綠色制造技術(shù)應(yīng)用及發(fā)展國際會(huì)議XXICMEE劉志峰課件可編輯

01七月2024綠色制造技術(shù)應(yīng)用及發(fā)展國際會(huì)議XXICMEE劉志峰綠色制造研究的背景和意義BackgroundandSignificanceofGreenManufacturingResearch

1國內(nèi)外綠色制造的應(yīng)用案例DomesticandOverseasApplicationCaseofGreenManufacturing2綠色制造技術(shù)未來發(fā)展方向FutureDevelopmentofGreenManufacturing34綠色制造的主要研究?jī)?nèi)容MainResearchContentsofGreenManufacturing

內(nèi)容Contents綠色制造研究的背景和意義BackgroundandSignificanceofGreenManufacturingResearch

1國內(nèi)外綠色制造的應(yīng)用案例DomesticandOverseasApplicationCaseofGreenManufacturing綠色制造技術(shù)未來發(fā)展方向FutureDevelopmentofGreenManufacturing

綠色制造的主要研究?jī)?nèi)容MainResearchContentsofGreenManufacturing

內(nèi)容Contents當(dāng)今世界,制造業(yè)是經(jīng)濟(jì)增長(zhǎng)的主要?jiǎng)恿?。Nowadays,manufacturingisthemainpowerofeconomicgrowth.但是制造業(yè)產(chǎn)生的廢氣、廢渣、廢液等廢棄物任意拋向大自然,造成了環(huán)境的嚴(yán)重污染,破壞了自然界的生態(tài)平衡,人類社會(huì)面臨著嚴(yán)重的生存危機(jī)。Wastegases,wasteliquids,wasteresiduesproducedduringthemanufacturingprocessespollutedtheenvironment,destroyedtheecologicalbalanceandthreatenedthehumansurvival.綠色制造的背景

Thebackgroundofgreenmanufacturing原材料生產(chǎn)Rawmaterialproduction產(chǎn)品使用與維護(hù)Useandmaintenance加工制造Manufacturing廢置處理Scrapprocessing能源energy廢渣wasteresidues廢液wasteliquids……廢氣wastegases資源resources能源energy廢棄物waste自然環(huán)境nature制造系統(tǒng)manufacturingsystem能源energy能源energy資源resources資源resources資源resources制造過程的輸入與輸出Theinputandoutputduringthemanufacturingprocess綠色制造的背景

Thebackgroundofgreenmanufacturing我國主要空氣污染物的排放ThedischargeofmajorairpollutantsinChina工業(yè)污染物industrialpollutant生活污染物daily-livingpollutant城市空氣污染urbanairpollution年度Year二氧化硫排放量（萬噸）Dischargeofsulfurdioxide煙塵排放量（萬噸）Dischargeofsootanddust工業(yè)粉塵排放量（萬噸）Dischargeofindustrialdust合計(jì)total工業(yè)industry生活living合計(jì)total工業(yè)industry生活living20102588.82234.8354.01088.8864.5224.3808.420112468.12140.0328.1986.6771.1215.5698.720122321.21991.3329.9901.6670.7230.9584.9綠色制造的背景

Thebackgroundofgreenmanufacturing世界范圍內(nèi)產(chǎn)生的資源、環(huán)境及生態(tài)危機(jī)，迫使人們對(duì)現(xiàn)有制造業(yè)的生產(chǎn)方式進(jìn)行反思：Thesecrisesofresource,environmentandecosystemforcearethinkofmanufacturing:采用何種制造方式才能避免以上危機(jī)，同時(shí)繼續(xù)使制造業(yè)保持發(fā)展？Howtoavoidthesecrises,andkeepthemanufacturingdevelopingatthesametime?綠色制造的背景

Thebackgroundofgreenmanufacturing8生產(chǎn)方式指導(dǎo)思想的變遷Thechangesoftheguidingideologyformanufacturing綠色制造的背景

Thebackgroundofgreenmanufacturing1950s1990spresent綠色制造GM精益生產(chǎn)LP敏捷制造AM由于上述兩種制造模式都未能良好的解決制造業(yè)危機(jī)，為了滿足企業(yè)和社會(huì)可持續(xù)發(fā)展的需要，產(chǎn)生了一種新的制造模式——綠色制造。Becausebothoftwomanufacturingpatternsdon’tsolvethemanufacturingcrises,anewmanufacturingpattern—GreenManufacturinggeneratedforthesustainabledevelopmentneedsofenterpriseandsociety.精簡(jiǎn)一切不必要的過程、環(huán)節(jié)和機(jī)構(gòu)Sreamliningalltheunnecessaryprocesses,stepamdmechanism快速響應(yīng)、迅速變化Quickresponse,rapidchange綜合考慮環(huán)境影響和資源效率Consideringtheenvironmentalimpactandresourceefficiencysynthetically綠色制造的背景

Thebackgroundofgreenmanufacturing綠色制造的出現(xiàn)是內(nèi)因和外因共同作用的結(jié)果：Theemergenceofgreenmanufacturingistheresultofcombinedactionofinternalcauseandexternalcause法律法規(guī)Lawsandregulations綠色消費(fèi)Greenconsumption國際競(jìng)爭(zhēng)Internationalcompetition可持續(xù)發(fā)展Sustainabledevelopment法律法規(guī)要求Lawsandregulations國際標(biāo)準(zhǔn)Internationalstandards市場(chǎng)競(jìng)爭(zhēng)壓力Marketcompetition消費(fèi)需求Consumerdemand風(fēng)險(xiǎn)管理Riskmana--gement產(chǎn)品服務(wù)Productservice生態(tài)工業(yè)Ecologicalindustry內(nèi)因internalcause綠色制造GreenManufacturing綠色制造的背景

