CP標(biāo)準(zhǔn)表格模版

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

生產(chǎn)控制計劃表,,,,,,,,,,,,,,,

Prototype,,Pre-launch,,,Production,,"主要聯(lián)系人/電話

KeyContact/Phone",,,,"日期（編制）

Date(Orig.)",,,"日期（修訂）

Date(Rev.)",第1頁共頁

"控制計劃編號

ControlPlanNumber",,No.1,,,,,周淼（May,,,2016/12/7,,,,

"零件號/最新更改水平

PartNumber/LatestChangeLevel",,,,,,,核心小組：周小芬、周淼、任煥平CoreTeam：Jo、May、Rex,,,,"用戶工程批準(zhǔn)/日期

UserEngineeringApproval/Date",,,,

"零件名稱/描述

PartName/Description",,,SNA305,,,,"供方/工廠批準(zhǔn)/日期

Supplier/PlantApproval/Date",,,,"用戶質(zhì)量批準(zhǔn)/日期

UserQualityApproval/Date",,,,

"供方/廠慈溪神歐軸承廠

Supplier/PlantCXMr.Luo",,,"供方代號

SupplierCode",,,,"其它批準(zhǔn)/日期

OtherApproval/Date",,,,"其它批準(zhǔn)/日期

OtherApproval/Date",,,,

"零件/

過程編號

Part/

Process

Number","過程名稱/操作描述

ProcessName/OperationDescription",,"生產(chǎn)設(shè)備Machine.Device

Jig.Tools

ForMfg.",,"特性

Characteristics",,,,"特殊特

性分類

Special

Char.

Class","方法

Methods",,,,,"反應(yīng)計劃

ReactionPlan"

,,,,,"編號

NO.","產(chǎn)品

Product",,"過程

Process",,"產(chǎn)品/過程/規(guī)范/公差

Product/ProcessSpecification/Tolerance","評價/測量技術(shù)

EvaluationMeasurementTechnique","樣本

Sample",,"控制方法

Control

Method",

,,,,,,,,,,,,容量Size,頻率Freq.,,

10,"進(jìn)料

Rawmaterialincoming",,,,,,,"入庫

movetostorage",,"材料規(guī)格、數(shù)量

MaterialSpecificationquantity","送貨單

Billsofdilivery",1,"每批

perlot","到貨計劃

Materialplan","退回供應(yīng)商

rejecttosupplier"

20,"IQC檢查

Incominginspection",,,,1,"原材料規(guī)格

Typeofmaterial",,,,35CrMo,"供應(yīng)商材質(zhì)證明書

Materialcertificate",1,"每批

perlot","材質(zhì)證明書

Materialcertificate","退回供應(yīng)商

rejecttosupplier"

,,,,,2,"原材料尺寸

dimension",,,,3.25±0.05*94+/-0.2*C,"千分尺/游標(biāo)卡尺

Micrometer/verniercaliper","3點/卷

3points/coil","2卷/每批

2coils/lot","檢查報告

inspectionreport","退回供應(yīng)商

rejecttosupplier"

,,,,,3,"化學(xué)成分

chemicalelement",,,,"供應(yīng)商材質(zhì)證明書

Materialcertificate",,1,"每批

perlot","材質(zhì)證明書

Materialcertificate","退回供應(yīng)商

rejecttosupplier"

30,"進(jìn)原材料倉

Movetotherawmaterialwarehouse",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

40,"存放

Storage",,,,,,,"儲存

Storage",,"儲存防護(hù)及其交付作業(yè)程序W-Qp7.5.5.1-02

storageprotectionanddeliveryprocess",,,,,

50,"移至生產(chǎn)線

Movetotheproductionline",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

60-1,"沖壓生產(chǎn)

Stamping",,"P300T

",,,,,"合模高度

dieheight",,"操作指導(dǎo)書

workinstruction",,1,"頻率

frequency","自檢報告

self-inspectionreport","調(diào)整參數(shù)

adjustparameter"

