設(shè)計開發(fā)管理程序

1、1. 目的Purpose 為確保產(chǎn)品設(shè)計開發(fā)過程中，能有效的管理各個主要活動之輸入與輸出，以確保產(chǎn)品能符合客戶或市場需求。In order to ensure all major activity input and output in the product design and development process can be effectively managed and ensure all products can comply with customer and market requirements. 2. 范圍Scope 凡本公司所設(shè)計開發(fā)及客戶委托開發(fā)之產(chǎn)品，包括新產(chǎn)品、

2、系列品均屬之。This Procedure is applicable to all the products designed and developed by the Company or developed under the commission of the customer, including new products and product series. 3. 權(quán)責(zé)Responsibilities 作業(yè)內(nèi)容Description 審查Review 核準(zhǔn)Approval1設(shè)計和開發(fā)策劃Design and development planning項目小組Project team

3、副總（含）以上主管Deputy or Vice general manager (inclusive) and above2設(shè)計和開發(fā)輸入Design and development input項目小組Project team業(yè)務(wù)/客戶Business/customer3設(shè)計和開發(fā)控制Design and development review項目小組Project team研發(fā)部經(jīng)理R&D manager4設(shè)計和開發(fā)輸出Design and development output項目小組Project team研發(fā)部經(jīng)理R&D manager5產(chǎn)品量試Product batch

4、run項目小組Project team 研發(fā)部經(jīng)理R&D manager4. 定義Definitions 4.1項目小組：系指由業(yè)務(wù)、PM、研發(fā)、品管、生管、采購、制造、生技單位之擔(dān)當(dāng)人員所組成之設(shè)計開發(fā)項目小組。Project team: It refers to the design and development project team consisting of the responsible persons of such departments as business, PM, R&D, QC, production management, purchase, m

5、anufacture and production technology. 4.2新 產(chǎn) 品：系指設(shè)計開發(fā)之新系列產(chǎn)品。New products: The new series of products designed and developed. 4.3系 列 品：系指同系列產(chǎn)品，唯產(chǎn)品結(jié)構(gòu)、功能型式或外觀形式需作適當(dāng)變化始符合客戶（或市場）需求而進行設(shè)計之產(chǎn)品。Product series: i.e. the same series of products designed that cannot meet the customer (market) requirement unless

6、the product structure, functional type or profile is changed properly. 5. 作業(yè)內(nèi)容Content 5.1新產(chǎn)品New product 5.1.1設(shè)計和開發(fā)策劃：Design and development planning: 5.1.1.1業(yè)務(wù)部門對產(chǎn)品信息收集的方式，可由搜集產(chǎn)品、策略性產(chǎn)品、市場需求信息、國內(nèi)外展覽、相關(guān)的研討會或各種相關(guān)刊物等取得，確定客戶（或市場）之要求（適當(dāng)時含客戶規(guī)格、樣品等）.The business department shall collect product information

7、by means of collected products, strategic products, market demand information, domestic and foreign exhibitions, related seminars or various magazines etc and confirm customer (market) requirements (including customer specifications and samples etc where proper). PM組織成立項目小組針對產(chǎn)品信息數(shù)據(jù)進行產(chǎn)品開發(fā)可行性評估，分析本公司既

8、有技術(shù)能力及產(chǎn)品之市場性并填寫開發(fā)可行性評估表，是否進行產(chǎn)品開發(fā)策劃，由副總（含）以上主管裁定并指定PM及業(yè)務(wù)擔(dān)當(dāng)開立新產(chǎn)品開發(fā)申請表。PM/業(yè)務(wù)根據(jù)開發(fā)策劃階段達成的對產(chǎn)品要求制訂產(chǎn)品規(guī)格書.The PM shall organize and establish project team to evaluate the product development feasibility as per product information and data, analyze the existing technical capacity and product marketability of

9、the Company and fill in Development Feasibility Assessment Sheet; for the planning of whether to have product development planning, it is the responsibility of the deputy general manager (inclusive) or above to determine and the business personnel shall prepare New Product Development Application Fo