Thebackgroundofgreenmanufacturing美國電子設(shè)備環(huán)境設(shè)計(jì)法案Thebillofelectronicequipmentenvironmentdesign法律法規(guī)Lawsandregulations中華人民共和國節(jié)約能源法TheenergyconservationlawofthePeople'sRepublicofChina中華人民共和國環(huán)境保護(hù)法TheenvironmentalprotectionlawofthePeople'sRepublicofChina日本促進(jìn)循環(huán)經(jīng)濟(jì)法律體系ThepromotingcirculareconomylegalsysteminJapan英國：特殊垃圾處理規(guī)定Specialwasteregulation有害垃圾處理規(guī)定Hazardouswasteregulation………………德國：循環(huán)經(jīng)濟(jì)與廢物管理法Circulareconomyandwastemanagementlaw可再生能源供熱法Renewableenergyheatinglaw………………法律法規(guī)綠色制造的背景

Thebackgroundofgreenmanufacturing綠色消費(fèi)Greenconsumption綠色制造的背景

Thebackgroundofgreenmanufacturing國際競(jìng)爭(zhēng)——綠色貿(mào)易壁壘Internationalcompetition——greentradebarrier國際競(jìng)爭(zhēng)——綠色貿(mào)易壁壘考慮整個(gè)周期和生態(tài)影響（EUP指令）Lifecycleandenvironmentalimpact(EUPinstructions)原材料Rawmaterials芯片Chips封裝Package板卡Boardcard系統(tǒng)System產(chǎn)品Product制造階段（ROHS指令）Manufacture（ROHSinstructions）回收原材料、零件Materialsandcomponentsrecycling電子廢棄物E-waste應(yīng)用Application壽命終結(jié)階段（WEEE指令）End-of-life（WEEEinstructions）使用階段Usage再次利用階段Reusage綠色制造的背景

Thebackgroundofgreenmanufacturing綠色制造是人類社會(huì)可持續(xù)發(fā)展戰(zhàn)略在現(xiàn)代制造業(yè)中的體現(xiàn)！Greenmanufacturingistheembodimentofhuman’ssustainabledevelopmentstrategyinthemodemmanufacturingindustry.綠色制造的意義ThesignificanceofGreenManufacturing矛盾！Contradiction!總的來說，我國目前制造業(yè)的基本特征：Insummary,thebasiccharacteristicsofdomesticmanufacturingare:高投入、高消耗、高污染Highinvestment,Highconsumption,Highpollution低質(zhì)量、低效益、低產(chǎn)出Lowquality,Lowefficiency,Lowoutput綠色制造的意義ThesignificanceofGreenManufacturing更應(yīng)加大在綠色制造方面的研究力度！Shouldincreasetheresearcheffortsongreenmanufacturing.單位GDP能耗及資源生產(chǎn)率對(duì)比圖comparisondiagramofenergyconsumptionsperGDPandresourceproductivity綠色制造的意義ThesignificanceofGreenManufacturing綠色制造研究的背景和意義BackgroundandSignificanceofGreenManufacturingResearch

1國內(nèi)外綠色制造的應(yīng)用案例DomesticandOverseasApplicationCaseofGreenManufacturing綠色制造技術(shù)未來發(fā)展方向FutureDevelopmentofGreenManufacturing

綠色制造的主要研究?jī)?nèi)容MainResearchContentsofGreenManufacturing

內(nèi)容Contents

綠色制造概念

Conceptofgreenmanufacturing綠色制造GMGreenManufacturing面向環(huán)境的制造MFEManufacturingforEnvironment生態(tài)制造EMEcologicalManufacturing環(huán)境意識(shí)制造ECMEnvironmentallyConsciousManufacturing主要研究?jī)?nèi)容MainResearchContents

綠色制造是一種在保證產(chǎn)品的功能、質(zhì)量、成本的前提下，綜合考慮環(huán)境影響和資源效率的現(xiàn)代制造模式，通過開展技術(shù)創(chuàng)新及系統(tǒng)優(yōu)化，使產(chǎn)品在設(shè)計(jì)、制造、物流、使用、回收、拆解與再利用等全生命周期過程中，對(duì)環(huán)境影響最小、資源能源利用率最高、人體健康與社會(huì)危害最小，并使企業(yè)經(jīng)濟(jì)效益與社會(huì)效益協(xié)調(diào)優(yōu)化。主要研究?jī)?nèi)容MainResearchContents

Greenmanufacturingisamodernmanufacturingmodewhichconsiderstheenvironmentalimpactandtheefficiencyofresourcesunderthepremisethatthefunction,qualityandcostoftheproductisguaranteed.Itproducestheminimumenvironmentalimpact,highestresourceefficiency,minimumsocialharm,humanbodyhealth,andcoordinationoptimizationofenterpriseeconomicbenefitandsocialbenefitbytechnologyinnovationandsystemoptimizationintheprocessofthewholelifecyclesuchasdesigning,manufacturing,logistics,using,recycling,dismantlingandrecycling,etc.00綠色制造是一個(gè)并行閉環(huán)的循環(huán)過程。Greenmanufacturingisacyclicprocesswhichisparallelclosed.主要研究?jī)?nèi)容MainResearchContents

