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category:COKINGPLANTSECTIONSubcategory:J1,j2,j3,j4,J5BeltconveyergalleryPARTI:INTRODUCTIONI.
OVERVIEWABOUTBELTCONVEYERGALLERYSTRUCTURALSYSTEM:??J1,J2,J3,J4,J5beltconveyergallerystructuralsystemistheitemofThaiNguyenSteelandIronCorporation2ndstageexpansionproject。BeltconveyergallerysteelstructureisdesignedbythePrincipalContractorChinaMetallurgicalGroupCorporation(MCC)andassigntothissubcategoryforSubcontractorisThangLongFerrousMetallurgyJointStockCompany.Thissubcategoryincludesthefollowingsections:1。J1beltconveyergallerysteelstructurelinkingtheJ2transportstat(yī)ionwithJ3transportstation。J2beltconveyergallerystee(cuò)lstructurelinkingtheJ3transportstationwithcokecuttingroom.J3beltconveyergallerystee(cuò)lstructurelinkingthecokecuttingroomwithJ4transportstation.J4beltconveyergallerysteelstructurelinkingtheJ4transportstationwiththecokescreeninghouse。J5beltconveyergallerysteelstructurelinkingthecokescreeninghousewithG2transportstation.Subcategoryofbeltconveyergallerystee(cuò)lstructuresystemisdesignedwithsteelcolumnsystemwhicharemanufacturedfromhotrolledsteelgeometricfontsizeH。Structureofrackingplatformisusedtypesofhotrolledanglestee(cuò)l,steelbeamsystemsupportingroofisusingcombinedsteelgeometricfontsizeI。Sub-beamssystemsupportingthefloorusinghotrolledsteelshapeI,U.。..PurlinroofsystemusingsteelshapeC。..Flooringshee(cuò)tandstairsontheconveyorusing6mmanti-slipreligious.?Thissub-categoryisdesignedtouseplanofstructuralofhotrolledsteelcolumnlinkingstabilitybracingandrackingplat(yī)formsystemrunningalongtheconveyorgallerysothecolumnstructuresandtrussareappliedsimilarproductionprocesses。Sointhisconstructionmethod,wejustdiscussthemeasurestoproducestee(cuò)ltruss'sframestructures。
II.SIZEANDSTRUCTUREOFTHEITEM。1。Describethesizeofthebeltconveyergallerystructuralsystem(J1-J5):?J1beltconveyergallerysteelstructurehaslengthof10.56m.Trusssystemisarrangedstartingfromcos—0。181m。Andalongthedesignslopeto+2,894m。Thewidthofthesteeltrusssystemis3。4m。Theheightofthetrusssystemis2.5m.
J2beltconveyergallerystee(cuò)lstructurehaslengthof54.50m。Trusssystemisarrangedstartingfromcos+0600mandalongthedesignslopeto+9,676m.Thewidthofthesteeltrusssystemis3。4m。Theheightofthetrusssystemis2。5m.
J3beltconveyergallerysteelstructurehaslengthof124。00m.Trusssystemisarrangedstartingfromcos+1219mandalongthedesignslopeto+23,779m。Thewidthofthesteeltrusssystemis3.4m。Theheightofthetrusssystemis2.5m.?J4beltconveyergallerysteelstructurehaslengthof20。35m.Trusssystemisarrangedstartingfromcos+21,156mandalongthedesignslopeto+26,715m.Thewidthofthesteeltrusssystemis3。4m.Theheightofthetrusssystemis2.5m.?J5beltconveyergallerysteelstructurehaslengthof12.666m。Trusssystemisarrangedstartingfromcos+5007mandalongthedesignslopeto+6,710m。Thewidthofthesteeltrusssystemis3。4m。Theheightofthetrusssystemis2.5m.?Basedonthedesigndrawing,whichwerehandedbythePrincipalContractortoSubcontractor,wedividedintothefollowingtypesofcomponents:Stee(cuò)lcolumnsStructuresupportingthemaintrussstructure:—Columntype1(JZ4)hascrosssectionofemptycolumnwithwidthof3。4mandheightof14。52m.MainbarbysteelH300*305,bracingbarbystee(cuò)lU16,andL75—L100.—Columntype2(JZ2/3)hascrosssectionofemptycolumnwithwidthof3.4mandheightof10.35m。MainbarbysteelH488*300,bracingbarbysteelU18,andL56-L125。-Columntype3(JZ2/3)hascrosssectionofemptycolumnwithwidthof3。4mandheightof19.55m。MainbarbysteelH700*300,bracingbarbystee(cuò)lU18,andL56-L125.—Allthecolumnshavelength>12mwillbedividedintosmallercomponentswithlength<=12mandallareproducedintheplant,thencombinedandconnectedintheconstructionsite。B.J1—J5beltconveyergallerysteelstructure:Width3.4m;Height2。5matotallengthiscalculatedasthedesignslopeis:222.076m?!猂ackingplat(yī)form(HJ1—HJ8)hasstructureofanglesteeltrussformat:Height2。5m,Length31.2m(max)。Thebarinuppertrussandthebarinbellowtrussisusedhotrolledstee(cuò)l2L100—2L130.Thewebbarsusehotrolledsteel2L63-2L90.
