模具驗(yàn)收標(biāo)準(zhǔn)及相關(guān)標(biāo)準(zhǔn)文件

模具驗(yàn)收標(biāo)準(zhǔn)及相關(guān)標(biāo)準(zhǔn)文件模具使用手冊(cè)USER’SMANUAL客戶模號(hào)MOLDNO.產(chǎn)品名稱PARTNAME.產(chǎn)品編號(hào)PARTNO.好年華模號(hào)TKMOLDNO.制訂:審核:手冊(cè)內(nèi)容二．模具使用說(shuō)明THEOPERATIONOFMOLD1.注塑機(jī)要求InjectionMachineSpec注塑機(jī)InjectionMachine機(jī)型（TypeofMachine）HNH啤機(jī):客戶啤機(jī):法蘭直徑LocateingRingDiaφmm唧咀SprueSR唧咀孔sprueφSRφmm炮咀伸入量NozzleMovementDistancemm頂棍孔直徑EjectorHoleDiaφmm頂出行程Ejectorstrokemm2.模具的結(jié)構(gòu)特點(diǎn)MOLDSTRUCTURE流道類型RunnerMethod□冷流道Cold□熱流道Hot熱流道品牌Hottrademark□DME□YUDO□MoldMaster□HASCO其它other：___________手冊(cè)內(nèi)容二．模具使用說(shuō)明THEOPERATIONOFMOLD水口類型GateMethod□直接入水Direct□潛水Submarinegate□針點(diǎn)Pinpoint□側(cè)水Edgegate封針ValveGate□細(xì)水轉(zhuǎn)側(cè)Pinpointtransfersidegate模具類型Typeofmoldbase□二板模2plate（□倒裝Reverse）□三板模3plate模胚/鋼材MoldBase/Material上模板Cavityplate：___________下模板Coreplate：____________模胚品牌MoldBasetrademark□LKM□其他other_______鋼材/硬度Material/Hardness上模Cavity:___48____/____52_____HRC下模Core:___48__/___52___HRC鑲件Insert:____50____52___HRC行位Slide:_____________HRC手冊(cè)內(nèi)容二．模具使用說(shuō)明THEOPERATIONOFMOLD倒扣處理Under-cutTreatment□斜邊Anglepin□氣/油壓Air/oil□彈前模FloatinCAV.□斜頂Cam頂出Ejector□圓頂針Ejectorpin□扁頂針Bladeejector□司簡(jiǎn)Sleeveejector□斜頂Lifter□直頂StraightLifter□推方Stripperbar□推板Stripperplate□推圈Stripperring□推板Stripperplate□氣拍Airvalve取產(chǎn)品方法ProductsEjection□自動(dòng)落下GravityDrop□手取Manual□機(jī)械手AutomaticEject取水口方法RunnerEjection□自動(dòng)落下GravityDrop□手取Manual□機(jī)械手AutomaticEject手冊(cè)內(nèi)容二．模具使用說(shuō)明THEOPERATIONOFMOLD運(yùn)水Cooling□水Water□溫水HotWater□油Hotoil喉牙Threadstandard英制BSP____yes____美制NPT________頂針板復(fù)位方式ReturnMethod□彈簧Spring□劍仔EarlyEjector□油壓Hydraulic□強(qiáng)制Compel手冊(cè)內(nèi)容二．模具使用說(shuō)明THEOPERATIONOFMOLD3．模具的動(dòng)作要點(diǎn)MoldactionsequenceA.開(kāi)模；MoldopeningB.油唧抽CAVITY(上模)；SlideExtractedbyHydraulicCylinder(Cavity)C.油唧抽哥CORE(下模)；SlideExtractedbyHydraulicCylinder(Core)D.油唧回CAVITY(上模)；SlideReturnedbyHydraulicCylinder(Cavity)E.油唧回CORE(下模)；SlideReturnsbyHydraulicCylinder(Core)F.頂出(頂針頂出)；Ejection(EjectorPin)G.頂針回；EjectorPinReturn動(dòng)作先后順序sequeneJ→K→M→A→F→L→G→JH.熱咀封針打開(kāi)；HotDropValvePinOpeningI.熱咀封針關(guān)閉；HotDropValvePinClosingJ.合模moldclosingK.射膠；InjectionM.冷卻；CoolingN.入氣；GasInjectionL.取件.takingpart手冊(cè)內(nèi)容二．