回收Recycle綠色制造GreenManufacture原材料Materials壽命結(jié)束件Retiredproduct產(chǎn)品Product維護(hù)Maintenance制造Manufacture一個(gè)循環(huán)Acycle綠色產(chǎn)品Greenproduct綠色能源Greenenergy綠色生產(chǎn)過程Greenproduction管理途徑Managerialapproach立法與宣傳Legislationandpublicity技術(shù)途徑Technicalapproach兩個(gè)目標(biāo)Twotargets三個(gè)內(nèi)容Threecontents三條途徑Threeapproaches資源綜合利用Resourcesutilization環(huán)境保護(hù)Environmentalconservation1主要研究?jī)?nèi)容MainResearchContents

主要研究?jī)?nèi)容MainResearchContents

綠色制造是沿著產(chǎn)品生命周期階段性的發(fā)展，集中于研究?jī)?nèi)容的擴(kuò)展及其相關(guān)支撐技術(shù)的深入兩方面。目前研究學(xué)者在該領(lǐng)域的研究主要有：Greenmanufacturingisthestageofdevelopmentwhichfollowslifecycleofproduct,itfocusesontheexpansionoftheresearchcontentandrelatedsupporttechnologies.Thestudydidbyscholarsinthisfieldaremainlyasfollowsatpresent.主要研究?jī)?nèi)容MainResearchContents

Design設(shè)計(jì)Manufacture制造Recycle回收Use使用綠色設(shè)計(jì)方法、技術(shù)及工具Greendesignmethods,techniquesandtools清潔生產(chǎn)及相關(guān)技術(shù)Cleanproductionandrelatedtechnology

綠色產(chǎn)品Greenproducts

回收再利用工藝及技術(shù)Recycling,reusingprocessandtechnology綠色供應(yīng)鏈及生態(tài)工業(yè)園技術(shù)Greensupplychainandtechnologyofecologicalindustrialpark

整體與各階段評(píng)價(jià)與決策Evaluationanddecisioninthewholeanddifferentstages綠色設(shè)計(jì)方法、技術(shù)及工具M(jìn)ethods,techniquesandtoolsofgreendesign

材料選擇與管理Materialselectionandmanagement產(chǎn)品的可回收性設(shè)計(jì)Recyclabilityofproductdesign產(chǎn)品的可拆卸性設(shè)計(jì)Productdesignfordisassembly產(chǎn)品綠色性能評(píng)價(jià)Performanceevaluationofgreenproducts產(chǎn)品綠色設(shè)計(jì)支持工具Designsupporttoolsofgreenproduct主要研究?jī)?nèi)容MainResearchContents

材料選擇Selectionofmaterials集成環(huán)境下面向綠色的二級(jí)材料選擇模型Thesecondarymaterialsselectionmodelfacetogreenundertheintegratedenvironment主要研究?jī)?nèi)容MainResearchContents

主要研究?jī)?nèi)容MainResearchContents

可拆卸性設(shè)計(jì)Designfordisassembly

可拆卸設(shè)計(jì)準(zhǔn)則；

Detachabledesignguidelines可拆卸設(shè)計(jì)方法與技術(shù)；Detachabledesignmethodsandtechniques拆卸工藝設(shè)計(jì)；Disassemblyprocessdesign計(jì)算機(jī)輔助可拆卸設(shè)計(jì)系統(tǒng)；Computer-aideddisassemblysystem拆卸工具與拆卸裝置的研制。Disassemblingtoolanddevicedeveloped結(jié)構(gòu)設(shè)計(jì)時(shí)應(yīng)選擇拆卸性能好的連接方式Connectionofgooddisassemblyperformanceischosegoodinstructuraldesign

在產(chǎn)品設(shè)計(jì)過程中，將可拆卸性作為設(shè)計(jì)目標(biāo)之一，使產(chǎn)品的結(jié)構(gòu)不僅便于裝配、拆卸和回收，而且也要便于制造和具有良好的經(jīng)濟(jì)性。Intheproductdesignprocess,thedesignfordisassemblyasoneofthegoals,notonlyisthestructureofproducteasyassembly,disassemblyandrecycling,butalsoproducthaseaseofmanufactureandagoodeconomy.主要研究?jī)?nèi)容MainResearchContents

簡(jiǎn)化產(chǎn)品功能原則、減少材料種類、材料相容性等Thecriterionofsimplifythefunction

of

product,reducethetypeofmaterial,materialcompatibility,etc

緊固件最少準(zhǔn)則、可達(dá)性準(zhǔn)則等

Thecriterionofminimumfasteners,thecriterionofaccessibility,etc

一次表面準(zhǔn)則、便于識(shí)別分類原則等Thecriterionofonesurface,criterionofeasytoidentifyclassification,etc

產(chǎn)品結(jié)構(gòu)的可預(yù)估性原則Theforecastcriterionof

productstructure易于分離準(zhǔn)則Thecriterionofeasytoseparate易于拆卸準(zhǔn)則Thecriterion

of

easytodisassemble

拆卸工作量最少原則Thecriterionoftheleast

work

ofdisassembling減少零件數(shù)量---零件合并Reducetheamountofparts---

partscombined

主要研究?jī)?nèi)容MainResearchContents

設(shè)計(jì)時(shí)充分考慮產(chǎn)品零部件及材料的回收率、回收價(jià)值、回收工藝、回收結(jié)構(gòu)工藝性等與可回收性有關(guān)的問題，以達(dá)到零部件及材料的資源充分利用，并在回收過程中盡量減少產(chǎn)生的二次污染。產(chǎn)品回收設(shè)計(jì)

ProductRecyclingDesign主要研究?jī)?nèi)容MainResearchContents

Somequestionsrelatedtorecyclabilityshouldbetakenseriousconsiderationsuchastherecyclingrate,recyclingvalue,recyclingtechnology,recyclingprocessandstructuralmanufacturabilityofthecomponentsandmaterial,inordertomakefulluseofthecomponentsandmaterialsourceandreducesecondarypollutionduringtherecyclingprocess.