60-2,PQC檢查,,,,1,"外圓

diameterO.D.",,,,φ78±0.25,"卡尺（QC）

verniercaliper(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,2,"孔徑

diameterI.D.",,,,φ3.00±0.15,"通止規(guī)（操作工）

PINgauge(operator)","1片

1pc","15分鐘

quarter","自檢報告

self-inspectionreport",

,,,,,,,,,,,"通止規(guī)（QC）

PINGAUGE(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,3,"材料厚度

materialthickness",,,,3.25±0.05,"千分尺（QC）

micrometer(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,4,"平面度

flatness",,,,,"高度儀（QC）

HG(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,5,"孔徑

diameterI.D.",,,,不大于φ31.8,"卡尺（QC）

verniercaliper(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,6,"孔徑

diameterI.D.",,,,φ6.25±0.15(4X),"通止規(guī)（操作工）

PINgauge(operator)","1片

1pc","15分鐘

quarter","'自檢報告

self-inspectionreport",

,,,,,,,,,,,"通止規(guī)（QC）

PINgauge(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

60-2,PQC檢查,,,,7,"高度

height",,,,7.5±0.3,"高度儀（QC）

HG(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,8,"外觀

appearance",,,,"零件表面無壓傷、變形、生銹、較大毛刺

nodent,distortion,rustandburr","目視（操作工）

visual(Operator)","1片

1pc","15分鐘

quarter","自檢報告

self-inspectionreport",

,,,,,,,,,,,"目視（QC）

visual(QC)","4片

4pc","每小時

hourly","檢查報告

inspectionreport",

70,"半成品包裝

Packageinsemi-product",,,,,"包裝

package",,,,"操作指導(dǎo)書

workinstrcution",,,,,

80,"移至半成品區(qū)

Movetosemi-finishedarea",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

90,"存放

Storage",,,,,,,"儲存

Storage",,"儲存防護(hù)及其交付作業(yè)程序W-Qp7.5.5.1-02

'storageprotectionanddeliveryprocess",,,,,

100,"移至生產(chǎn)線

MoveMaterialtoProductionLine",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

110-1,"車削

turning",,"數(shù)控機(jī)床

CNC",,,,,,,"操作指導(dǎo)書

workinstruction",,1,"每班

Everyshift","自檢報告

self-inspectionreport","調(diào)整參數(shù)

adjustparameter"

110-2,PQC首檢,,,,1,"位置度

position",,,,,"夾具（操作工）

Jia(operator)","3片

3pc","首檢

firstinspection","自檢報告

self-inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,,,,,,,"夾具（QC）

Jia(QC)","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,2,"材料厚度

materialthickness",,,,3.10±0.05,"千分尺（QC）

micrometer(QC)","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,3,"孔徑

diameterI.D.",,,,φ32.549±0.012,"氣動量儀（QC）

airgauge(QC)","3片

3pc","首檢

firstinspection","自檢報告

self-inspectionreport",

,,,,,,,,,,,"氣動量儀（QC）

airgauge(QC)","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,4,"位置度

position",,,,,"夾具（操作工）

Jia(operator)","3片

3pc","首檢

firstinspection","自檢報告

self-inspectionreport",

,,,,,,,,,,,"夾具（QC）

Jia(QC)","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,5,"粗糙度

roughness",,,,Ra≤1.2,"粗糙度儀（QC）

Roughnessmachine(QC)","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,6,"高度