模具使用說(shuō)明THEOPERATIONOFMOLD開(kāi)模動(dòng)作注意moldopeningnotice：1、□前模行位（油唧，氣缸）需抽開(kāi)到位后，才能開(kāi)模；Thecavityslideopenedpriortothemoldopen；2、□前模（）組行位，有動(dòng)作先后次序的要求：先（）抽開(kāi)，后（）抽開(kāi)；最后（）抽開(kāi)；()Cavityslides’actionorder:thefirst()open,then()open;atlast()open；3、□此模分（）次開(kāi)模；開(kāi)模次序見(jiàn)模具結(jié)構(gòu)簡(jiǎn)圖；moldopeningsequenceshowninthedrawingofmoldstructure。頂出動(dòng)作注意ejectionnotice:1、□后模行位（斜邊，油唧，氣缸）需抽開(kāi)到位后，才能開(kāi)始頂出；Coreslideopenedpriortotheejection2、□后模（）組行位，有動(dòng)作先后次序的要求：先（）抽開(kāi)，后（）抽開(kāi)；最后（）抽開(kāi)；Coreslides’actionorder:thefirst()open;then()open;atlast()open3、□此模采用二次頂出機(jī)構(gòu)，先（）頂出；后（）頂出。Twostepejectiononthismold,thefirst()ejection;then()ejection4、□此模有加速頂出機(jī)構(gòu)；先（）頂出；后（）加速頂出。Thereisaccelerateejectioninthemold;first()ejection;then()ejection手冊(cè)內(nèi)容二．模具使用說(shuō)明THEOPERATIONOFMOLD合模動(dòng)作注意moldclosednotice:1、□合模前，頂針板必須完全復(fù)位；Beforemoldclosed,ejectionplatemustbereturnedcompletely2、□頂針板完全復(fù)位后，后模行位才能開(kāi)始復(fù)位；Ejectionplatereturncompletelypriortothecoreslides3、□后模行位（油唧，汽缸）復(fù)位到位后，才能開(kāi)始合模；Coreslidesreturncompletelypriortothemoldclosedaction4、□后模有（）組行位，在復(fù)位時(shí)，有動(dòng)作次序要求：先（）復(fù)位，后（）復(fù)位；最后（）復(fù)位；Coreslidesactionorder:thefirst()return;then()return;atlast()return5、行位復(fù)位動(dòng)作：□在合模前完成；□在合模后進(jìn)行；Cavityslidesaction:beforemoldclosedaftermoldclosed6、□前模（）組行位，在復(fù)位時(shí)，有動(dòng)作次序要求：先（）復(fù)位，后（）復(fù)位；最后（）復(fù)位；Heorderofcavityslidesreturn:thefirst()return,then()return;atlast()return;手冊(cè)內(nèi)容三．模具維護(hù)保養(yǎng)operationandmaintenanceA.使用模具注意事項(xiàng)operationnotice：1、檢查注塑機(jī)的各項(xiàng)技術(shù)參數(shù)設(shè)定是否正常；Checkthatmoldingparameterweresetproperly.2、裝模前將注塑臺(tái)（炮筒）后退；Retracttheinjectionunitbeforemoldmounting.3、調(diào)整注塑機(jī)動(dòng)定模板間間距，使其大于模厚；Adjustthedistancebetweentheplatens:Itmustbelargerthanthemoldthickness4、按模具上向上標(biāo)志“↑”所示，吊起模具放入動(dòng)定模板之間，使模具的法蘭先導(dǎo)入注塑機(jī)定模板上的定位孔中，再閉合機(jī)板，使模具緊帖于兩機(jī)板之間。Liftthemoldwitharrowsign“”upwardandsetitbetweentheplatens.Insertthelocatingringintocenterholeofthefixedplaten.5、模具側(cè)邊同機(jī)板側(cè)邊平行，用壓板及螺絲固定模具于注塑機(jī)動(dòng)定模板上。Beforeclampingthemoldontobothplatens,ensurethatthemoldisnottiltedsideway.6、鎖模塊后，進(jìn)行開(kāi)模、合模、試合模力，逐步調(diào)整鎖模位置，逐漸升高鎖模力并使連桿能夠伸直。嚴(yán)禁在閉模狀態(tài)下增大鎖模力，以免損壞模具。AlwayscheckthatP/Lstrapsareremovedbeforeopeningthemold.Checktheclampingpressurebyopeningandclosingthemold,increasetheplatendaylightslowlytillthelinkrodsfullyextend.Neverincreaseclampingpressurewhilemoldisclosed;elsemoldingmachinewillbeseverelydamaged.手冊(cè)內(nèi)容三．模具維護(hù)保養(yǎng)operationandmaintenancea)依《模具資料》調(diào)節(jié)注塑機(jī)頂出桿行程，使其恰當(dāng)頂出產(chǎn)品。