等速驅(qū)動(dòng)軸加工工藝

MACHINE

1NAME：

VERTICAL

TWICE

SPIDLESHARDENING

MACHINETYPE：3AECCAN

HARDENIGN

BELOW

PARTS：外端萬向節(jié)Outboard

JointCV節(jié)CV

Joint內(nèi)端萬向節(jié)Inboard

JointTP節(jié)Tripot

JointDO節(jié)Double

Offset

JointCG節(jié)Cross

Grooves

Joint軸桿Axle

Bar實(shí)心軸Solid

bar空心軸Tubular

shaft+1+產(chǎn)品及工藝Product

&

process中間軸Intermediate

shaft使偏置發(fā)動(dòng)機(jī)可應(yīng)用等長度的等速萬向節(jié)半軸，以減少轉(zhuǎn)向力矩。To

allow

vehicle

with

offsettransmission

to

have

equallength

halfshaft,

help

reducethe

tendency

to

torgue

steer.與變速箱連接

Connect

withTransmission與半軸連接

Connect

withHlafshaft產(chǎn)品及工藝Product

&

process另外的方案是:長柄的內(nèi)端萬向節(jié)外套.Another

option

is:

long

shank

housing

of

IB

joint2外端萬向節(jié)（CV節(jié)）OB

Joint(CVJoint)等速，定心Constant

velocity,

fixed

center高承載能力，高工作角度High

torgue

and

large

angleoperation輪轂軸承提供預(yù)載荷

Pre-loads

wheel

bearing安裝ABS齒環(huán)。Support

ABS

Ring

installation.47.5°

Rzeppa

Joint50

° UF

Joint外環(huán)

Outer

race內(nèi)環(huán)

Inner

race保持架Cage球Ball卡環(huán)

RingABS齒環(huán)

ABS

Ring產(chǎn)品及工藝Product

&

process3racegroovetemperingend

face&ODCV外環(huán):銑溝道搓花鍵淬火、回火車端面、外圓磨內(nèi)球面磨溝道CV

outerMill

BallRoll

splineInduction&Hard

turningGrind

IDGrind探傷Crackballgrooves

detectingCV內(nèi)環(huán)：CV

innerrace車削Turning拉花鍵Broachspline滲碳淬火Carburizing磨外球面Grind

OD磨溝道Grindball

grooveCV保持架：CV

cage磨窗口Grindwindows磨外球面Grind

ODCV節(jié)總成：CV

sub-assembly三件組裝OR,IR&Cageassembly鋼球組裝Ballsassemble功能檢測Functioninspection注脂Greasing探傷

Crackdetecting探傷

Crackdetecting主要流程Main

process

flow產(chǎn)品及工藝Product

&

process滲碳淬火Carburizing磨內(nèi)球面Grind

IDABS環(huán)壓裝ABS

Ringassemble4內(nèi)端萬向節(jié)（TP節(jié)）IB

Joint(TP

Joint)低的軸向滑移力,低溫升,高壽命Low

axial

load

to

stroke,low

emperatureand

high

reliability;隔離發(fā)動(dòng)機(jī)的震動(dòng)Isolates

vehicle

engine

vibration;小的徑向尺寸Small

radial

package

for

a

given

torque;較大的角度及滑移行程能力。Large

stroke/angle

capacity.多應(yīng)用于北美洲的前驅(qū)動(dòng)手動(dòng)及自動(dòng)變速箱轎車中Joint

of

choice

in

many

North-

Americamanual

&

automatic

transmission

frontdrive

applications.23

°

Tripod

Joint滑套TP

Housing密封蓋Can三叉軸承分總成Spider-subassembly軸承架S

pider；外圈Ball；滾針Needles

；擋環(huán)Retaining

ring產(chǎn)品及工藝Product

&

process5滑套：TP

housing拉花鍵broachSpline滲碳淬火Carburizing磨外圓Grind

OD探傷Crack

detecting軸承架：Spider車削Turing

OD拉花鍵splineBroaching三叉軸承：Spider

sub-assembly三叉軸承組裝Spider

assembly滲碳淬火Carburizing磨銷軸Grindtrunnions探傷Crack

detecting主要流程Main

process

flow產(chǎn)品及工藝Product

&

process6內(nèi)端萬向節(jié)（DO節(jié)）IB

Joint(DO

Joint)小的徑向外形尺寸Small

radial

package

for

a

giventorque;小的圓周扭轉(zhuǎn)間隙Lower

rotational

lash

of

inboardjoints;大的角度滑移行程能力Large

stroke/angle

capacity;

軸向滑移力較大.

High

load

to

stroke.

