flange flux cored arc wire welded塔筒法蘭藥芯電弧焊

GAMESAPART代碼：GPR52002- 版本 Pg.1of頁碼：1/ 批準(zhǔn)流程 ationPDTD-PDTD-Prepared: TOWERFLANGEFLUXCOREDARCWIREWELDEDApproved:Thepresent,itscontent,itsannexesand/oramendments(the“”)hasbeendrawnupbyGAMESACORPORACIóN OLóGICA,S.A.(“Gamesa”)forinformationpurposesonly,andcontainsprivateandinformationregardingGamesaanditssubsidiaries(the“”),directedexclusivelytoitsaddressee.Thereforeitmustnotbedisclosed,publishedordistributed,partiallyortotally,withoutthepriorwrittenconsentofGamesa,andinanycaseexpresslyindicatingthefactthatGamesaistheownerofalltheinlectualproperty.Allthecontentofthe ,whetheritistexts,images,brands,trademarks,combinationofcoloursoranyotherelement,itsstructureanddesign,theselectionandwayofpresentingtheinformation,areprotectedbyinlectualandindustrialpropertyrightsownedbyGamesa,thattheaddresseeof mustrespect.Inparticular(notwithstandingthegeneralityobligation),theaddresseeshallnotreproduce(exceptforprivateuse),copy,transform,distributeorpublishtoanyotherthirdparty,anyoftheinformation,totallyorpartially.本文件及其內(nèi)容、附件和/或修訂版（本“文件”）由GAMESACORPORACIóN OLóGICA,S.A.（“”）公司編寫，參考之用，其中包含關(guān)于公司及其附屬公司（本“公司”）的私人和信息，由收件人親啟。因此，公司的事先同意，不得披露、，或分發(fā)部分或全部內(nèi)容，在任何情況下都要明確表明是所有相關(guān)知識的所有者。本文件的所有內(nèi)容，無論是文字、、品牌、商標(biāo)、顏色組合或任何其他元素、結(jié)構(gòu)和設(shè)計(jì)及選擇和呈現(xiàn)信息的方式，都受知識和工業(yè)的保護(hù)，本文件的收件人必須加以尊重。特別注意的是（盡管屬于一般義務(wù)），收件人（私人使用除外）、拷貝、、分發(fā)或發(fā)布或全部信息給任何其他第INTRODUCTION.......................................... 簡 Scope........................................................... 范 DEFINITIONANDACRONYMS.................. REFERENCES............................................. 參考文 Normativereferences................................... 參考標(biāo) GENERALREQUIREMENTS...................... 一般要 Qualification................................................. 認(rèn) QualifiedProducts,Productchanges,and

Batch............................................................ 批 Traceability................................................... 可追溯 Hazardousconstituents............................... 有害成 WrittenCommunication................................ 交 COMPONENTAPPROVALPACKAGE(CAP)

部 BaseMaterialreport..................................... WeldingProcessReport.............................. Dimensional&GeometricalInspection INSPECTIONREQUIREMENTS:SERIAL

Manufacturingprocessreport...................... dimensional&Geometricalinspection

OtherRequirements..................................... 其他要 DELIVERY................................................... 交 Identification&Ship.............................. 標(biāo)識與.........................................................Annexes....................................................... 附 AnnexI:ReferenceTowerFlanges............. 附錄I：參考塔筒法 AnnexII:FoundationBaseReference AnnexIII:Pattern&EmbeddedReferenceFlangesForAnchoringGroundSystems

附錄II：基礎(chǔ)參考法 附錄III：錨定系泊系統(tǒng)用形式與嵌入式法蘭GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRERECORDOF

cestoChapters2,4and7havebeenReductionratioingotcasthavebeenchangeto4:1insection

5itemsarerequiredforCAPapprovalinsectionTable6.1.1havebeenCausesforanewCAParefixedinsectionFinalmaterialaccordingtoEN10204-3.1isrequiredinsectionItisfixedthecriteriaforselectingthereferenceflangesinAnnexAnnexIIhasbeenIthavebeenaddedreferencesforspecificrsinsectionReductionratiohasbeenexpandedtoincludelaminationratioinsection,Controlunitsintable6.1.1havebeenReferenceflangeshavebeenupdatedinAnnexI&NewUnitdenominationhasbeenupdatedintheGAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREPattern&embeddedflangeslistforanchoringgroundsystemshavebeenaddedinAnnexIII 簡 ThisspecificationdescribesationtobegivenbytherofflangesmadebyBendingandFluxCoredarcWelded(FCAW).Duringmanufacturingprocess,approvalationshallbegiveninaCAP(ComponentApprovalIntheAnnexes,areshownflangesselectedas“ReferenceFlange”forcarryingoutthehomologationprocessofthedifferentsetofflanges.CAPwillbeapartofthePPAPationthatisrequiredbyGamesainthehomologationprocessofeachpartnumber.OnceFirstArticleApprovalhasbeencompleted,bymeansofCAPprocess,thenreducedinspectionlevelshallbeapplied(lessationshallberequired),providedmanufacturingprocessiswithinitslimits.