Adjusttheejectorstrokeaccordingto“MoldDateSheet”andmakesurethepartscanbeejectedproperly.b)依運(yùn)水示意圖連接運(yùn)水。Connectthecoolingsystemasshowninthecoolingdiagramc)依《工藝參數(shù)卡》為參照進(jìn)行調(diào)機(jī)，直至啤出合格產(chǎn)品。Adjustthemachinesettingswithreferenceto“MoldingParameter”tillqualitypartsareobtained.7、模具是熱唧嘴的，要專業(yè)人員來(lái)駁線并檢查溫控箱等是否運(yùn)行正常。Ifhotsprueareused.Operationofthetemperaturecontrolmustbechecked.B．維護(hù)保養(yǎng)1、落模前，對(duì)照末件檢查模具；Comparewiththelastshotandinspectthemoldthoroughlybeforedismounting.2、進(jìn)行模具的外觀檢查保養(yǎng)；Inspectthemold’sexternalappearanceandcarryoutmaintenance:清除模具外表面、分模面、型腔表面、導(dǎo)柱表面、頂針底面上的油污雜物，粉塵及銹斑；Cleanupoilstains,dirtiesandrustsontheexternalsurfaces,partingsurfacesandcavitysurfaces,guidepinsandejectorpins.嚴(yán)禁用任何硬物，特別是金屬物清理模腔雜物；Neverusehardobjectstobrushorscrapthemoldcavities；3、清理模具冷卻水道，使其暢通，且無(wú)積水在內(nèi)；Purgethewaterchannelstofreethemfromwaterandblockage；手冊(cè)內(nèi)容三．模具維護(hù)保養(yǎng)Operationandmaintenance4、進(jìn)行模具的潤(rùn)滑檢查；對(duì)模具的相對(duì)滑動(dòng)部分添加潤(rùn)滑油。Greaseandlubricateallslidingsurfaces5、進(jìn)行模具結(jié)構(gòu)件的檢查；Checkthemoldstructure.檢查模具的活動(dòng)部分在動(dòng)作時(shí)是否存在異常響聲，各滑動(dòng)部分運(yùn)動(dòng)是否靈活，動(dòng)作時(shí)有無(wú)振動(dòng)及卡死；Checkforabnormalnoiseduringmovement,ensureslidingactionaresmooth.Thereshouldbenovibrationandjamming.檢查導(dǎo)柱、導(dǎo)套、頂針、滑塊等有無(wú)嚴(yán)重磨損現(xiàn)象，模具的光、薄、細(xì)部位有無(wú)缺損、開(kāi)裂、變形等；檢查型腔表面及型芯有無(wú)刮花現(xiàn)象，缺陷有無(wú)增多，頂針和其它部位有無(wú)折斷現(xiàn)象；Checkfordamages,cracks,deformationsetc.inpolishedareas,thinordelicateparts.Checkandreportanyscratchesonthesurfacesofcavitiesandcores,anynewdefects,anybrokenejectorpinsanddelicateparts.6、模具清擦干凈，型腔表面噴涂防銹劑或防銹油脂，合模，收緊鎖模片，落模,擺放在指定位置；Cleanupthemold,rustproofthecavityandcoresurfacesbeforeclosingthemold.TightentheP/Lstrapsanddismountthemold.Storeasinstructed.手冊(cè)內(nèi)容四．注塑工藝參考卡MOLDINGTECHNICSHEET試模報(bào)告模具編號(hào):A06700試模啤機(jī):海天200T試模日期:啤塑條件第1次試模時(shí)存在問(wèn)題建議膠料/顏色POM/黑料斗溫度(OC)燒咀溫度(OC)一爐溫度二爐溫度三爐溫度尾爐溫度前模溫度后模溫度熱水口溫度射膠壓一射膠壓二射膠壓三射膠壓四保壓一此模是屬:正常啤塑(滿足生產(chǎn)時(shí))□非正常啤塑時(shí)(啤樣辦)□參加人員:模具工程師:制作組長(zhǎng):模具設(shè)計(jì)師:保壓二保壓三射膠一速射膠二速模溫測(cè)量:射膠三速射膠四速射膠五速保壓速進(jìn)料量(mm)切換位置一(mm)切換位置二(mm)熱咀熱流道切換位置三(mm)切換位置四(mm)保壓切換位置一(mm)背壓試模中途故障/上落模維修記錄中途故障落障搶修后可試出中途故障要另行排期再試其它事故簡(jiǎn)述:記錄人:(試模組)審核:倒索(mm)回料轉(zhuǎn)速(RPM)射膠時(shí)間(S)冷卻時(shí)間(S)周期時(shí)間(S)模厚(mm)鎖模力(TON)頂出行程(mm)手冊(cè)內(nèi)容四．