height",,,,7.0+0.3,"高度儀（QC）

HG(QC)","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,7,"倒角

chamfer",,,,0.35-0.45,"輪廓度儀

profilemachine","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

110-2,PQC首檢,,,,8,"直徑

diameter",,,,MAX33.95,"輪廓度儀

profilemachine","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,9,"高度

height",,,,3.0±0.5,"輪廓度儀

profilemachine","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,10,"高度

height",,,,1.0±0.5,"輪廓度儀

profilemachine","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,11,"角度

angle",,,,15°±3°,"輪廓度儀

profilemachine","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

,,,,,12,"外觀

appearance",,,,"零件表面無壓傷、變形、生銹、較大毛刺、車削面100%車削

nodent,distortion,rustandburr，100%turningofthemachiningsurface","目視（操作工）

visual(Operator)","3片

3pc","首檢

firstinspection","'自檢報告

self-inspectionreport",

,,,,,,,,,,,"目視（QC）

visual(QC)","3片

3pc","首檢

firstinspection","檢查報告

inspectionreport",

110-2,PQC過程檢查,,,,1,"位置度

position",,,,,"夾具（操作工）

Jia(operator)","1片

1pc","15分鐘

quarter","自檢報告

self-inspectionreport",

,,,,,,,,,,,"夾具（QC）

Jia(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,2,"材料厚度

materialthickness",,,,3.10±0.05,"千分尺（QC）

micrometer(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,3,"孔徑

diameterI.D.",,,,φ32.549±0.012,"氣動量儀（QC）

airgauge(QC)","1片

1pc","15分鐘

quarter","自檢報告

self-inspectionreport",

,,,,,,,,,,,"氣動量儀（QC）

airgauge(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,4,"位置度

position",,,,,"夾具（操作工）

Jia(operator)","1片

1pc","15分鐘

quarter","自檢報告

self-inspectionreport",

,,,,,,,,,,,"夾具（QC）

Jia(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,5,"粗糙度

roughness",,,,Ra≤1.2,"粗糙度儀（QC）

Roughnessmachine(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport",

,,,,,6,"外觀

appearance",,,,"零件表面無壓傷、變形、生銹、較大毛刺、車削面100%車削

nodent,distortion,rustandburr，100%turningofthemachiningsurface","目視（操作工）

visual(Operator)","1片

1pc","15分鐘

quarter","自檢報告

self-inspectionreport",

,,,,,,,,,,,"目視（QC）

visual(QC)","4片

4pc","小時

hour","檢查報告

inspectionreport",

120,"半成品包裝

Packageinsemi-product",,,,,"包裝

package",,,,"操作指導(dǎo)書

workinstrcution",,,,,

130,"移至半成品區(qū)

Movetosemi-finishedarea",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

140,"存放

Storage",,,,,,,"儲存

Storage",,"儲存防護(hù)及其交付作業(yè)程序W-Qp7.5.5.1-02

'storageprotectionanddeliveryprocess",,,,,

150,"移至生產(chǎn)線

MoveMaterialtoProductionLine",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

160-1,"倒角

chamfer",,"臺式鉆床

drillpress",,,,,,,"操作指導(dǎo)書

workinstruction",,1,"每班

Everyshift","自檢報告

self-inspectionreport","調(diào)整參數(shù)

adjustparameter"

160-2,PQC檢查,,,,1,"倒角

chamfer",,,,≤0.5,"投影儀（QC）

Projector(QC)","1片

1pc","每小時

hourly","檢查報告

inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,2,"外觀

appearance",,,,"零件表面無壓傷、變形、生銹、較大毛刺

nodent,distortion,rustandburr","目視（操作工）

visual(Operator)","1片

1pc","15分鐘

quarter","自檢報告

self-inspectionreport",

,,,,,,,,,,,"目視（QC）

visual(QC)","4片

4pc","小時

hour","檢查報告

inspectionreport",

170,"半成品包裝

Packageinsemi-product",,,,,"包裝

package",,,,"操作指導(dǎo)書

workinstrcution",,,,,

180,"移至半成品區(qū)

Movetosemi-finishedarea",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

190,"存放

Storage",,,,,,,"儲存

Storage",,"儲存防護(hù)及其交付作業(yè)程序W-Qp7.5.5.1-02

'storageprotectionanddeliveryprocess",,,,,

200,"移至生產(chǎn)線

MoveMaterialtoProductionLine",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

210-1,"打磨

grinding",,"磨床

grindingmachining",,,,,,,"操作指導(dǎo)書

workinstruction",,1,"頻率

frequency","自檢報告

self-inspectionreport","調(diào)整參數(shù)

adjustparameter"