講述了通過折彎和藥芯電弧焊（FCAW）制造的法蘭的供應(yīng)商提供的文件。制造過程中，批準(zhǔn)文件應(yīng)在CAP（部件批準(zhǔn)包）內(nèi)提供。。CAP將成為PPAP文件的組成部分，在每個零件的認(rèn)證過程中要求提供PPAP文件。首件認(rèn)證完成后，然后通過CAP過程減低檢驗(yàn)等級需要文件的數(shù)量減少），條件是制造過程處于其限值范圍內(nèi)。DEFINITIONAND CAP:ComponentApproval CAP:FCAW:Fluxcoredarcwelded=arcbutt- FCAW:=GCT:GamesaCorporation GCT:技術(shù)公HAZ:Heataffected HAZ:HV:Vickers HV:IMS:IndividualMaterialSpecification IMS:單個材料規(guī)范PPAP:ProductionPartApprovalProcess PPAP:生產(chǎn)零件批準(zhǔn)流程PQR:ProcessQualificationReport PQR:工藝認(rèn)證報(bào)告SQA:rQuality SQA:供應(yīng)商質(zhì)UT:Ultrasonic UT:WPS:WeldingProcess WPS: NORMATIVE Thefollowingsareinvokedaspartofthisspecificationandmustbefulfilledtotheextentdefined.Unlessspecificallyover-ruledbytheinclusionofadate,oranissueletterorcode,the

下列文件被作為的一部分，在規(guī)定的程度下，必須予以滿足。除非明確說明了日期或版本字符或代碼，版本適用。GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRElatestissueshallalwaysForgingprocessUltrasonicinspectionoftowersectionUltrasonicinspectionsofrolledENQualificationtestofwelders.Fusionwelding.EN1043-Destructivetestsonweldsinmetallicmaterials-Hardnesstesting-Part1:HardnesstestonarcweldedENWeldingnel.ApprovaltestingofweldingoperatorsforfusionweldingandweldsettersforfullymechanizedandautomaticweldingofmetallicmaterialsTensiletestingofmetallicmaterials.MethodoftestatambientHotrolledproductsofstructuralsteels.Part1:TechnicaldeliveryHotrolledproductsofstructuralsteels.Part2:Technicaldeliveryconditionsfornon-alloystructuralHotrolledproductsofstructuralsteels.Part3:Technicaldeliveryconditionsfornormalized/normalizedrolledwieldablefinegrainstructuralsteelsENSteelproductswithimproveddeformationpropertiesperpendiculartothesurfaceoftheproduct-Technicaldelivery–ENMetallicproducts.TypesofinspectionASTMStandardTestMethodforBrinellHardnessofMetallicASTMDeterminingtheinclusioncontentofASTMStandardTestMethodsforDeterminingAverageGrainASTMMethodofMacroetchTestingsteelBars,Billets,BloomsandASTMStandardPracticeforMicroetchingMetalsandISOMetallicmaterials-Charpypendulumimpacttest--Part1:TestISODestructiveTestsonWeldsinMetallicMaterials-TransverseTensileISOSteel-Determinationofcontentofnon-metallicinclusions--MicrographicmethodusingstandardGAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREISODestructivetestsonweldsinmetallicmaterials.BendISODestructivetestsonweldsinmetallicmaterials.LongitudinaltensiletestonweldmetalinfusionweldedISODestructivetestsonweldsinmetallicmaterials.Impacttests.Testspecimenlocation,notchorientationandISOSpecificationandApprovalofWeldingProceduresforMetallicSpecificationandqualificationofweldingproceduresformetallicmaterials--Weldingproceduretest--Part1:ArcandgasweldingofsteelsandarcweldingofnickelandnickelalloysISONon-destructiveexaminationoffusionwelds.Penetranttestingofwelds.AcceptanceGENERAL Themanufacturingrequirementstobefulfilledbyanytowerflangefluxcorearcwirewelded,toobtainGamesafullapproval,shallbeaccordingtoGPS81001(ifapplies)Thematerialcoveredbythisspecificationshallbeaproductwhichhasbeentestedandcomplywiththecharacteristicsspecifiedherein. CHANGES,ANDREQUALIFICATIONNodeviationfromapprovedmethodofmanufactureispermittedwithoutpriorwrittenapprovalfromGamesaMaterialsTechnology.Anychange,madebythemanufacturer,mustbenotifiedtoGamesaMaterialsTechnologytodecideifthischangeiscauseforrequalification.Achangeisdefinedas,(butnotlimitedto):changesinmaterialspecificationormanufacturingprocess,rawmaterialsourceorr,productand/ormanufacturinglocation.

