report文件編號Doc No.:NCR-產(chǎn)品/零部件名稱Product /Part Name工作令號Job No.圖號/版次Dwg. No./Rev.數(shù) 量Quantity不符合項描述：Description of Nonconformit

31、y提出人： 日期 Prepared by /Date不符合項處理：Disposition of Nonconformity回用 返修 報廢Use-as-is Repair Reject 質控工程師/日期Prepared by QC Engineer/Date質控經(jīng)理審核/日期Reviewed by QC Manager/ Date回用需技術部經(jīng)理確認:If Use-as-it, shall be concurred by Technical Manager.技術部經(jīng)理確認/日期Concurred by Technical Manager /Date質控經(jīng)理批準/日期Approved byQC

32、Manager/Date授權檢驗師/日期Accepted by AI/ Date返修（糾正措施）和檢驗要求：If repair, the repair instruction and inspection requirement: 提出人： 日期： Prepared by /Date技術部經(jīng)理確認/日期Reviewed by Technical Manager /Date質控經(jīng)理批準/日期Approved by QC Manager /Date授權檢驗師/日期Accepted by AI/ Date修復后結論：Repair Results合格 Acceptable 不合格Unacceptabl

33、e 檢驗員/日期:Examiner/Date質控工程師核實/日期Verified by QC Engineer /Date質控經(jīng)理批準/日期Approved by QC Manager / Date授權檢驗師/日期Accepted by AI /Date（Exhibit No.6-1 Rev.0）停止標簽 Hold LabelJDB停止標簽 Hold LabelJob No.工作令號 NCR No.不符合項報告編號 質控工程師 年 月 日QC Engineer Date （Yellow 黃 色）（Exhibit No.6-2 Rev.0） 返修/報廢標簽Repair/Reject LabelJ

34、DB返修/報廢標簽Repair / Reject Label 返修 報廢Repair Reject產(chǎn)品/零部件名稱 Product/Part Name工作令號 Job No.不符合項報告編號 NCR No.質控工程師 年 月 日QC Engineer Date（ Red 紅 色） （Exhibit No.6-3 Rev.0）JDB合格焊工和焊接操作工資格表Qualified Welder and Welding Operator List (QWOL)文件編號Doc. No. ：QWOL-WPQ/WOPQ No.焊接方法WeldingProcess(es)材料Material厚度(t)Thic

35、knessRange管徑Pipe Dia.Range評定位置QualifiedPosition襯墊Backing評定日期QualifiedDateP-No.F-No.其它Other ： 編制/焊接工程師Prepared By Welding Engineer日期Date：審批/技術部經(jīng)理Approved By Technology Manager日期Date：姓名 Name： 焊工號ID. No.：(Exhibit No.7-5 Rev. 0)JDB焊 工 連 續(xù) 工 作 記 錄Welding Continuous Activity Record for Welder and Welding

36、Operator文件編號Doc. No.：WCAR-焊工姓名及鋼印Welder& ID. No.焊接方法Welding Process焊工技能評定WPQ/WOPQ No.年 Year 年 Year年 Year 年 Year年Year年Year 月Mon.月Mon. 月Mon.月Mon.月Mon.月Mon.車間工長編制Prepared by Shop Supervisor日期Date (Exhibit No.7-6 Rev. 0) JDB焊縫識別卡 Joint Identification Card 文件編號Doc. No.：JIC-Job No.: 工作令號接頭編號Joint No.：

37、焊接方法Welding processWPS編號/版次WPS No.Rev.合格焊工編號Qualified welder No.產(chǎn)品圖號/版次Drawing No./Rev.焊縫分布圖Weld Location Map 編制/焊接工程師Prepared By Welding Engineer:審核/技術經(jīng)理Accepted By Technical Manager:日期Date日期Date (Exhibit No.7-7 Rev. 0)JDB無損檢測人員評定記錄 NDE PERSONNEL QUALIFICATION RECORDDOC. No. 文件編號: NPQR-Name姓名:Sex 性別: Date of birth 出生年月: NDE Method qualified探傷方法:L