-BottomfloorofconveyorsarehorizontalbeamssupportconveyerusingsteelI18,verticalbeamssupportconveyerusingsteelI16,auxiliarybeamsusingsteelU8。Flooringsheetonthebeltconveyorgalleriesandstairsuse6mmanti—skidsteelplate。?-Steelstructurecoversbeltconveyorgalleriessystem:Theframeworkisusedtocoverusingcombinedsteel。BracingoftheframeusinganglesteelL56*5,thestructuresupportingthereligiousroofusingC200cold—rolledshapesteel,thestructuresupportingthereligiouswallusingC120cold-rolledstee(cuò)l。?—Alltheframeshavelength〉12mwillbedividedintosmallercomponentswithlength<=12mandareproducedattheplant,thencombinedandconnectedintheconstructionsite.?PARTII:PREPARATIONOFFACILITIES,ENGINEERINGSUPPLIESANDMATERIALS
FORSTEELSTRUCTURALFABRICATIONOFBELTCONVEYORGALLERYI.FACILITIESENGINEERINGSTEELPRODUCTION.TheentiresteelstructureoftheitemsteelstructuresupportingbeltconveyorgallerysystemJ1toJ5aremanufacturedatfactoryofThangLongFerrousMetallurgyJSCinMyHaoDistrict—HungYenThestructuralwithweight≤5。000kgandlength≤20mareproducedinfactories。Thestructuralwithweight〉5000kgandlength>30mareproducedoutsidetheprocessingofsteelstructures。Ourplantincludesfactorysystem,technicalstaffandskilledworkersequippedwiththemodernequipmentandmachinerytoproduceproductsmeetingthetechnicalrequirementsofdesignsandcurrentstandards。Equipmentsforproductioninplantsisasfollows:AProcessingequipmentembryos1。Hydrauliccutterbutflat(yī)production(Imported)?:?012。CNCembryoscutter(Imported)? ? :?023。Punching—and-shearingmachine???:?014。Hydraulicpressmachine300T-PPN31200??:?015.Stee(cuò)lcutters ? ?? ?:?01B.Mechanicalequipment1。3-axiswindmachines??? :?012.U—millmachine? :?013。Lat(yī)heT750,T823 ? ?: 014.Automat(yī)icdriftingmachine ? :?015。Large-diameterdrillZ3050x16?? ?: 016。Twostonegrinder?? ? ?: 027.Handforever:058.Drillingmachine?? :?01C.Weldingequipment–bending1.
AutomaticWeldingMachine2burners? ?: 01
2。
Semi-automaticweldingmachine?? :?03?3。
MachinefittingcombinationsH-beamsautomatically?:?01
4.
Wingbendingmachine? ? :?01?5。
Ta350CO2weldingmachine–Win : 05D。Cleaningandpainting1。
Bogocompressors ? ?:?01
2。
Sandblastingmachine ?? : 01?E.
Transportequipmentlifting?1.
Q=10toncrane??? : 04
2.
Fork—lifttruck:01
F。
Testequipment?1。
EquipmentandtestkitsKCS ???: 01
2.
Coatingthicknessmeasurement:01?3.
Panme,gripsize?G。
Equipmentandconstructionmachineryatconstructionsite
1.
Welder? ? ???:?02
2.
Generators? ? :?01?3。
Ironcuttingmachines ? ? ? : 01?4。
MachinesforconstructionotherII.
HUMANresourcesforSTEELstructurePRODUCTION。TotalnumberoftechnicalworkersofthefactorywentintoproductionofsteelstructuresforCokebeltconveyorgalleriesto94peopleatitspeak.