10、rm. PM/business personnel shall establish Product Specifications according to the product requirements reached by PM and the business personnel on the development planning stage. 5.1.1.3研發(fā)部收到新產(chǎn)品開發(fā)申請表后研發(fā)部經(jīng)理指派研發(fā)部工程師承擔(dān)產(chǎn)品設(shè)計任務(wù)。研發(fā)部工程師依據(jù)由項目負(fù)責(zé)人(PM)提出的開發(fā)計劃書，產(chǎn)品規(guī)格書作為產(chǎn)品設(shè)計開發(fā)階段之依據(jù)，并經(jīng)副總（含）以上主管核準(zhǔn)。After the R&D

11、department receives the New Product Development Application Form, the R&D manager shall appoint R&D engineer to assume product design task. The R&D engineer shall take the Development Plan prepared and Product Specifications by the project manager (PM) as the basis for product design and

12、 development, which shall be reviewed and approved by the deputy general manager (inclusive) or above. 5.1.1.4產(chǎn)品開發(fā)策劃無需進行時，開發(fā)可行性評估表并同產(chǎn)品信息數(shù)據(jù)一律由PM管理保存。When product development planning is unnecessary, the Development Feasibility Assessment Sheet shall be managed and kept by the PM together will all pro

13、duct information and data. 5.1.1.5 對于ODM、OEM產(chǎn)品,產(chǎn)品規(guī)格書的內(nèi)容必須與客戶要求一致。For ODM and OEM products, the content of Product Specifications must be consistent with customer requirements. 5.1.2設(shè)計和開發(fā)輸入：Design and development input: 5.1.2.1 項目負(fù)責(zé)人提交產(chǎn)品計劃書和產(chǎn)品規(guī)格書給業(yè)務(wù)或客戶確認(rèn)，確認(rèn)依此進行開發(fā)和設(shè)計。The PM shall submit Product Plan a

14、nd Product Specifications to the business department or the customer for confirmation, and the development and design shall be conducted according to such confirmed documents. 5.1.2.2 PM需復(fù)制一份開發(fā)可行性評估表、開發(fā)計劃書、產(chǎn)品規(guī)格書及可供研發(fā)參考之產(chǎn)品信息數(shù)據(jù)給予研發(fā)部做為該產(chǎn)品開發(fā)和設(shè)計的依據(jù)。The PM shall copy the Development Feasibility Assessment

15、 Sheet, Development Scheme, Product Specifications and the product information and data for R&D reference to the R&D department for its reference during product development and design. 5.1.2.3 PM應(yīng)適時跟進和更新開發(fā)計劃書中開發(fā)計劃及完成狀態(tài),定期發(fā)放以指導(dǎo)開發(fā)進程。The PM shall in proper time follow and update the development

16、 plan and completion state as provided in the Development Plan and regularly issue it to direct the development progress. 5.1.3 設(shè)計和開發(fā)的控制5.1.3.1設(shè)計和開發(fā)評審 Design and development review 項目負(fù)責(zé)人制作設(shè)計評審表，并召集項目小組人員進行產(chǎn)品設(shè)計評審，以及產(chǎn)品失效模式的風(fēng)險評估；由主管經(jīng)理核準(zhǔn)。 The PM shall make Design Review Form and convoke the project team

17、 personnel to have product design and product failure mode risk assessment review, which shall be approved by the director/manager. 5.1.3.2設(shè)計和開發(fā)驗證： Design and development validation: 5.1.3.2.1設(shè)計和開發(fā)驗證的目的在驗證產(chǎn)品規(guī)格與產(chǎn)品規(guī)格書符合。 The purpose of design and development shall be consistent with the specification

18、of the product being validated and the Product Specifications. 5.1.3.2.2研發(fā)部工程師安排制作樣品, 依測試項目進行產(chǎn)品驗證測試，并作成樣品測試報告，并召集項目小組人員進行審查，由開發(fā)部經(jīng)理（含）以上主管核準(zhǔn)。驗證不合格者，研發(fā)部工程師進行相關(guān)設(shè)計修正。 The R&D engineer shall arrange the making of samples and validate and test products as per test items, make Sample Test Report, and c

19、onvoke the project team personnel to have a review, which shall be approved by the R&D manager (inclusive) or above. In the case where the validation proves the design is nonconforming, the R&D engineer shall have related design correction. 5.1.4設(shè)計和開發(fā)確認(rèn)Design and development confirmation 5.1

