焊接工藝評(píng)定-堆焊專用

1、焊接工藝評(píng)定記錄（WPQR）（ISO15614-7焊接工藝規(guī)范評(píng)定-第7部分 堆焊）Welding procedure qualification record form (WPQR)焊接工藝評(píng)定試驗(yàn)證明書(shū) Welding procedure qualification Test certificate制造廠焊接工藝參考編號(hào) 檢驗(yàn)師或檢驗(yàn)機(jī)構(gòu)參考編號(hào)Manufacturer's welding procedure Examiner or examining body:Reference N°: Reference N°: 制造廠名稱 Manufacturer: 地址

2、 Address: 規(guī)范/試驗(yàn)標(biāo)準(zhǔn) Code/Testing standard: 焊接日期 Date of welding: 評(píng)定范圍 Range of qualification焊接方法 Welding process(es): 堆焊層設(shè)計(jì) Design of overlay: 母材 Parent material(s): 材料厚度 Material thickness (mm): 公稱管外徑 Outside pipe diameter (mm): 填充材料牌號(hào) Filler material designation: 保護(hù)氣體/焊劑 Shielding gas/flux: 焊接電流/燃料氣

3、體類型 Type of welding current/fuel gas: 焊接位置 Working positions: 預(yù)熱 Preheat: 焊后熱處理和/或時(shí)效 Post-weld heat treatment and/or ageing: 其它信息 Other information: 茲證明所試驗(yàn)焊縫完全按照上述標(biāo)準(zhǔn)要求準(zhǔn)備、焊接和試驗(yàn)。Certified that test welds prepared,welded and tested satisfactorily in accordance with the requirements of the code/testing

4、standardindicated above.地點(diǎn)： 發(fā)布日期： 檢驗(yàn)師或檢驗(yàn)機(jī)構(gòu)：Location: Date of issue: Examiner or examining body: 名稱、日期、簽名：Name, date and signature: 焊縫試驗(yàn)記錄 Record of weld test地點(diǎn) Location: 檢驗(yàn)師或檢驗(yàn)機(jī)構(gòu) Examiner or examining body:制造廠焊接工藝參考編號(hào)Manufacturer's welding procedure Reference N°:WPQR編號(hào)WPQR N°: 坡口加工和清潔方

5、法 Method of preparation and cleaning:母材規(guī)范 Parent metal specification:制造廠名稱 Manufacturer:焊工姓名 Welder's name:焊接方法 Welding process: 材料厚度 Material thickness (mm):堆焊層設(shè)計(jì) Design of overlay: 管子外徑 Outside tube diameter (mm):焊縫坡口（簡(jiǎn)圖）Weld preparation details (sketch): 焊接位置 Working position:堆焊層設(shè)計(jì) Design of

6、overlay焊接順序 Welding sequences焊接詳情 Welding details焊道序號(hào)Run No.焊接方法Process填充材料規(guī)格Size of filler Materialmm電流CurrentA伏特VoltageV電流類型/極性Type ofcurrent/Polarity送絲速率Wire feedspeedcm/min焊接速率Travelspeedcm/min熱輸入HeatinputkJ/mm填充材料和成分 其它信息 Other information:Filler material designation and make: 任何特殊的烘烤或干燥 手工電弧焊擺

7、動(dòng)（焊道最大寬度）：Any special baking or drying: (max. width of run): Weaving for manual welding氣體/焊劑 Gas/Flux: - 正面保護(hù)shielding 埋弧焊擺動(dòng)- 背面保護(hù)backing Oscillation for automatic welding:氣流速率 Gas flow rate: - 正面保護(hù)shielding 幅度、頻率、持續(xù)時(shí)間- 背面保護(hù)backing Amplitude frequency, dwell time:脈沖焊接詳情 Pulse welding details: 基準(zhǔn)距離 S

8、tand-off distance:鎢極類型/規(guī)格 Tungsten electrode type/size: 預(yù)熱溫度 Preheat temperature: 層間溫度 Interpass temperature: 焊后熱處理和/或時(shí)效 Post-weld heat treatment and/or geing:時(shí)間、溫度、方法 Time, temperature, method: 升溫和降溫速率Heating and cooling rates:制造廠名稱名稱、日期、簽名 檢驗(yàn)師或檢驗(yàn)機(jī)構(gòu)名稱、日期、簽名Manufacturer Examiner or examining bodyNam

9、e, date and signature: Name, date and signature:試驗(yàn)結(jié)果 Test results制造廠焊接工藝參考編號(hào) 檢驗(yàn)師或檢驗(yàn)機(jī)構(gòu)參考編號(hào)Manufacturer's welding procedure Examiner or examining body:Reference N°: Reference N°:目視檢驗(yàn) Visual testing: 射線照相檢驗(yàn) Radiographic testing:滲透/磁粉檢驗(yàn) Penetrant/Magnetic particle testing: 超聲檢驗(yàn) Ultrasonic

10、testing (UT):宏觀金相試驗(yàn) Macro examination:微觀金相試驗(yàn) Micro examination:側(cè)彎試驗(yàn) Side bend tests 彎芯直徑 Former diameter:類型/序號(hào)Type/N°彎曲角度Bend angle伸長(zhǎng)率Elongation結(jié)果Result沖擊試驗(yàn)Impact test 類型Type: 規(guī)格Size: 要求Requirement:缺口位置/方向Notchlocation/Direction溫度Temperature°C沖擊吸收功Values1 2 3平均值A(chǔ)verage備注Remarks硬度試驗(yàn) Hardness tests類型/載荷 Type/load: 試驗(yàn)位置（簡(jiǎn)圖）Location of measurements (sketch)母材 Parent material:熱影響區(qū) HAZ:堆焊層 Overlay:其它試驗(yàn)Other tests:備注 Remarks:試驗(yàn)標(biāo)準(zhǔn) Tests carried out in accordance with the requirements of:試驗(yàn)報(bào)告編號(hào) Laboratory report reference N°:試驗(yàn)結(jié)果合格/不合格（根據(jù)需要?jiǎng)h除）Test r