多應(yīng)用于日本的前驅(qū)動(dòng)手動(dòng)變速箱轎車中.Joint

of

choice

in

many

Japanesemanual

transmission

front

driveapplications.筒形殼DO

Housing保持架DO

Cage內(nèi)環(huán)

Inner

race球Ball卡環(huán)

Ring卡環(huán)

Ring25

°Double

off

set

Joint7產(chǎn)品及工藝Product

&

process筒形殼：DOhousing搓花鍵

Roll

spline磨外圓

Grind

ODDO保持架：

DO

cage磨窗口

Grindwindows磨外球面

Grind

OD磨內(nèi)球面

Grind

IDDO內(nèi)環(huán)：

DO

innerrace車削

Turning拉花鍵

Broachspline磨外球面

Grind

OD磨溝道

Grindball

grooves探傷Crack

detecting滲碳淬火

CarburizingDO節(jié)分總成：

DO

sub-assembly分組

Classify保持架、內(nèi)環(huán)組裝

Assemble

cage

&

IR鋼球組裝

AssembleballsDO節(jié)裝配DO

joint

assemble滲碳淬火

Carburizing探傷Crack

detecting探傷Crack

detecting切槽Ring

groovecutting滲碳淬火

Carburizing主要流程Main

process

flow產(chǎn)品及工藝Product

&

process8內(nèi)端萬向節(jié)（CG節(jié)）IB

Joint

(CG

Joint)小的軸向尺寸Small

axial

package

for

a

given

torque;小的圓周扭轉(zhuǎn)間隙Lower

rotational

lash

of

inboard

joints;大的角度滑移行程能力Large

stroke/angle

capacity;較高的軸向滑移力,比DO節(jié)低High

load

to

stroke，Lower

than

DOJ.

多應(yīng)用于歐洲的前驅(qū)動(dòng)手動(dòng)變速箱及獨(dú)立懸架的后驅(qū)動(dòng)轎車中Joint

of

choice

in

many

European

manualtransmission

front

drive

applications

&independent

rear

drive

vehicles

(IRDS);CG外環(huán)CG

Outerrace保持架DO

Cage內(nèi)環(huán)

Inner

race球Ball卡環(huán)

Ring前蓋Can

front后蓋

Can

back23

°

Cross

groove

Joint9產(chǎn)品及工藝Product

&

process主要流程Main

process

flow車削

Turning銑溝道

Mill

ballgrooves銑溝道

Mill

ballgrooves淬、回火

Inducting

&tempering鉆孔Drill

holes磨溝道

Grind

ballgrooves探傷Crack

detecting拉花鍵

Broachspline滲碳淬火

Carburizing磨窗口

Grindwindows分組

Classify保持架、內(nèi)環(huán)組裝

Assemble

cage&

IR鋼球組裝

Assembleballs裝配CG外環(huán)

Assemble

CGOuter

race磨溝道

Grindball

grooves探傷Crack

detecting滲碳淬火

Carburizing探傷Crack

detectingCG節(jié)分總成：

CG

sub-assemblyCG外環(huán)：CG

outer

raceCG內(nèi)環(huán)：CG

inner

raceCG保持架：

CG

cage產(chǎn)品及工藝Product

&

process車削

Turning功能檢測Function

inspection10產(chǎn)品及工藝Product

&

process軸Axle連接兩端萬向節(jié)并傳遞扭矩.Conects

the

IB

joint

and

OB

joint,and

transmit

the

torgue.連接花鍵spline油封槽Seal

grooves減振器Damper軸頭Stub管Tube減振器Damper減小或消除特定速度和載荷狀況下的振動(dòng).Eliminates

or

reduces

the

vibrations

toan

acceptable

level

at

certain

speedsand

load

conditions.11空心軸Tubular

shaft好的扭轉(zhuǎn)及彎曲剛度.多應(yīng)用與長軸.Good

solution

for

torsional

and

bendingstiffness.Appliedin

many

long

shaft.實(shí)心軸：車削搓花鍵切槽淬、回火探傷噴塑（外協(xié)）Solid

barTurn

ODRollsplineTurngrooveInductionhardeningCrackdetectPainting空心軸：Tubular

shaft管Tube軸頭Stub車削搓花鍵淬、回火探傷磨槽摩擦焊噴塑（外協(xié)）Turn

ODRollInductionCrackGrindFrictionPaintingsplinehardeningdetectring

groovewelding產(chǎn)品及工藝Product

&

process主要流程Main

process

flow12材料，功能及性能實(shí)驗(yàn)測試Function

&

performance

test13零件及萬向節(jié)分總成

Part&

sub

assembly最大工作角度Max.

angle;軸向間隙Axial