20、.4.1設(shè)計驗證完成后，項目負(fù)責(zé)人召集項目小組人員進行設(shè)計確認(rèn)會議，報告設(shè)計驗證結(jié)果，進行設(shè)計確認(rèn)作業(yè)，由開發(fā)部經(jīng)理（含）以上主管核準(zhǔn)確認(rèn)。 After the design validation is completed, the PM shall convoke the project team personnel to have a design confirmation meeting and report the design validation result, have design confirmation, which shall be reviewed and approv

21、ed by the R&D manager (inclusive) or above.5.1.4.2 PM/業(yè)務(wù)擔(dān)當(dāng)匯整客戶需求之工程文件、產(chǎn)品規(guī)格書、測試報告、試作樣品等相關(guān)文件數(shù)據(jù)，送交客戶進行設(shè)計確認(rèn)，文件數(shù)據(jù)并予以簽回由研發(fā)部管理保存。The PM/business personnel shall collect and summarize the related documents and data such as engineering documents, Product Specifications, test report and trial-made samples

22、 required by the customer and then submit them to the customer for design confirmation. Then the documents and data are signed and returned to the R&D department for management and keeping. 5.1.4.3產(chǎn)品設(shè)計開發(fā)案若為自行設(shè)計開發(fā)，則不進行客戶確認(rèn)作業(yè)。If the product design and development scheme is self designed and develo

23、ped, no customer confirmation is needed. 5.1.4.4項目負(fù)責(zé)人制作設(shè)計確認(rèn)審查表，并召集項目小組人員進行設(shè)計確認(rèn)審查，由主管經(jīng)理核準(zhǔn)。The PM shall make Design Confirmation Review Form and convoke the project team personnel to have product design review, which shall be approved by the director/manager.5.1.5設(shè)計和開發(fā)輸出：Design and development output:

24、 5.1.5.1研發(fā)部工程師依開發(fā)計劃書及產(chǎn)品規(guī)格書進行產(chǎn)品結(jié)構(gòu)、電子、軟件程序、包裝設(shè)計。The R&D engineer shall design the product structure, electronics, software program and packing as per the Development Plan and Product Specifications. 5.1.5.2產(chǎn)品的結(jié)構(gòu)設(shè)計應(yīng)作成結(jié)構(gòu)設(shè)計圖面（零件規(guī)格圖、半成品組合圖、成品組合圖、mock up working samples,電子設(shè)計應(yīng)作成電子原理圖、電子Layout圖）The struc

25、ture design of products shall be made into structural design drawings (part specification drawings, semi-finished product constitutional diagram and mock up working samples. Electronic design shall be made into electronic schematic diagram or electronic layout diagram). 5.1.5.3產(chǎn)品的結(jié)構(gòu)、電子設(shè)計完成后，由研發(fā)部主管與項

26、目負(fù)責(zé)人及配合工程師進行產(chǎn)品結(jié)構(gòu)、電子設(shè)計檢討。檢討結(jié)果如未能符合產(chǎn)品規(guī)格時，研發(fā)部工程師應(yīng)修正或重新設(shè)計并再行檢討。 After the product structure and electronic design is completed, the director of the R&D department and the PM shall cooperate with the engineer to check and review the product structural and electronic design. When the result does not c

27、omply with the product specifications, the R&D engineer shall correct or redesign it and then review it a second time. 5.1.5.4產(chǎn)品結(jié)構(gòu)設(shè)計確認(rèn)后，機構(gòu)設(shè)計工程師須作出相關(guān)零件2D圖,要否開模由副總（含）以上主管核準(zhǔn),如需開模機構(gòu)設(shè)計工程師依零件規(guī)格圖完成必要之塑料、五金、鋁擠、橡膠等等模具委外開發(fā)制作，并完成首套治工具制作，以利產(chǎn)品試作。After product structural design is confirmed, the mechanism des

28、ign engineer shall make corresponding 2D drawing; the deputy general manager (inclusive) or above shall review and approve die opening. If die opening is needed, the mechanism design engineer shall complete the outsourced development and making of the dies for plastics, hardware, aluminum extrusion

29、and rubber etc, and complete the making of the first set of jigs and tools for the convenience of product trial production. 5.1.5.5工程師制作相關(guān)BOM COST 及Tooling cost。The engineer shall make related BOM cost and tooling cost. 5.1.5.6研發(fā)部對于新的零件物料須請相關(guān)供貨商進行樣品制作及送樣。The R&D department shall ask the related