Ofwhich:
1。
Welder:25workers?2.
Themeddetailsfixtures:15workers?3。
Mechanistskilledmanufacturinggrade4/7ormore:05workers
4.
Turner:02workers?5.
Electrician:02workers?5.
Coldassemblyworkers:15workers?6.
Theotherworkersforproduction:20workers
7。
Technicalengineeringstaffforproduction:10peopleIII。
PREPARATIONMATERIALS,MATERIALSTEELPRODUCTION。1.
Steel:Alltypesofsteelinproductionofstee(cuò)lstructurestoensurethenewsteel,stainlesspitting,nowarping。
Steelmusthaveaclearorigin,musthaveaqualitycontrolcheckofeachtypeofbat(yī)chproduction。
Aftertheinvestment,supervisionconsultantstoagreetotestforsamplingqualitycontroltoensurethenewsteelwasputintoproduction.
Thee(cuò)ntireproductionofsteelforbeltconveyergallerysteelstructureisQ235BsteelwhichmadefromChinaorotherstee(cuò)lwithequivalentspecifications.2.
Weldingmaterials:weldingmaterialsofchoiceforelectricweldingmethodaccordingtoautomaticweldingandmanualwelding.
a)Manualwelding:AttherequestofdesigninginweldingofQ235Bsteelstructure,usingE43weldingrodsofChina.TypesofweldingrodshasthesametechnicalfeaturesofJ421weldingrodofVietnameseGermanWeldingCompany,FS-E421andFS—E422ofthecompany‘sHuuNghiweldingandconstructionofVietnam'smechanicalproduction.?b)Automaticwelding:WhenweldingsteelstructureswithsteelQ235AandQ235BusingweldingwireandweldingcompoundH08EH08AorequivalentweldingwireandweldingcompoundFS—HW08A,HF-402。3.ChoosePaint:—EpoxyPrimer,EpoxyintermediatepaintandcoatingofPUpaintofmanufacturersinVietnamwasacceptedbytheInvestorandMCC(HanoiGeneralPaintCorporation/JotunVietNam/Interpaint/Chugoku。。.)withappropriat(yī)equalitymeetingtherequirementsoftheproposeddesign.?PARTIII:STEELFABRICATIONA—GENERALPRINCIPLESFabricationofstee(cuò)lstructuresforbeltconveyergallerystructuralsystemcomplieswithconstructionstandardsandacceptanceofGB50205—2001,steelstructuralweldingstandardJGJ81-91,205—83China’smanufacturingstandardsandstructures
170—8920TCN—steelofVietnamasfollows:
a,Steelstructureandtexturefontaneltiounon—standardpartismanufacturedaccordingtodesigndrawings,detaileddrawingsofcomponentsthatareavailableforapprovalandpromulgation。b,Whenprocessingusingadvancedmethods,inaccordancewiththerequirementsoftechnologyandstrictcontrolofthestages。
c,Materialsusedforprocessingandmanufacturingtoqualityandnumberofsteelgradesinaccordancewithdesignrequirements.?d,F(xiàn)ortheparticularsteelcomponents,inadditiontogeneralprovisionsalsocomplywithspecificregulationsforsteelmaterialsofthatstructures。
e,Requirementsforsteelandweldingmaterials:Allthesteelintothemanufacturingtobetestedmuscleandphysicallybythelegalunit’sperformance。?Weldingrod,weldingwireandweldingcompound'squalitycertificatesshouldcallthemanufacturertoprovide,priortousetocheckquality。f,Othermaterials:
Bolts—linktypemusthavethecertificate,thequality。?