210-2,PQC檢查,,,,1,"材料厚度

materialthickness",,,,3.0±0.15,"千分尺（QC）

micrometer(QC)","3片

3pc","組

group","檢查報告

inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,2,"平面度

flatness",,,,,"三坐標(biāo)（QC）

CMM(QC)","3片

3pc","組

group","檢查報告

inspectionreport",

,,,,,3,"粗糙度

roughness",,,,Ra≤1.2,"粗糙度儀（QC）

Roughnessmachine(QC)","3片

3pc","組

group","檢查報告

inspectionreport",

,,,,,4,"垂直度

perpendicularity",,,,,"通止規(guī)（操作工）

PINgauge(operator)","3片

3pc","組

group","'自檢報告

self-inspectionreport",

,,,,,5,"高度

height",,,,7.0±0.3,"高度儀（QC）

HG(QC)","3片

3pc","組

group","檢查報告

inspectionreport",

,,,,,6,"線形尺寸

dimension",,,,34.5MAX,"輪廓度儀

profilemachine","3片

3pc","組

group","檢查報告

inspectionreport",

,,,,,6,"外觀

appearance",,,,"零件表面無壓傷、變形、生銹、較大毛刺

nodent,distortion,rustandburr","目視（操作工）

visual(Operator)","10片

10pc","組

group","'自檢報告

self-inspectionreport",

,,,,,,,,,,,"目視（QC）

visual(QC)","6片

6pc","組

group","檢查報告

inspectionreport",

220,"半成品包裝

Packageinsemi-product",,,,,"包裝

package",,,,"操作指導(dǎo)書

workinstrcution",,,,,

230,"移至半成品區(qū)

Movetosemi-finishedarea",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

240-1,"外協(xié)清洗

cleanoutsource",,,,,,,,,,,,,,

240-2,外協(xié)來料檢查,,,,1,"外觀

appearance",,,,"零件表面無壓傷、變形、生銹、較大毛刺

nodent,distortion,rustandburr","目視（QC）

visual(QC)","AQL0.65

C=0",,"外協(xié)來料檢查報告

outsourceincomingtestreport","拒收、退回供應(yīng)商

rejectandbacktosupplier."

,,,,,2,"清潔度測試

cleanesstest",,,,10mg/100cm2,"清潔度檢測儀器(QC)

cleanesstestinstrument(QC)",20pcs,perlot,"外協(xié)來料檢查報告

outsourceincomingtestreport",

,,,,,3,"包裝

packaging",,,,"包裝指導(dǎo)書

packageinstruction","目視（QC）

visual(QC)","1箱

1box","每批

perlot","外協(xié)來料檢查報告

outsourceincomingtestreport",

250,"移至包裝區(qū)

Movepackagearea",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

260-1,"成品包裝

packageinfinished-product",,,,,,,,,"包裝指導(dǎo)書

packageinstrcution",,,,,

260-2,"FQC檢驗

finalinspection",,,,1,"外觀

appearance",,,,"成品檢查圖

refertofinalinspectionchart","目視（QC）

visual(QC)","AQL0.65

C=0","每批

perlot","檢查報告

inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,2,"包裝

package",,,,"包裝指導(dǎo)書

packageinstruction","目視（QC）

visual(QC)","1箱

1box","每批

perlot",,

270,"移至成品倉

movetothefinished-productwarehouse",,,,,,,"搬運

Convey",,"搬運包裝控制程序W-Qp7.5.5.1-01

movingandpackagingcontrolprocess",,,,,

280,"存放

storage",,,,,,,"儲存

Storage",,"儲存防護(hù)及其交付作業(yè)程序W-Qp7.5.5.1-02

storageprotectionanddeliveryprocess",,,,,

290-1,"OQC檢驗

out-goinginspection",,,,1,"外觀

appearance",,,,"成品檢查圖

refertofinalinspectionchart","目視（QC）

visual(QC)","AQL0.65

C=0","每批

perlot","檢查報告

inspectionreport","反工，隔離、報廢

rework,contain，scrap"

,,,,,2,"包裝

package",,,,"包裝指導(dǎo)書

packageinstruction","目視（QC）

visual(QC)","1箱

1box","每批

perlot",,

290,"發(fā)送客戶

delivertocustomer",,,,,,,"交付

deliver",,"儲存防護(hù)及其交付作業(yè)程序W-Qp7.5.5.1-02

storageprotectionanddeliveryprocess",,,,,

,,,,,,,,,,,,,,,,

,,,,,,,,,,,,,,,,

"版本

Rev.","變更內(nèi)容

Content",,,,,"日期

Date",,"制作

PrepareBy",,"審核

AuditBy","核準(zhǔn)

ApproveBy",,,,

A0,"新制

New",,,,,2009.09.07,,"毛海濤

Maohaitao",,,,,,,