所有塔筒法蘭藥芯電弧焊所要滿足的生產(chǎn)要求必須得到的全部批準(zhǔn)，并應(yīng)依照GP801（如適用）包含的材料應(yīng)為經(jīng)過測試的產(chǎn)品，并滿足文內(nèi)規(guī)定的特性。如未獲得材料與工藝部門的，不得與批準(zhǔn)的制造方法存在偏差。制造商如進(jìn)行任何改動，可能需要進(jìn)行重新認(rèn)證。改動定義為（但不局限于）：材料規(guī)格或制造工藝改變，源材料源或供應(yīng)商改變產(chǎn)品和／或制造地址。 Batchisdefinedasthefinalproductfollowingthesamemanufacturingprocess.Sameheatandheattreatment(ifapplies)

EachindividualproductshallbetraceabletotherawmaterialssourceatallstagesofmanufacturingandMaterialforre-testingandspecimenstestedinCAPmustbestoredfor2years.ComponentApprovalandSerialproductionsmustbekeptfor20

每個產(chǎn)品都應(yīng)可在生產(chǎn)和交付的任何階段追溯至源材料來源。CAP內(nèi)的重新測試材料與測試樣本必須保存2年。部件與批量生產(chǎn)文件必須保存20年。HAZARDOUS Not GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREWRITTEN AllcommunicationinregardtothisspecificationwhichcouldimpactanexistingpurchaseordershallbedirectedthroughGamesaPurchasingDepartment.Communicationsregardingtechnicalinterpretationofthisspecification,alternativeproposals,revision,specialprocessapprovalorwherespecificallywillberequired,bythisspecification,duringthedevelopmentphasebeforehomologation;shallbedirectedtoGamesaMaterialsDuringtheserialphase,allcommunicationsshallbedirectedtoSQADepartment. (CAP)REQUIREMENTSCAPistheminimumrequirementsthatshouldbefulfillingbyeachpartnumbertobehomologated.TheserequirementsarequotedinthisparagraphandapplytoallflangesincludedinthehomologationRequirementsforCAPapprovalare5itemsbypartTestsmustbecarriedoutinrealflangeforthereferenceflanges(SeeAnnexes),accordingto5.1&5.2,paragraphs(basematerial;flange-flangeandflange-sjoints)andinthehomologationoftherestoftheflanges,thetestsmustbecarriedoutintestcouponsforeachreferenceinbasematerialandflange-flangejoint.Flanger,mustbeapprovedbyGCTQualityDepartmentpriortothedeliveryofpartsforserialproduction.Thepartsshallcomplyasaminimumwiththequalityrequirementsspecifiedherein.Irrespectiveoftherequirementsofthepresentspecification,thedmaterialshallbeofanydefectsthatmightcauseproblemduringmanufacturingordecreasethedesignperformance. rshallkeepthetraceabilitybetweenthedmaterial,themanufacturingparametersthequalityrecordsfortheperiodspecifiedbyGCTQualityDepartment.TheserecordsshallbeavailabletoGamesaifrequired.Incaseofrawmaterial(source,format,a.s.o)ormanufacturingparametersorheattreatmentparameters(ifapplies)werechanged,anewcompleteCAPwillberequired.FluxCoredArcWeldedflangeCAPmustcontainthefollowingreports:

可能對現(xiàn)有訂單產(chǎn)生影響的有關(guān)的任何交流應(yīng)直接通過采購部門進(jìn)行。在批準(zhǔn)之前及開發(fā)階段，規(guī)范技術(shù)說明、替代提案、修訂、特殊工藝批準(zhǔn)或需要的其他活動的相關(guān)交流應(yīng)直接通過歌美颯材料與工藝部門。CAP是待認(rèn)證的每個零件應(yīng)滿足的最低要求。這些要。CAP5試驗(yàn)必須采用參考法蘭對應(yīng)的實(shí)際法蘭進(jìn)行（參見附錄），遵照.1與.2段（基材；法蘭-法蘭與法蘭-殼體接頭），在法蘭試驗(yàn)的認(rèn)證過程中，試驗(yàn)必須在各個基材與法蘭-法蘭接頭的參考試件內(nèi)進(jìn)行。法蘭供應(yīng)商在交付用于批量生產(chǎn)的零件前，必須獲得GCT質(zhì)量部門的批準(zhǔn)。零件最少應(yīng)滿足文中所述的與的要求無關(guān)，提供的材料應(yīng)不包含可能在制供應(yīng)商應(yīng)保留所提供材料的可追溯性、制造參數(shù)及質(zhì)量記錄，保存時間由GCT質(zhì)量部門規(guī)定?？呻S時查看這些記錄。如果原材料（來源、形式等）或制造參數(shù)或熱處理參數(shù)（如適用）發(fā)生了變化，需要新的完整CP。藥芯電弧焊法蘭CAPBASEMATERIAL Steel GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRESteelmeltingprocedurewillbeelectricarcfurnaceoroxygenconverter,ladlerefined,finegrainpracticesanddeoxidedwithaluminium.Steelshallbeprotectedfromreoxidationduringallcastingorteemingoperations.Meltingprocedurewillbecertifiedincludinggeneralaspectsofthemanufacturingandinspectionprocessaswellasatestaccordingtothissectionwillbesubmitted.SlabandteformatsarenotallowedtouseasrawmaterialforthemanufacturingofGamesatowerDifferentsources(steelmakers)andformats(ingot/continuouscasting)ofrawmaterialshouldbeconsideredasdifferentrawmaterials.Inthiscase,approvalcriteriaandreferenceitemsmustbefixedbyMaterialsTechnology.Thehomologationofitemsmanufacturedwiththesameformatofrawmaterialandfromthesamesteelmaker,willapprovetheproductionwiththerawmaterialsizeusedinthehomologationprocessandanylowerrawmaterialsizesfromthesamesteelSteelmakermustbeattachedinCAPationaswellasmassproductionation,anditmustincludethenameofsteelmaker,castingroute(ingot/cc),steelmeltingprocedureandallstatedvaluesoftherequiredexaminations.Thershallpermitaccesstothesteelmaker,rawmaterialsource,aswellasintermediateoperationsperformedonthematerial,toGamesaonrequest.Italsoneedstoconfirmthatthisstandardwasmetcompley.RawmaterialmustmeetformalisticrequirementsofEN

熔鋼程序包括電弧爐或吹氧轉(zhuǎn)爐、鋼包精煉、細(xì)晶粒實(shí)踐及鋁脫氧等工藝。鋼材應(yīng)在所有鑄造或淬火階段防止出現(xiàn)重新氧化。熔化程序應(yīng)得到認(rèn)證，包括制造與檢驗(yàn)程序的各個方面，并應(yīng)提交符合本章節(jié)的。。原材料的不同來源（制鋼廠）和形式（錠/連續(xù)鑄造）應(yīng)視為不同的原材料。這種情況下，必須才有材料技術(shù)公司確定驗(yàn)收標(biāo)準(zhǔn)和參考元件。采用相同形式的原材料和來自同一制鋼廠的制造元件認(rèn)證將允許使用認(rèn)證過程中采用的原材料及來自同一制鋼廠的較小尺寸的原材料進(jìn)行生產(chǎn)。制鋼廠必須附帶在AP文件及批量生產(chǎn)文件內(nèi)，必須包含制鋼廠名稱、鑄造路線（錠/cc）、熔鋼程序及所需檢驗(yàn)的所有聲稱值。請求時，供應(yīng)商應(yīng)允許接觸制鋼廠、原材料來源以及對材料進(jìn)行的中間操作。還應(yīng)確保充分遵循了本標(biāo)準(zhǔn)。原材料必須滿足EN100-.1的形式要求。Chemical FlangesmaterialisshownineachflangedrawinganditwillbemanufacturedaccordingtoEN10025.OxygenandHydrogenmustbereportedonladlePhosphorusandSulphurcontentrequirementsforthisapplicationshallbethosestatedinEN10025.umcontents(onproduct)areasfollows:

法蘭材料列于每張法蘭圖紙內(nèi)，將依照EN10025進(jìn)磷與硫含量要求必須遵照EN10025的規(guī)定。最大含P=0,025% P=0,025%S=0,020% S=0,020%Inrelationtomaterialweldability,itwillbebasedonCarbonEquivalent(CEV),asperthefollowing

與材料的可焊接性相關(guān)，基于碳當(dāng)量（CEV），遵從下列表達(dá)式：C.E.CMnCrMoVNi C.E.CMnCrMoVNi GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRECElimitasper CEChemicalysisshallbeedfromtheoriginalsteelmaker.Irrespectiveofit,Gamesahastherightofcarryouttestinrealproduct,previouslytogivetheconformity.TolerancesforysisonproductshallbethosestatedinEN10025

應(yīng)記錄原制鋼廠的化學(xué)分析。與此無關(guān)，有權(quán)對實(shí)際產(chǎn)品進(jìn)行試驗(yàn)，確定合規(guī)性。產(chǎn)品的分析公差應(yīng)遵照EN005的規(guī)定Formingprocess Manufacturerwillassurethattheformingprocesses,previoustowelding,willnotaffectfinalitemmechanicalproperties.

