焊接工藝評定依照AWSD1.1要求編制

1、.WELDING PROCEDURE SPECIFICATION(WPS)WPS No.:W-HL-001Date:APPROVED BY安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司Anhui Honglu Steel Construction(Group)LTD., Co.DATECHECKED BYDATEDRAWN BYDATE安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司HONGLUWPSWPS No.: W-HL-001 According PQR No.: P-HL-001 According standard: AWS D1.1-2006 Welding Process: FCAW Date: JOI

2、NT DESIGN USEDTYPE: Square Groove For Fillet Joint Single or Double Weld: Double Root opening: 01mm Root Face Dimension: N/A Groove Angle: N/A Backing: N/A Backing Material: N/A Backing Gouging: N/A Method: N/A BASE MATERIAL Specification: Q345B:GB/T 1591-94 Type or Grade: Q345B+Q345B Thickness Rang

3、e: Unlimited Diameter Range: 600mm FILLER MATERIALSpecification: AWS A5.20E71T-1 Brand Name: ATYJ502(Q) Diameter: 1.2mm SHIELDINGFlux: N/A Gas: N/A Gas flow: N/A Any Special Backing or Drying:Flux: N/A POSITIONPosition of Groove: 2 F Fillet: Yes Vertical Progression(Up or Down): N/A TECHNIQUEStringe

4、r o r Weave Bead: Stringer and Weave Bead Multi-pass or Single Pass(per side): Multi-pass Max. Width of Weave: 18 mm Interpass Cleaning: Wire Brush/Grinding (If necessary) Number of Electrodes: Single PREHEAT Preheat Temp., Min.: Ambient,( 30mm;150) Interpass Temp., Min.: Ambient,( 30mm;150) Interpa

5、ss Temp., Max.: 250 Heating Method: Burner with gas POSTWELD HEAT TREATMENTTemp.: N/A Time: N/A EQUIPMENTType: KR500 WELDING SITE CONDITIONS: In The Shop OTHER: N/A PREPAREDREVIEWEDAUTHORITYDATEDATEDATE安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司HONGLUWPW No.: W-HL-001WELDING PROCEDUREWeldingprocessWeldpassFillermaterialCurre

6、ntVoltsSpeed(cm/min)Energyinput(kj/cm)NameDia.(mm)Type&polarityAmp.FCAWRootATYJ502(Q)1.2DCRP19025022282540-FCAWFillATYJ502(Q)1.2DCRP22028024302540-FCAWCapATYJ502(Q)1.2DCRP22028024302540-Joint Detail Welding SequenceNote: 1. Cleaning the weld before welding.PREPAREDREVOEWEDAUTHORITYDATEDATEDATEWE

7、LDING PROCEDURE SPECIFICATION(WPQR)WPS No.: P-HL-001Date:APPROVED BY安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司Anhui Honglu Steel Construction(Group)LTD., Co.DATECHECKED BYDATEDRAWN BYDATE安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司HONGLUPQRWPS No.: P-HL-001 According PQR No.: W-HL-001 According standard: AWS D1.1-2006 Welding Process: FCAW Date: JOIN

8、T DESIGN USEDTYPE: Square Groove For Fillet Joint Single or Double Weld: Double Root opening: 01mm Root Face Dimension: N/A Groove Angle: N/A Backing: N/A Backing Material: N/A Backing Gouging: N/A Method: N/A BASE MATERIAL Specification: Q345B:GB/T 1591-94 Type or Grade: Q345B+Q345B Test Piece Thic

9、kness: 16mm+16mm FILLER MATALSpecification: AWS A5.20 E71T-1 Brand Name: ATYJ502(Q) Diameter: 1.2mm SHIELDINGFlux: N/A Gas: N/A Gas flow: N/A Any Special Backing or Drying:Flux: N/A POSITIONPosition of Groove: 2 F Fillet: Yes Vertical Progression(Up or Down): N/A TECHNIQUEStringer o r Weave Bead: St

10、ringer and Weave Bead Multi-pass or Single Pass(per side): Multi-pass Max. Width of Weave: 18 mm Interpass Cleaning: Wire Brush/Grinding (If necessary) Number of Electrodes: Single PREHEAT Preheat Temp., Min.: Ambient Interpass Temp., Min.: Ambient Interpass Temp., Max.: 196 Heating Method: Burner w