30、vendor to make samples and send proofing for the new part materials. 5.1.5.7項目負(fù)責(zé)人及配合工程師進行零件組裝制樣及產(chǎn)品功能測試、除錯，并修正及確認(rèn)相關(guān)文件以及完成首件樣品制作，并輸出機構(gòu)BOM表、電子BOM表、零件規(guī)格圖、半成品組合圖、成品組合圖、治工具規(guī)格圖、電子原理圖、電子Layout圖、電子測試規(guī)范、作業(yè)標(biāo)準(zhǔn)書，經(jīng)研發(fā)部經(jīng)理核準(zhǔn)。The PM shall cooperate with the engineer for part assembly, sample making and product functi

31、on test and debugging and correct and confirm related documents and complete the making of the first sample and output structural BOM, electronic BOM, part specification drawing, semi-finished product constitutional diagram, finished product constitutional diagram, jig and tool specification drawing

32、, electronic schematic diagram, electronic layout drawing, electronic testing specifications and work standard and then submit them to the R&D manager for review and approval. 5.1.5.8設(shè)計和開發(fā)的輸出應(yīng)滿足設(shè)計和開發(fā)輸入的要求。Design and development output shall meet design and development input requirements. 5.1.5.9

33、 產(chǎn)品的設(shè)計中的材料選擇應(yīng)符合ROHS要求。The materials determined to be used in the product design shall be compliant with RoHS Directive requirement.5.1.6產(chǎn)品量試：具體參照試產(chǎn)管理辦法Product batch run: The specific reference to the "trial production management process"5.1.6.1一般量試之?dāng)?shù)量應(yīng)有一定基本量（基本量100 PCS），以取得制程信息，但可視產(chǎn)品復(fù)雜性而彈性

34、更動。Generally the quantity for batch run shall be certain basic quantity (100 PCS) in order to obtain production information, which can be changed due to product complicity and flexibility. 5.1.6.2研發(fā)部對生技課、制造課做量試技術(shù)數(shù)據(jù)轉(zhuǎn)移并依數(shù)據(jù)進行產(chǎn)品量試。The R&D department shall transfer the batch run technical data of the

35、 production technology section and the production section and have product batch run according to the data. 5.1.6.3量試之進行，由項目負(fù)責(zé)人主導(dǎo)安排，發(fā)出經(jīng)副總（含）以上主管核準(zhǔn)的量試（產(chǎn)）通知單，并召開量試前會議，要求相關(guān)部門配合及作量試前之準(zhǔn)備。For batch run, the PM shall arrange it, send the Batch Run (Production) Notice approved by the deputy general manager

36、(inclusive) or above, convoke pre-batch run meeting and require the related department for support and preparation for the batch run. 5.1.6.4量試之進行，須以正常物料流程、正式量產(chǎn)加工治具及測試治具進行，產(chǎn)出之產(chǎn)品并可依業(yè)務(wù)部門需求，開始出貨。Batch run must be conducted with normal materials flow, formal batch production and processing jigs and tool

37、s and testing jigs. And the manufactured products can be shipped as per the request of the business department. 5.1.6.5于量試結(jié)束，項目負(fù)責(zé)人須與項目小組人員召開量試后會議，對量試結(jié)果、不良分析及測試治具、加工治具之易制性進行檢討，確認(rèn)產(chǎn)品制程條件及生產(chǎn)文件符合量產(chǎn)需求，并作成試作、量試（產(chǎn)）報告書。When the batch production ends, the PM must convoke the project team personnel to have aft

38、er-batch run meeting, check batch run result, defect analysis and testing jigs, processing tools and jigs for their making easiness, confirm product production process conditions and production documents comply with batch production demand and prepare Trial Production, Batch Run (Production) Report.

39、 5.1.6.6于量試階段中所發(fā)生之問題點，由研發(fā)部負(fù)責(zé)整合分析，提出改善對策、計劃，或依工程變更管理程序進行工程設(shè)計變更，改善設(shè)計并重行量試。For the problem points occurring on the batch run stage, the R&D department shall be responsible for the integration and analysis, put forward improvement countermeasures, plan or have engineering design change as per Engine

40、ering Change Management Procedures, improve design and have batch run again. 5.1.6.7量試通過后,項目負(fù)責(zé)人將機種轉(zhuǎn)移文件目錄相關(guān)技術(shù)文件數(shù)據(jù)轉(zhuǎn)移給DCC.至此, 此產(chǎn)品設(shè)計開發(fā)案結(jié)束。After the batch run passes, the PM shall transfer the related technical documents and data such as Catalogue of Machine Type Transfer Documents to the DCC, then the p