制造商將確保成型工藝在焊接前不會影響最終產(chǎn)品的機(jī)械屬性。Reduction Thereductionofareaisthetotalreductionirrespectiveofthemethod.

Forgingsfromingotcastmaterialatleast 錠鑄造材料的鍛造比至少為Forcontinuouscastmaterial,theminimumreductionis5:1Thispointwillhavetobereflectedintheinspectionandtests.Forgingprocesstypeandreductionstepsshallassureholeandvoidclosureandproperfibberflowpattern.ForgingsequenceandreductionprocessmethodologycalculationmustbeavailableaspartofCAPation.

對于連續(xù)鑄造材料，最低壓縮比為該點(diǎn)必須反映在檢驗(yàn)與試驗(yàn)內(nèi)。鍛造工藝類型與壓縮步驟應(yīng)確?？着c空洞閉合及正確的纖維流型。鍛造順序與壓縮工藝方法計(jì)算必須在CAP。 Laminationratioandnormalizingprocessshallguaranteeanadequatere-crystallization.Thislaminationratiowillhavetobereflectedintheinspectionandtest.

分層比與正藝應(yīng)確保充分的重新結(jié)晶化。該分層比必須反映在檢驗(yàn)與實(shí)驗(yàn)報(bào)告內(nèi)。DestructiveTesting Adestructivetestingreport,coveringfollowingissues,shallbegenerated.

Metallographic Onemicrograph,x100shallbeextractedinlongitudinaldirection.Structuremustconsistonferrite/perlite.Apictureofthismicrostructureshouldbeattachedinthereport.

應(yīng)在縱向生成一個顯微照相x100。結(jié)構(gòu)必須包含鐵素體/珍珠巖。本微型結(jié)構(gòu)的必須附帶在內(nèi)。Etchantformicrostructure Standard:ASTME 標(biāo)準(zhǔn)：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微蝕制劑：5%HNO3–95%Non-metallicinclusions 非金屬含量試CleannessshallbeevaluatedinaccordancewithISO4967-MethodAoroptionallyASTME45-

清潔度應(yīng)依照ISO4967–方法A或ASTME45-方法 MethodD.umnon-metallicinclusioncontentevaluatedonbasematerialshallcomplywiththefollowingtable:

TableumNon-metallicinclusionTypeATypeBTypeCTypeD21212121Grainsize GrainsizeshallbeevaluatedinbasematerialatdeliverystateinaccordancewithASTME112andshallcomplywithlimitationofN6,beinghomogeneousinformandsize.

應(yīng)依照ASTME112，對交付狀態(tài)的基礎(chǔ)材料進(jìn)行晶粒評估，結(jié)果應(yīng)滿足N6的限值，且形式與尺寸均Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,showedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

機(jī)械特性應(yīng)滿足不同參考標(biāo)準(zhǔn)內(nèi)對于最終加工法蘭的標(biāo)稱厚度的規(guī)定值（示于下文）。塔筒法蘭的標(biāo)稱厚度將視為所有套筒法蘭的最終加工(O-I)/2LongitudinalTensile LongitudinaltensiletestshallbecarriedoutaccordingtoEN10002-1,beforeandaftercoldrollforming(ifitisused)inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).ValuesshallbeinaccordancewithEN10025.Once,theprevioustestshavebeenpassedineachr,thetensiletests(fortherestofthehomologationprocesses)areperformedinbasemetaltakenthespecimensaccordingtoEN10025.TestresultsmustbefulfilledtheEN10025requirementsforthenominalthicknessofthefinalmachinedflange.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlytensiletestaccordingtoEN10025isneededinCAP

應(yīng)在冷軋成型（如采用）（環(huán)的外表面）EN10002-1EN10025。先前的試驗(yàn)已在各個供應(yīng)商處通過，拉力試驗(yàn)（認(rèn)證過程的其余部分）在依照105提取的基礎(chǔ)材料樣本內(nèi)完成。試驗(yàn)結(jié)果必須滿足E105對于最終加工法蘭的標(biāo)稱厚度的要求。備注2：如果法蘭焊接后進(jìn)行了正火，CAPThroughthicknesstensile 1set(3specimens)ofthroughthicknesstensiletestmustbetestedaccordingtoEN10164.Testresults