主要研究?jī)?nèi)容MainResearchContents

綠色產(chǎn)品綜合評(píng)價(jià)GreenProductEvaluation從零件級(jí)、部件級(jí)、系統(tǒng)級(jí)、產(chǎn)品級(jí)四個(gè)級(jí)別，融合微觀評(píng)價(jià)、宏觀評(píng)價(jià)和綜合評(píng)價(jià)。產(chǎn)品評(píng)價(jià)的目的是對(duì)產(chǎn)品進(jìn)行多層次的綜合綠色評(píng)價(jià)和其它目標(biāo)及約束評(píng)價(jià)的結(jié)果以報(bào)表的形式反饋給各個(gè)層次的設(shè)計(jì)者，以便于及時(shí)對(duì)設(shè)計(jì)方案進(jìn)行改進(jìn)和修改。主要研究?jī)?nèi)容MainResearchContents

Greenperformanceofproductisevaluatedfromthepartlevel,componentlevel,systemlevelandproduct-level.Fusionmicroscopicevaluation,macroscopicevaluationandcomprehensiveevaluation.Thepurposesofproductevaluationisacomprehensivegreenmulti-levelevaluationonproduct,andmakingtheresultsoftheobjectiveandconstraintevaluationintheformofstatementsfeedbacktodesignersofalllevels,inordertofacilitatetimelydesignimprovementsandmodifications.主要研究?jī)?nèi)容MainResearchContents

產(chǎn)品綠色設(shè)計(jì)支持工具

結(jié)合企業(yè)產(chǎn)品設(shè)計(jì)流程，開發(fā)由綠色性能需求采集、產(chǎn)品配置、詳細(xì)設(shè)計(jì)、產(chǎn)品綠色性能評(píng)價(jià)等四個(gè)模塊組成的產(chǎn)品綠色設(shè)計(jì)平臺(tái)。Greendesignplatformthatcomposedofrequirementsgatheringofgreenperformance,productconfiguration,detaileddesign,greenperformanceevaluationisdevelopedbycombiningwithenterprisingdesignprocess.

產(chǎn)品拆卸回收分析工具是通過評(píng)估產(chǎn)品拆卸及回收性能，生成最優(yōu)拆卸路徑，分析回收過程的經(jīng)濟(jì)性，能有效支持產(chǎn)品設(shè)計(jì)過程

Disassemblyandrecyclingperformanceisassessed,andtheeconomicsofoptimaldisassemblypathisgenerated.Recyclingprocessisanalyzed,andproductdesignprocesscanbeeffectivelysupported.Theseareduetodisassemblyandrecyclinganalysistool.主要研究?jī)?nèi)容MainResearchContents

主要研究?jī)?nèi)容MainResearchContents

綠色設(shè)計(jì)支持工具DesignSupportTools基本特點(diǎn)Basicfeatures1GABI軟件（德國PE公司）GABIsoftwareGermanPEfirm產(chǎn)品生命周期環(huán)境影響的量化分析Quantitativeanalysisofenvironmentalimpactinproductlifecycle2SimaPro軟件（荷蘭）SimaProsoftwareNetherlands制造階段的環(huán)境影響量化分析Quantitativeanalysisoftheenvironmentalimpactsinmanufacturingstage3GreenDesignAdvisor軟件(美國摩托羅拉)GreenDesignAdvisorsoftwareMotorola面向通信產(chǎn)品生命周期的綠色設(shè)計(jì)工具Greendesigntoolfacelifecycleofcommunicationproduct4E-COMMUTair4.0（美國）E-COMMUTair4.0UnitedStates產(chǎn)品生命周期環(huán)境和經(jīng)濟(jì)量化分析Quantitativeanalysisofenvironmentalandeconomicinproductlifecycle5家電產(chǎn)品綠色設(shè)計(jì)軟件GreenDesignsoftwarefaceappliancesHefeiUniversityofTechnology結(jié)合家電企業(yè)設(shè)計(jì)流程的遞進(jìn)式設(shè)計(jì)模式Progressivedesignpatternscombinedwithdesignflowofhouseholdelectricalapplianceenterprises2.清潔生產(chǎn)及相關(guān)技術(shù)Recyclingtechnologyforwasteproducts綠色工藝是指既能提高經(jīng)濟(jì)效益,又能減少環(huán)境影響的工藝加工技術(shù)，與清潔生產(chǎn)密切相關(guān)。要求在提高生產(chǎn)效率的同時(shí),必須兼顧減少或消除危險(xiǎn)廢物及有毒化學(xué)品的用量，改善勞動(dòng)條件，減少對(duì)操作者的健康威脅和相關(guān)環(huán)境的污染，并能生產(chǎn)出安全的、與環(huán)境兼容的產(chǎn)品。主要研究?jī)?nèi)容MainResearchContents

Greentechnologyisnotonlytoimproveeconomicefficiencybutalsotoreducetheenvironmentalimpact,whichiscloselyrelatedwithcleanproduction.Improvingproductionefficiencyisrequired.Theamountofhazardouswasteandtoxicchemicalsmustbereducedoreliminated,workingconditionsareimprovedandtheoperator'shealththreatsandenvironmentalpollutionarereduced,safeandenvironmentallycompatibleproductscanbeproduced.36綠色工藝