41、roduct design development is finished. 5.2 系列品Product series 為因應(yīng)產(chǎn)品市場（或客戶）系列多樣化、市場需求快速變化或策略性產(chǎn)品之要求等問題之考慮，對各項產(chǎn)品之設(shè)計開發(fā)，并非全新架構(gòu)之設(shè)計，僅對現(xiàn)有產(chǎn)品功能、結(jié)構(gòu)或外觀形式作部份變化而進行之產(chǎn)品設(shè)計開發(fā)，則依5.1.1項進行產(chǎn)品企畫后，其后續(xù)各階段作業(yè)項目可視產(chǎn)品特性，以彈性方式進行。In order to meet the requirements of product market (or customer) series diversity, market demand rapid

42、 change or strategic products etc, the design and development of every product are not the design of new structure but the product design and development changing partially the existing product function, structure or appearance, which shall be disposed flexibly according to product feature on every

43、stage following after the product planning in . 5.3 設(shè)計變更Design change5.3.1產(chǎn)品設(shè)計開發(fā)作業(yè)進行中，因市場異動、客戶要求等因素，對產(chǎn)品設(shè)計、材料規(guī)格等有變更建議，以致需對產(chǎn)品規(guī)格作適當(dāng)修改，產(chǎn)品規(guī)格則進行設(shè)計變更作業(yè)In the case where product design and development need to be changed in design or materials specification etc due to market variation, customer requirement e

44、tc and thus product specifications shall be changed properly, then the product specifications can have design change. 5.3.2 設(shè)計確認(rèn)階段（含）前：Before (on) design confirmation stage: 5.3.2.1業(yè)務(wù)擔(dān)當(dāng)開立工程變更申請單（E C R），由項目負(fù)責(zé)人針對產(chǎn)品規(guī)格變更事項進行檢討，經(jīng)副總（含）以上主管裁示接受要求與否，裁示不同意則取消申請，依原計劃進行。The business personnel shall establish E

45、CR; the PM shall analyze and review product specifications change; the deputy general manager (inclusive) or above shall determine to accept or not; if the change is not approved, the application shall be cancelled and the original plan shall continue. 5.3.2.2工程變更申請單（E C R）經(jīng)核準(zhǔn)后，項目小組依產(chǎn)品規(guī)格變更幅度及實際需求，得以

46、設(shè)計規(guī)劃階段、產(chǎn)品設(shè)計階段或產(chǎn)品試作階段為起點，重新進行產(chǎn)品之設(shè)計開發(fā)，并適時修正開發(fā)計劃時程表及更新產(chǎn)品規(guī)格書。After the ECR is approved, the project team shall, according to product specifications change extent and actual demand and taking the design planning stage, product design stage or product trail production stage as starting point, conduct the

47、product design and development a second time and correct the development plan schedule and update Product Specifications in proper time. 5.3.2.3研發(fā)工程師針對產(chǎn)品規(guī)格變更之內(nèi)容、方式，直接進行相關(guān)文件數(shù)據(jù)作業(yè)修正。The R&D engineer shall correct the related documents and data directly as per product specifications change content a

48、nd mode. 5.3.3產(chǎn)品量試階段（含）后之產(chǎn)品規(guī)格變更，則依工程變更管理程序行之。 The product specifications change after product batch run stage (inclusive) shall be conducted as Engineering Change Management Procedures. 5.4相關(guān)模具須依模具管理程序進行模具承認(rèn)驗收作業(yè)。 The related dies shall have die acceptance inspection as per Die Management Procedures.

49、 5.5新零件物料須依零件樣品承認(rèn)作業(yè)規(guī)范進行零件樣品承認(rèn)作業(yè)。New part materials shall have part sample acceptance inspection as Part Sample Acceptance Inspection Regulations. 5.6本程序在設(shè)計確認(rèn)階段（含）前之各項技術(shù)資料均不對內(nèi)發(fā)行，產(chǎn)品量試、量產(chǎn)階段之各項技術(shù)數(shù)據(jù)與文件發(fā)行則依據(jù)工程技術(shù)資料管理規(guī)定行之。The technical data before or on the design confirmation stage herein will not be distri