必須依照EN101641組（3個樣品）全厚度拉力試驗(yàn)。試驗(yàn)結(jié)果必須符合Z35。GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREmustcomplywithImpact 1set(3longitudinalV-notchtestspecimens)shallbetestedinaccordancewithISO148,afterbending.Longitudinalspecimensshallbeobtainedfromtheexteriorandinteriorsurfaceofthering.27Jvalue,testedat–50oCisrequiredincaseofS355NLqualitygrade.Specimensshallbeobtainedatapproximay2mmbelowfinalsurface(surfaceaftermachiningmaterialallowances)Once,theimpacttestsinexteriorandinteriorsurfaceofthering,havebeenpassedineachr,theimpacttests(fortherestofhomologationprocesses)areperformedinthebasemetal,takenthespecimensaccordingtoEN10025(approximay2mmbelowfinalsurface.Finalsurfacemustbeconsideredasthesurfaceaftermachiningmaterialallowances).ImpacttestmustbecarriedoutaccordingtotemperaturerequiredinEN10025.S355NLqualitygrademustbetestedat-50oC.Note1:Inserialproduction,samplesshallbetakenaccordingtoEN10025Note2:Ifnormalizingisperformedafterweldingoftheflanges,onlyoneset(3specimens),2mmbelowoutsidefinalsurfaceisneededinCAP

折彎后，必須依照IO48進(jìn)行1組（3個縱向V形缺口試驗(yàn)樣品）試驗(yàn)?？v向樣品應(yīng)從環(huán)的外表面和內(nèi)表面獲得。對于S55L品質(zhì)等級，在5oC試驗(yàn)溫度下，應(yīng)獲得27J的值。樣品應(yīng)在最終表面（機(jī)加工材料裕量后的表面）下方約2mm處獲得。之前，環(huán)的外側(cè)及內(nèi)側(cè)表面的沖擊試驗(yàn)已在各供應(yīng)商處通過，沖擊試驗(yàn)（對應(yīng)認(rèn)證過程的其余部分）照E1025提取的基礎(chǔ)材料樣本內(nèi)完成。最終表面必須視為機(jī)加工材料裕量之后的表面。沖擊試驗(yàn)必須在E1025要求的溫度下進(jìn)行。S55NL質(zhì)量等級必須在-50oC下進(jìn)行試驗(yàn)。個樣品），最終表面外側(cè)2mm處進(jìn)行試驗(yàn)Hardness .Brinellhardnesstestmustbecarriedout,inaccordancewithASTME10,beforeandaftercoldrollforming(ifitisused),inregionswithtensile(exteriorsurfaceofthering)andcompressivestresses(interiorsurfaceofthering).Once,thehardnesstests,intensileandcompressivestressesregions,havebeendoneineachr,thehardnesstests(fortherestofhomologationprocesses)shouldbeperformed,accordingtoASTME10,inapointoftheflange.Valuesoutside133-190BrinellunitsrangewouldenableGamesatorejecttheprocess.

應(yīng)在冷軋成型（）之前和之后，在具有拉力（環(huán)的外表面）及壓縮壓力的區(qū)域，依照ASTM之前，拉力及壓縮應(yīng)力區(qū)域的硬度試驗(yàn)已在各供應(yīng)商處完成，硬度試驗(yàn)（對應(yīng)認(rèn)證過程的其余部分）應(yīng)依照ASTM10在法蘭的某點(diǎn)完成。如果值超過133-190布氏單位，將認(rèn)為工藝不Macrograph .宏觀試OneMacrographshallbeextractedfromcompletebasematerialtransversalcrosssectionaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,non-metallicinclusions.

應(yīng)依照ASTME381，從整個基礎(chǔ)材料橫向截面提取一張宏觀。樹突、分層、非金屬雜質(zhì)屬于不合格。Etchantfor Standard:ASTME 標(biāo)準(zhǔn)：ASTMETestTemperature:70–80 試驗(yàn)溫度：70–80Macro-etchingreagent:HCl 宏觀蝕刻劑：HClArea:Transversecross GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRENonDestructive Visual Rawmaterialshallbeofsurfacedefectssuchascracks,laps,seamsandanyotherdefectthatcouldaffectthequalityofthepart.