GreenProcess主要研究?jī)?nèi)容MainResearchContents

清潔工藝的開發(fā)策略

Thedevelopmentstrategyofcleaningprocess主要研究?jī)?nèi)容MainResearchContents

鋁合金鏡面車削3.廢舊產(chǎn)品的回收再利用技術(shù)

Recyclingtechnologyforwasteproducts廢舊產(chǎn)品資源化是以廢舊產(chǎn)品為對(duì)象，通過各種回收策略，以現(xiàn)代技術(shù)與工藝加工為手段，在規(guī)范的市場(chǎng)運(yùn)作下，最大限度地開發(fā)利用其中蘊(yùn)含的材料、能源及經(jīng)濟(jì)附加值等財(cái)富，使其成為有較高品位可以用的資源，以達(dá)到節(jié)能、節(jié)材、保護(hù)環(huán)境等目的，從而支持社會(huì)的可持續(xù)發(fā)展。主要研究?jī)?nèi)容MainResearchContents

廢舊輪胎回收Wastetirerecycling線路板回收CircuitboardrecyclingLCD回收LCDrecyclingWasteproductrecyclingtakeswasteproductsasresearchobjects,throughavarietyofrecoverystrategy,moderntechnologyandprocessingtechnologytomaximizethedevelopmentandutilizationofthematerial,energyandeconomicaddedvalueunderthestandardmarketoperation,inordertomakeittobethehighergraderesourcesandtoachievethepurposeofenergysaving,materialsaving,environmentprotectionandthesustainabledevelopmentofthesociety.先進(jìn)的回收工藝技術(shù)和回收工藝裝備Advancedrecyclingtechnologyandrecyclingprocessequipment各種先進(jìn)破碎技術(shù)Allkindsofadvancedcrushingtechnology產(chǎn)品回收的人工智能系統(tǒng)Artificialintelligencesystemofproductrecovery材料的分離分類技術(shù)Theseparationandclassificationofmaterialstechnology回收系統(tǒng)的總體評(píng)價(jià)技術(shù)Recoverysystemofoverallevaluationtechnology12345回收再利用的關(guān)鍵技術(shù)

Thekeytechnologyofrecyclingandreuse主要研究?jī)?nèi)容MainResearchContents

產(chǎn)品回收整個(gè)工藝流程

Thewholeprocessofproductrecovery主要研究?jī)?nèi)容MainResearchContents

產(chǎn)品檢測(cè)和回收決策技術(shù)

Thetechnologyofproducttestingandrecycledecision-making產(chǎn)品拆卸技術(shù)

Productdisassemblytechnology材料的分離技術(shù)

Theseparationofmaterialtechnology材料的再生與利用技術(shù)

Thetechnologyofmaterialregenerationandusing獲取最大的利潤(rùn)

Toobtainthebiggestprofit零部件材料得到最大限度的利用Maximumuseofpartsmaterial回收的經(jīng)濟(jì)性基本原則Thebasicprincipleofrecyclingeconomy

回收工藝技術(shù)

RecyclingTechnology主要研究?jī)?nèi)容MainResearchContents

再制造技術(shù)是以現(xiàn)代先進(jìn)制造技術(shù)為基礎(chǔ)，以節(jié)能、節(jié)材和環(huán)保為目的，對(duì)大量報(bào)廢的機(jī)械產(chǎn)品零、部件進(jìn)行檢測(cè)、修復(fù)，使其性能達(dá)到和超過原有性能，使零件得到重新使用的現(xiàn)代制造技術(shù)。4.再制造方法、理論及技術(shù)Method、theoryandtechnologyofremanufacturing納米電刷鍍技術(shù)再制造連桿Nano-brushplatingtechnologyinremanufacturingconnectingrod激光熔覆技術(shù)再制造鋁合金缸體Remanufacturingaluminumalloycylinderbylasercladdingtechnology

自動(dòng)化電弧噴涂技術(shù)再制造曲軸Remanufacturingcrankshaftbyautomationarcspraying主要研究?jī)?nèi)容MainResearchContents

Forthepurposeofenergysaving,materialsavingandenvironmentalprotection.Remanufacturingtechnologybasedonmodernadvancedmanufacturingtechnologyisonekindofmodernmanufacturingtechnologies,whichtestandrepairalargenumberofscrappartsofmechanicalproductstomakeitsperformanceuptoorabovetheoriginalperformance,andmakethepartsusedinmodernmanufacturingtechnology.復(fù)合、高效無損檢測(cè)技術(shù)Complexandefficientnondestructivetestingtechnology先進(jìn)表面工程技術(shù)Advancedsurfaceengineeringtechnology再制造毛坯快速成型技術(shù)Remanufacturingblankrapidprototypingtechnology納米減磨自修復(fù)材料Nanoantifrictionselfrepairmaterial修復(fù)熱處理技術(shù)Restorationheattreatmenttechnology產(chǎn)品性能升級(jí)技術(shù)Productperformanceupgradetechnology再制造關(guān)鍵技術(shù)Remanufacturingkeytechnology主要研究?jī)?nèi)容MainResearchContents