注塑工藝參考卡MOLDINGTECHNICSHEETMOLDTRIALRECORDMoldNo：Injectionmachine：Date：MoldingConditionTimes1DescriptionofProblemOccurringSuggestEngineeringResins/ColorHopperTemperature(℃)TemperatureofOvenNozzle(℃)TemperatureofOven1(℃)TemperatureofOven2(℃)TemperatureofOven3(℃)TemperatureofBackOven(℃)FixingPlatenTemperature(℃)MovingPlatenTemperature(℃)TemperatureofHotRunner(℃)InjectionPressure1InjectionPressure2InjectionPressure3InjectionPressure4ReservingPressure1ApplicationoftheMold:NormalMolding(Forproduction)□AbnormalMolding(Sample)Participants:MoldEngineer:ToolingMadeLeader:MoldDesigner:ReservingPressure2ReservingPressure3InjectionRate1InjectionRate2MeasuringofMoldTemperature:InjectionRate3InjectionRate4InjectionRate5RateofPressureReservingInjectionStroke(mm)SwitchingPosition1(mm)SwitchingPosition2(mm)HotNozzleRunnerlessSwitchingPosition3(mm)SwitchingPosition4(mm)SwitchingPosition1orPressureReserving(mm)BackingPressureTroubleOccurringDuringMolding/MaintenanceRecordsMoldingAfterFinishingRepairingMoldinginOthertimeOthersRemarks：PreparedBy(MoldingGroup)Approval：ShrinkingBack(mm)ReturningScrewspeed(RPN)InjectionTime(s)CoolingTime(s)TotalCycleTime(s)MoldThickness(mm)ClampingForce(TON)EjectorStroke(mm)手冊(cè)內(nèi)容五．附件/備用清單accessoriesandsparepartslist模號(hào)：成品名稱：Frontsheet核點(diǎn)人：moldno:partname:packedandcheckedby:附件access-ories備件sparepartsBOM號(hào)BOMitem:名稱descripti-on數(shù)量Qty材料/供應(yīng)商material/supplier尺寸/目錄編號(hào)size/catalagueno1)附件是不安裝于模具上，但要連同模具交付客戶的部件、工具、器材。Accessoriesarepartsthatwerenotinstalledonthemold,butwereshippedtogetherforfutureuse.Examples:electrodes,interchangeableinsertsorcores,fixtures,tools,equipmentsuchastemperaturecontrollers,etc.2)備用件是已安裝于模具上，現(xiàn)把所示額外數(shù)量交付客戶以備隨時(shí)維修用。Spareparts:Partswerealreadyinstalledonthemold,butextraquantitieswereincludedforemergencymaintenanceuse.3)在此清單示出但無(wú)數(shù)量者為易損件，不連模具交客戶但建議客戶適量存貨備用。Partsshownonthelistbutwithoutquantityarejustrecommendedstockitemsformaintenance;theyarenotincludedinthisshipment.手冊(cè)內(nèi)容六．模具檢驗(yàn)單FINALINSPECTIONREPORT一、模具結(jié)構(gòu)檢驗(yàn)：Visualinspection:1、具外形尺寸，法蘭直徑，唧咀孔及球面半徑，頂出孔位置和大小符合要求；Sizeofmoldsuitabletotheinjectionmachine.2、頂針，螺絲，水咀，膠圈規(guī)格正確；Ejectorpin、screw、plug、o-ring、etc、allofstandardpartsareproper.3、行位已裝有限位保護(hù)；SlidesstrodeprotectedbySafe-block.4、頂出距離有限位塊限制；EjectorstrokeprotectedbySafe-block.5、電線插座已按要求安裝，各接線端子已按要求連接；Electricalcomponents,socketsandplugs,wiringetc.areintactandinworkingcondition.wiringsclearlymarkedand