原材料應(yīng)無裂紋、、縫隙及其他可能影響零件質(zhì)UltrasonicTesting .Ultrasonictestshallbeperformedonthe100%oftheoriginaltesofoxycuttingsectors,accordingtoGPS92002,acceptancecriteriaS2/E2.Incaseofusingbars,basemetalshallbeinspectedaccordingtoGPS92004grade4classE/e

應(yīng)依照GPS92002100%進(jìn)行超聲檢驗(yàn)，驗(yàn)收標(biāo)準(zhǔn)S2/E2。GPS920044E/e類對基礎(chǔ)HeatTreatment Manufacturerwillthenormalizingheattreatmentandthecontrolledcoolingprocess(ifapplies).ationforeachHTbatchmustincludeagraphandthenecessarytraceabilityofthe

WELDINGPROCESS WeldingProcess AlltheweldingbeadsshallbeperformedbyWeldingProcessSpecification(WPS)accordingtoISO15609,supportedbycorrespondingProcessQualificationReports(PQR)accordingtoISO15614-1.ThisWPS/PQRshallbedirectedtoGamesaMaterialsTechnology.Welders/OperatorsshallbequalifiedaccordingtoEN287/EN1418.RepairweldingshallbeallowedwithpriorproposaltoGamesaMaterialsTechnologybymeansofanapprovedweldingprocedureaccordingtoISO15609/ISO15614-1byweldersqualifiedaccordingtoEN287/EN1418.Gamesacoulddecideifnewweldingprocedurequalificationtestsarerequired.FillermaterialshallmeetformalisticrequirementsofEN10204-2.2.

所有的焊珠應(yīng)依照ISO15609（WPS）ISO15614-1的相應(yīng)工藝認(rèn)證報(bào)告（PQR）提供支持。該WPS/PQR應(yīng)提交歌焊工/操作員應(yīng)依照EN287/EN1418通過認(rèn)證。如果事先向材料技術(shù)公司提出，并采用符合ISO15609ISO15614-1的焊接程序，并由符合EN287/EN1418的合格焊工進(jìn)行作業(yè)，允許進(jìn)行補(bǔ)焊EN10204-2.2的形式要求。DestructiveTesting Thehomologationprocessoffluxcoredweldedtowerflangesincludesthefollowingtests:

Testsonflange-flange Testsonflange- s Testsrequiredforvalidation Flange-flange 法蘭-Metallographic Micrographicspecimens(x100)forevaluating GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIREgrainstructureandgrainsizeofcharacteristicspartsoftheweldmustbetakenfromtheweldmetalandtheheat-affectedzoneofbothtypesofwelds(flange-flangeandflange-sjoint).

須從兩類焊縫（法蘭-法蘭與法蘭-外殼接頭）金屬及熱影響區(qū)提取。Etchantfor Standard:ASTME 標(biāo)準(zhǔn)：ASTMETestTemperature:Room Microetchingreagent:5%HNO3–95%

微型蝕刻劑：5%HNO3–95%Macrograph 宏觀分OnetransversemacrographshallbetakenfromtheweldedjointaccordingtoASTME381.Itwillnotbeaccepteddefectssuchasdendrites,segregations,nonmetallicinclusions.

應(yīng)依照ASTME381，從整個基礎(chǔ)材料橫向截面提取一張宏觀。樹突、分層、非金屬雜質(zhì)屬于不合格。Etchantfor Standard:ASTME 標(biāo)準(zhǔn)：ASTMETestTemperature:70–80 試驗(yàn)溫度：70–80Macroetchingreagent:HCl 宏觀蝕刻劑：HClArea:Transversecross Mechanical Mechanicalpropertiesshallcomplywiththevaluesgiveninthedifferentreferencestandards,quotedinthefollowingparagraphs,forthenominalthicknessofthefinalmachinedflange.Nominalthickness,inthetowerflanges,willbeconsideredastheheightofthefinalmachinedflangeforalltowerflangesapartfromthetoptowerflangesthatwillbeconsideredas(OD-ID)/2

塔筒法蘭的標(biāo)稱厚度將視為所有套筒法蘭的最終加工(O-I)/2TransversalTensile 2transversetensiletestsshallbecarriedoutinaccordancewithISO4136.Multiplespecimensshallbeusedinordertocoverthefullcrosssection.Eachsetrepresentsasingletest.TestsresultshavetocomplywithEN10025values.Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,multiplespecimenswillnotberequired.Inthesecases,twospecimensshallbetakenaccordingtoEN10025location.