1．產(chǎn)品拆卸

Productdisassembly

2．清洗所有零件

Cleaningallparts3．所有零件的檢查與分類

Inspectionandclassificationofallparts4．零件的重新調(diào)整或用新零件替換

Partstoadjustorreplacewithnewparts5．產(chǎn)品重新裝配Productreassembly質(zhì)量保證Qualityassurance最終檢查finallycheckRemanufacturingbasicflowchart再制造基本流程圖5.綠色供應(yīng)鏈--Greensupplychain綠色供應(yīng)鏈從產(chǎn)品生命周期的角度出發(fā)，綜合考慮包括產(chǎn)品原材料獲取、產(chǎn)品的設(shè)計(jì)與制造、產(chǎn)品的銷售與運(yùn)輸、產(chǎn)品使用以及產(chǎn)品回收再利用的整個(gè)過程；通過綠色技術(shù)與供應(yīng)鏈管理手段，實(shí)現(xiàn)產(chǎn)品生命周期內(nèi)環(huán)境負(fù)影響最小，資源、能源利用率最高和供應(yīng)鏈系統(tǒng)整體效益最優(yōu)的目標(biāo)。

主要研究?jī)?nèi)容MainResearchContents

Fromtheperspectiveofproductlifecycle,greensupplychaintakesintoaccountofrawmaterialsacquisition,productdesignandmanufacturing,salesandtransport,useandrecyclingofproductsthroughoutthewholeprocess.Throughthemethodofgreentechnologyandsupplychainmanagement,greensupplychainmakesthenegativeenvironmentalimpactminimumduringtheproductlifecycle,utilizationrateofresourcesandenergymaximumandthewholebenefitsofsupplychainsystemoptimal.綠色供應(yīng)鏈模型：

Greensupplychainmodel主要研究?jī)?nèi)容MainResearchContents

閉環(huán)性Closedloop集成性Integration綠色性Greenattributes綠色供應(yīng)鏈Greensupplychain綠色供應(yīng)鏈特性：Characteristics

ofgreenSupplyChain主要研究?jī)?nèi)容MainResearchContents

逆向供應(yīng)鏈管理ReverseSupplyChain Money財(cái)富 Goods商品Informationen原材料供應(yīng)Rawmaterialgeneration運(yùn)輸Distribution使用Usage生產(chǎn)Production供應(yīng)鏈SupplyChain服務(wù)Service再運(yùn)輸Redistribution分類Sorting再制造Remanu-facturing回收Recovery檢測(cè)Identification逆向供應(yīng)鏈管理ReverseSupplyChainManagement主要研究?jī)?nèi)容MainResearchContents

綠色制造研究的背景和意義BackgroundandSignificanceofGreenManufacturingResearch

1國內(nèi)外綠色制造的應(yīng)用案例DomesticandOverseasApplicationCaseofGreenManufacturing綠色制造技術(shù)未來發(fā)展方向FutureDevelopmentofGreenManufacturing

綠色制造的主要研究?jī)?nèi)容MainResearchContentsofGreenManufacturing3內(nèi)容Contents?技術(shù)方案:預(yù)裝箱體底板組件結(jié)構(gòu)優(yōu)化Structureoptimizationofpre-loadedboxbackplanecomponents門體拼裝工藝優(yōu)化Processoptimizationofdoorassembly壓縮機(jī)底板組件結(jié)構(gòu)優(yōu)化Structureoptimizationofcompressorbackplanecomponents綠色設(shè)計(jì)GreenDesign?應(yīng)用效果和相關(guān)成果:簡(jiǎn)化產(chǎn)品結(jié)構(gòu)，易于裝配拆卸Simplifyproducts’structure,easytodisassembly減少低效高能耗重污染工藝Reduceinefficientandenergy-intensiveandheavypollutingprocess雙鹿冰箱抽屜支撐安裝結(jié)構(gòu)ThesupportinstallationstructureofTwindeerrefrigeratordrawer切削液Cuttingfluid污染環(huán)境Pollutetheenvironment危害操作人員健康Harmtooperator'shealth系統(tǒng)復(fù)雜，管理不便Complicatedsystemdifficulttomanage處理費(fèi)用很高Highdisposecost干式切削技術(shù)Drycuttingtechnology山特維克CoroDrill?880干式鉆削SandvikCoroDrill?880drydrilling格里森齒輪干式切削滾刀Gleasongeardrycuttinghob清潔制造CleanManufacturing錫鉛焊料Tin-leadsolder嚴(yán)重危害人類健康Seriouslyharmtohumanhealth嚴(yán)重污染環(huán)境Seriouslyharmtoenvironment綠色貿(mào)易壁壘Greentradebarrier無鉛焊接技術(shù)Lead-freesolderingtechnology三星內(nèi)存條的無鉛認(rèn)證Lead-freecertificationforSamsungmemorychip盛群半導(dǎo)體無鉛產(chǎn)品標(biāo)簽Shengqunsemiconductorlead-freeproductlabel清潔制造CleanManufacturing遠(yuǎn)大中央空調(diào)清潔制造