11、ith gas POSTWELD HEAT TREATMENTTemp.: N/A Time: N/A EQUIPMENTType: KR500 WELDING SITE CONDITIONS: In The Shop OTHER: N/A PREPAREDREVIEWEDAUTHORITYDATEDATEDATE安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司HONGLUPQR No.: P-HL-001WELDING PROCEDUREWeldingprocessWeldpassFillermaterialCurrentVoltsSpeed(cm/min)EnergyInput(kj/cm)Interp

12、assTemp()NameDia.(mm)Type&polarityAmp.FCAW1ATYJ502(Q)1.2DCRP2302532.810.521FCAW2ATYJ502(Q)1.2DCRP2402736.210.765FCAW3ATYJ502(Q)1.2DCRP2402737.410.485FCAW4ATYJ502(Q)1.2DCRP2402734.511.397FCAW5ATYJ502(Q)1.2DCRP2402738.910.0124FCAW6ATYJ502(Q)1.2DCRP2402737.510.4196Joint Detail Welding SequenceNote:

13、 1. Cleaning the weld before welding.PREPAREDREVOEWEDAUTHORITYDATEDATEDATE安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司HONGLUPQR TEST RESULTS:VISUAL INSPECTION: Acc. Reprot No. VI2009-001RT EXAMINATION: N/A Reprot No. N/A UT EXAMINATION: Acc. Reprot No. N/A MT EXAMINATION N/A Reprot No. UT2009-001TENSILE TESTSpecimenNo.Width(m

14、m)Thickness(mm)TensileLoad(KN)TensileStrength(N/mm2)Location of FranctureResultReportNo.-BEND TESTSpecimenNo.Type of bendRollersdiameterAngleResultReportNo.-IMPACT TESTSpecimenNo.SpecimenSize(mm)LocationOf notchType ofnotchTemp.()Energy value(Transverse)ReportNo.123Average-HARDNESS:(C01) Yes See Rep

15、ort LH2009-001 MACROETCH(C02) Yes See Report LH2009-001 OTHER TEST: N/A Welders Name: Welding date: We, the undersigned, certify that the statement in this record are correct and that the test welds were prepared, welded, and in accordance with the requirements of Rules for AWSD1.1-2006.Note:1.Clean

16、ing the weld before welding.PREPAREDREVOEWEDAUTHORITYDATEDATEDATE焊接工藝評定外觀檢驗(yàn)報告WELDING PROCDURE QUALIFICATION VISUCL INSPECTION REPORT單位名稱：安徽鴻路鋼結(jié)構(gòu)（集團(tuán)）股份有限公司 報告號： REPORT NO,:HL-2009-001序號No.焊接工藝評定編號WPQ NO.焊 工 號 碼Welder No.結(jié) 果Result1P-HL-001HL-050ACC備注： 經(jīng)外觀檢查，焊縫表面無任何缺陷。Remarks: After visual inspection,

17、No any defects in the surface of welds.焊接監(jiān)督員Welding Supervisor批準(zhǔn)Authority日期Date日期Date 磁粉檢測報告Magnetic powder inspection report項目名稱：焊接工藝評定（WPQ）評定號P-HL-001報告編號MT2009-001WPQ NoReport No部件名稱試片（Test Piece）執(zhí)行標(biāo)準(zhǔn)JB/T 4730-2005Part nameAcc. Stand探傷部位-檢件材質(zhì)Q345B+Q345BTest LocationMaterial表面狀態(tài)打磨檢測比例100%評定級別Level

18、 1Surface preparationGrindingTest RateInspection Stand儀器型號B310S電流類型AC檢驗(yàn)方法濕磁粉Instrument typeElectric CurrentInspect MethodWet Magnetic particle磁化方式連續(xù)法提升力45N磁極間距200mmMagnetizing MethodContinue MethodLifting ForceMagnetic Pole Distance磁化方向交流磁軛磁粉種類Fe3O4懸浮劑水劑Magnetic DirectorAC-YOKEMagnetic ParticleDetecting MediumWater磁化時間2S磁懸液濃度15g/l靈敏度試片A-30/100Magnetizing TimeConcentrationSensitivity Block部件編號焊縫編號