應(yīng)依照IO16進(jìn)行2次橫向拉力試驗(yàn)。為了覆蓋整個橫截面，應(yīng)使用多個樣品。每組代表一次試驗(yàn)。試驗(yàn)結(jié)果應(yīng)符合EN025的值。應(yīng)依照IO16進(jìn)行2次橫向拉力試驗(yàn)。為了覆蓋整個橫截面，應(yīng)使用多個樣品。每組代表一次試驗(yàn)。試驗(yàn)結(jié)果應(yīng)符合EN025的值。Throughthicknesstensile 全厚度拉力試1set(3specimens)ofthroughthicknesstensiletestshallbetakenincludingfillermetal-HAZ-basemetalaccordingtoEN10164.TestresultsmustcomplywithZ35.

EN101641組（3個樣品）全厚度拉力試驗(yàn)。試驗(yàn)結(jié)果必須符合Z35。Roundtensile 圓周拉力試1Roundtensiletestshouldbetakeninalllengthwisefromtheweldmetal(faceandroot)accordingto

應(yīng)依照ISO5178，從焊接金屬（表面與根部）的全長進(jìn)行1次圓周拉力試驗(yàn)。需要基礎(chǔ)金屬屬性。GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRE5178.BasemetalpropertiesareImpact setofnotchedbarimpacttests(3specimens)shallbecarriedoutaccordingtoISO9016.CharpyV-notchspecimens,withthenotchperpendiculartotheweldbead,mustbetakenfromthecentreoftheweld(VWT,3specimens)andfromtheHAZ(VHT,3specimens).Thenotchedbarimpacttestspecimensshallbetakenfrombothsides:Face:2mmbelowfinalsurface(surfaceaftermachiningtheflange)

應(yīng)依照ISO9016，進(jìn)行1組缺口棒材沖擊試驗(yàn)（3個樣品）。必須從焊縫中心（VWT，3個樣品）及（VHT，3個樣品）提取缺口與焊珠垂直的V形表面：最終表面下方2mm處（法蘭 Anadditional3notchedbarimpacttestspecimens,ofeachtype,shallbetakenfromthesameareasinthemiddleofthetethickness.Thedimension“a”(ISO9016)shallbesuchthatthepointofintersectionofthecentrelineofthespecimenandthemiddleofthenotchliesinthecoarse-grainedareaoftheheataffectedzone.IncasedeS355NLqualitygrade,requiredvalueis27J,testedat-50oC(minus50℃).Note1:Inmassproduction,specimensshallbetakenaccordingtoEN10025location

應(yīng)從板材厚度中間的相同區(qū)域提取各種類型的另外尺寸“a”（ISO9016）應(yīng)使樣品中線與缺口中部的交叉點(diǎn)對于S355NL27J，在-50℃下進(jìn)Bend 4sidebendtestsshallbedoneinaccordancewithISO5173.Multipleside-bendspecimensarerequiredinordertotesttheentireweldcrosssection.

應(yīng)依照ISO51734AcceptancecriteriaasperISO15614- 驗(yàn)收標(biāo)準(zhǔn)遵照ISO15614-Note1:IntherestoftheCAPflanges(not"referenceflanges")andmassproduction,specimensshallbetakenaccordingtoISO15614-1.

備注1:在剩余的CAP法蘭（非“參考法蘭”）Hardness Hardnesstests(VickersHV10)shallbecarriedoutinaccordancewithEN1043-1.Atleastthreerowsofindentationsshallbemade(at2mmbelowbothsurfacesandatroot),inbothbasemetals,bothheataffectedzonesandweldingbead.Acceptablevaluesmustbedemonstrated,accordingtoISO15614-1.

應(yīng)依照EN1043-1進(jìn)行硬度試驗(yàn)（VickersHV10）。3行指示（位于表面下方2mm處及根部）。必須依照ISO15614-1 .法蘭-Fortheapprovaloftheflangeweldingprocess,itwillbetestedthatthefinalpropertiesoftheflange-sjointfulfilthestipulatedrequirements(flangeHAZorweldingbead).Thisflange-sjointshallbecarriedoutaccordingtoqualifiedweldingspecificationbyGamesa,

特性是否滿足規(guī)定的要求（HAZ或焊珠）。法蘭-外殼接頭應(yīng)由依照合格的焊接規(guī)范進(jìn)行制 GAMESAPARTGAMESAPART 代碼：GPR52002- 版本 TOWERFLANGEFLUXCOREDARCWIRE tests,described paragraph,shallbealsocarriedoutbyGamesa.Notfulfillmentstandardrequirementsintheflange-stestsshallbemotiveofrejection.Toassurethis,thefollowingtestsshallbecarried

法蘭-外殼試驗(yàn)內(nèi)未滿足的標(biāo)準(zhǔn)要求將導(dǎo)致不合格。為了確保