Yuandacentralconditionercleanmanufacturing溴化鋰全封閉生產(chǎn)，材料利用率99%以上，且廢棄物全部回收。Totallyenclosedproductionforlithiumbromide,utilizationrateofmaterialssuppress99%,what’smoreallwasteisrecycled.清潔盡可能采用拋丸代替酸洗并多級(jí)除塵；用超聲波技術(shù)降低清洗劑用量，并用無磷、可降解清洗劑等。Acid-washingandmulti-stagedeductingareasfaraspossiblereplacedbyshotblastingwhendoingcleaning,inadditiontothat,ultrasonictechnologyisusedtoreduceusageofwashingagent,non-phosphorusanddegradablewashingagentareusedaswell.清潔制造CleanManufacturing水溶性油漆以純水為載體，減少了苯類溶劑的使用量，在降低生產(chǎn)污染、促進(jìn)環(huán)保安全兩方面有著不可比擬的優(yōu)勢(shì)，最大限度地減少對(duì)自然環(huán)境的污染和對(duì)人體健康的損害。Watersolublepainttakespurewaterascarrier,reducesusageofbenzeneclasssolvents,haspeerlessadvantagesoverreducingproductionpollutionandpromotingenvironmentsafety,furthestcutsdowncontaminationtoenvironmentanddamagetohumanhealth.水溶性油漆--Watersolublepaint清潔制造CleanManufacturing寶馬汽車公司的再循環(huán)和拆除中心BMW'srecyclinganddismantlingcenter寶馬X5系可以回收再利用的零部件componentscanberecycledinBMWX5寶馬7系可以回收再利用的零部件componentscanberecycledinBMW7series回收臺(tái)架Recoverybench回收回收的零部件Recycledcomponentsandmaterials階段Stage零件回收Partsrecycling除液Liquidclearance前處理Pretreatment解體Disintegrate有色金屬回收Non-ferrousmetalrecycling回收品items門door擋泥板fender擋風(fēng)玻璃windscreen車燈light發(fā)動(dòng)機(jī)罩enginehood等et,al燃料fuel油類oilsLLC發(fā)動(dòng)機(jī)罩enginehood等et,al座椅seat輪胎tire電瓶accumulator玻璃glass氟利昂Freon儀表盤(未來)instrumentpanel(future)等et,al發(fā)動(dòng)機(jī)engine變速器transmission排氣系統(tǒng)exhaustsystem玻璃glass等et,al加熱器機(jī)芯heatermovement汽化器vaporizer電容器capacitor電機(jī)類electricmachinery等et,al寶馬汽車可回收零部件及材料BMW'srecyclablecomponentsandmaterials廢舊產(chǎn)品回收Recyclingofwasteproducts再制造技術(shù)Remanufacturingtechnologies

據(jù)我國第一家再制造領(lǐng)域的循環(huán)經(jīng)濟(jì)示范試點(diǎn)企業(yè)濟(jì)南復(fù)強(qiáng)再制造公司的數(shù)據(jù)統(tǒng)計(jì)，若每年再制造5萬臺(tái)斯泰爾發(fā)動(dòng)機(jī)，可節(jié)省3.825萬t金屬，回收附加值16.15億元，可節(jié)電7250萬kW·h，實(shí)現(xiàn)利稅1.45億元，減少CO2排放3000t。

AccordingtoJinanFuqiangremanufacturingcompanythatischinesefirstremanufacturingfieldofcirculareconomypilotenterprisescount,if50,000unitssteyrenginesareannuallyareremanufactured,saving38,250tofmetal,andrecyclingaddedvalueis1.615billionyuan.Savingof72.5millionkW·h,profitsandtaxesis145millionyuan,reducing3000tforCO2emissions.再制造Remanufacturing57再制造技術(shù)Remanufacturingtechnologies土星汽車車門再制造Saturnautomobiledoorremanufacturing車門成本:Thecostofautomobiledoor：新車門制造：1000到2000美元Newdoorcostbetween$1,000and$2,000車門回收：100到400美元Salvageddoorcostbetween$100and$400應(yīng)用了再制造設(shè)計(jì)理念與修復(fù)技術(shù)，土星汽車車門修復(fù)費(fèi)用：Becauseofremanufacturingdesignanditsrepairtechnologies，thecostofSaturnautomobiledoorrepair：$143！綠色制造研究的背景和意義BackgroundandSignificanceofGreenManufacturingResearch

1國內(nèi)外綠色制造的應(yīng)用案例DomesticandOverseasApplicationCaseofGreenManufacturing綠色制造技術(shù)未來發(fā)展方向FutureDevelopmentofGreenManufacturing

綠色制造的主要研究?jī)?nèi)容MainResearchContentsofGreenManufacturing內(nèi)容Contents綠色制造應(yīng)用發(fā)展趨勢(shì)：Applicationdevelopmenttrendsofgreenmanufacturing綠色制造未來發(fā)展方向FutureDevelopmentofGreenManufacturing全球化社會(huì)化產(chǎn)業(yè)化綠色制造的研究和應(yīng)用將愈來愈體現(xiàn)全球化的特征和趨勢(shì)Researchandapplicationsofgreenmanufacturingwillincreasinglyreflectthecharacteristicsandtrendsofglobalization綠色制造的實(shí)施將導(dǎo)致一批新興產(chǎn)業(yè)的形成Implementationofgreenmanufacturingwillleadtotheformationofanumberofemergingindustries綠色制造的研究和實(shí)施是一個(gè)社會(huì)化系統(tǒng)工程，需要全社會(huì)的共同努力和參與，以建立綠色制造所必需的社會(huì)支撐系統(tǒng)Researchandimplementationaresocialsystemwhichneedsthejointeffortsofthewholesocietyandparticipation,inordertoestablishthenecessarysocialsupportsystemforgreenmanufacturing低碳設(shè)計(jì)

Low-carbonDesigns產(chǎn)品生命周期碳排放解算方法；

Carbonemissionscalculatingmethodoftheproductlifecycle低碳設(shè)計(jì)自由度約束提取與表達(dá)方法；Extractionandexpressionmethodsoflowcarbondesignfreedomconstraint低碳制造工藝過程知識(shí)的反饋機(jī)制。Lowcarbonmanufacturingprocessfeedbackmechanismofknowledge在低碳經(jīng)濟(jì)的導(dǎo)向下，將低碳的理念融入產(chǎn)品的設(shè)計(jì)過程中形成的低碳設(shè)計(jì)方法，可從設(shè)計(jì)源頭有效地減少材料消耗、能量消耗和CO2排放。Undertheguidanceoflowcarboneconomy,lowcarbonconceptisintegratedintoproductdesignprocesstoformlowcarbondesignmethod,whichcaneffectivelyreducematerialconsumption,energyconsumptionandCO2emissionfromthedesignsource.方向一：綠色設(shè)計(jì)方法與技術(shù)

Directionone:Greendesignmethodandtechnology

生命周期工程

LifeCycleEngineering生命周期評(píng)價(jià)基礎(chǔ)數(shù)據(jù)庫的建立和完善Theestablishmentandtheconsummationoflifecycleassessment

database面向高端裝備以及高值化產(chǎn)品的生命周期評(píng)價(jià)Lifecycleassessmentforhigh-endequipmentandhighvalueproducts生命周期設(shè)計(jì)（LCD）Lifecycledesign以生命周期理論為基礎(chǔ)，以生命周期分析和生命周期仿真為手段，以生命周期各階段的環(huán)境因素作為約束，進(jìn)行新產(chǎn)品的設(shè)計(jì)與制造。Basedonthelife

cycle

theory,usedthelifecycleanalysis

andlifecyclesimulation

asthemeans,andtakenthedifferentstagesofthelifecycleenvironmentalfactorsasconstraints,inordertodesignandmanufacturenewproducts.方向一：綠色設(shè)計(jì)方法與技術(shù)

Directionone:Greendesignmethodandtechnology綠色創(chuàng)新設(shè)計(jì)

GreenInnovationDesign面向綠色設(shè)計(jì)的TRIZ工程參數(shù)擴(kuò)展TRIZengineeringparameterextensionfacegreendesign綠色設(shè)計(jì)目標(biāo)與TRIZ工程參數(shù)的映射GreendesigngoalandtheTRIZengineeringparametermappingTRIZ綠色創(chuàng)新設(shè)計(jì)實(shí)例庫的構(gòu)建

ConstructionofTRIZgreeninnovationdesigncaselibrary將TRIZ創(chuàng)新法則可引入綠色設(shè)計(jì)與制造領(lǐng)域，能夠形成系統(tǒng)的基于TRIZ的綠色創(chuàng)新設(shè)計(jì)方法，為綠色設(shè)計(jì)與制造的創(chuàng)新和發(fā)展提供源源不斷的動(dòng)力TheTRIZinventiveprinciplescanbeintroducedintothegreendesignandmanufacturingsothatsystematizedgreeninnovationdesignmethodbasedonTRIZcanbeformed.Itcanprovidecontinuouslyimpetustotheinnovationandthedevelopmentofgreendesignandmanufacturing.方向一：綠色設(shè)計(jì)方法與技術(shù)

Directionone:Greendesignmethodandtechnology二次污染控制與自動(dòng)化處理技術(shù)

Secondarypollutioncontrolandautomatedprocessingtechnology針對(duì)現(xiàn)有典型機(jī)電產(chǎn)品再資源化技術(shù)，以二次污染小，自動(dòng)化程度高、回收效率高、經(jīng)濟(jì)效益顯著為目標(biāo)，研究退役產(chǎn)品回收的逆向物流管理、庫存管理與設(shè)施布局，開發(fā)退役產(chǎn)品在拆解、破碎、材料分選及廢棄物處理過程中的二次污染控制與自動(dòng)化處理技術(shù)。方向二：清潔生產(chǎn)技術(shù)Directiontwo:clearerproductiontechnologyRecyclingtechnologiesaimatexistingtypicalmechanicalandelectricalproducts,withthegoalofsmallsecondarypollution,highdegreeofautomation,recyclingefficiency,significanteconomicbenefits,researchthereverselogisticsmanagementforretiredproductrecovery,inventorymanagementandfacilitylayout,developthesecondarypollutioncontrolandautomaticprocessingtechnologyforretiredproductsdismantling,crushing,sortingandwastematerialsdisposing.新型再制造檢測(cè)技術(shù)Newremanufacturingdetectiontechnology金屬磁記憶檢測(cè)MetalMagneticmemorydetection

X射線檢測(cè)Xray

detection巴克豪森噪聲法Barkhausennoisemethod再制造檢測(cè)是決定零部件能否再制造的關(guān)鍵步驟，結(jié)合一些常用的無損檢測(cè)手段，通過判斷表面失效程度來決定零件是否能夠再制造。

方向三：再制造理論、方法及技術(shù)

Directionthree:Remanufacturingtheories,methodsandtechniquesRemanufacturingdetectionisthekeysteptodecidewhethercomponentscouldberemanufactured,whichcombinedwithsomenormalnon-destructivedetectionmethods.Whetherthecomponentscouldberemanufacturedisjudgedbythefailuredegreeofthesurface.

先進(jìn)再制造加工技術(shù)Advancedremanufacturingprocessingtechnology研究多因素影響復(fù)雜失效形式下廢舊毛坯零件的再制造加工技術(shù)，重點(diǎn)突破修復(fù)熱處理技術(shù)、表面工程再制造技術(shù)、零件快速成形再制造技術(shù)、零件表面自修復(fù)技術(shù)，構(gòu)建完善的先進(jìn)再制造加工技術(shù)體系。方向三：再制造理論、方法及技術(shù)

Directionthree:Remanufacturingtheories,methodsandtechniquesAdvancedremanufacturingprocessingtechnologyisresearchedundermultiplefactorsinfluenceonfailure

form,withbreakthroughsmadeinkeyareasofrepairpartsheattreatmenttechnology,surfaceengineeringmanufacturingtechnology,rapidprototypingmanufacturingtechnology,components