Anti-rustpaintandprotectedbypaintarespecifiedaccuratelyasthedesignofpaintacomponentortwocomponents,thelevelofcleaningandcoatingthicknessofeachlayer.B—MANUFACTURINGPROCESSOFSTEELCOMPANYResearchdesigndrawings,constructiondrawingsmadeResearchdesigndrawings,constructiondrawingsmadeInspectionandapprova/Inspectionandapprova/Check,ApprovalUpdemandformaterials ??? ? ? Updemandformaterials?? ? PurchaseofsuppliesbyprojectrequirementsPurchaseofsuppliesbyprojectrequirementsCheckinputsCheckinputsReturnproviderNo。
Reach?? ? OkreachedReturnproviderImpression,bycuttingembryodrawingshavebeenapprovedImpression,bycuttingembryodrawingshavebeenapproved?Flatstraightening,preparingjointcombineddetailsFlatstraightening,preparingjointcombineddetailsInspectionanddocumentationInspectionanddocumentationDetailedfittingcombinationDetailedfittingcombinationconsortiumconsortiumweldingafterdetailshavebeencombinedStraighteningwingStraighteningwingdetailafterweldingPerfectfittingassemblies
PerfectfittingassembliesInspectionanddocumentationInspectionanddocumentationWeldingcompletedetailWeldingcompletedetailsStraightening,flat,heated,groundfixStraightening,flat,heated,groundfixInspectionanddocumentationInspectionanddocumentationSurfacecleaningproductsSurfacecleaningproductsInspectionanddocumentationInspectionanddocumentationPaintproductsPaintproductsInspectionandInspectionanddocumentationLastinspection.
MakingrecordsofcompletedtestsLastinspection.
MakingrecordsofcompletedtestsPublictransporttoPublictransporttoconstructionsiteC—SteelstructuremanufacturingI。Billetprocess(billetforming,markingandcutting)I。1。Formingandmarking:Beforeformingandmarking,steelsurfacemustbecleanedsothatthereisnogreaseordust。Steelmustnotberustyandabscessed。Workerwhoisinchargeofforming,markingmustbeskilledandwell-trainedexperiencedandabletounderstand,detaildesigndrawing.Superviseenginee(cuò)rmustpopularizemanufacturingoartstechnologyandinstruetmarkingworkdertomakearedundancyincaseoftheshrinkageincutting,weldingandchamferingToolsforformingandmarkingare:stee(cuò)lpen,paranecalipersquare,iron—sheetmeasuringtape,setquare。I.2.Billetcutting:2。1。Cuttingbilletbyheatingmethod:Duringthecuttingprocess,tempermustbestableinordertoreducethebilletwarping。Temperat(yī)ureatthecutoffpointshouldbecontrolledfrom9000Cto10000Csothatthecuttinglineisflatandnotburneddueandthereisnosteelslagatlowtemperatureinordertoreducethelaborcostforthebilletcleaningprocesstochamfering.Meansandtoolsforbilletcuttingbyheatingmethodareincluding:Gas–oxyplane-shearingmachinemadeinChina,KEROIgas—oxyplate—shearingmachinemadeinJapan。.2.2.Beveled:Allthebutt—weldingforpartswiththebilletthickness≥8mmshouldbechamferedbymachineorautogenouscuttingmachine.Toleranceofchamferingisexecutedbaseontable4.3。2standardGB50205-2001ChinesestandardorAWSD1.1standardonpage11.Table5appliestoVmanualweldingjoint。2。3Billetstraighteningbeforejiggingwelding:-Methodofstraighteningcomponentsmadebystraighteningmachinededicatedstructuresforhot-rolledstructuralstee(cuò)landcombinedweldingsteel。Manualstraighteningmethodforstraighteninghot-rolledcornersteelcomponentsandothercomponentswhichhavecomplexsizeandbeamstraighteningmachinefails。?—Theremustbenodimplesonsurfaceofparts,depthofcastmarksonsurface0.5mmafterstraighening?!裕瑁澹醠lowancetolerancetableafterstraighteningsteelmaterial.No.CategoryDiagramAllowancetolerance(mm)1Partialsmoothnessoftheplatet≤14t≥141000t1000tTolerancerange1000mm:1,51,02Theheightoftheformsteel’sbow(f)ff1/10005mm3bbΔΔbΔΔbΔ=b/1000Δ=b/10004bbbΔΔbΔΔΔ=b/80Δ=b/805TheslopingofsideedgeofI&Hshapedstee(cuò)l:(Δ)bbHΔbΔHΔbΔΔ=b/100Δ=b/100I。3.Processingparts,hollowofpartandpartassembly。-Singlehollowsofsimilarpartscanbejiggedmanyplatefordrillingatthesametime,Usingafixedofclambingsettoavoidbacklashwhendrilling.Drillholesconnectingpartsbymultiboltsmustbeexactlymarkedandimplementedbypair,dependingonthedrillhole’sdiametertomakeadrillingtestfirst.—Thedrillholesthatcannotbeconfirmendtobeimplementedfirstshouldbedoneafterstructurecompletiontoensuretheaccuracy。-Lightstructuralparts:roofpurlin,framepurlintobedrilledbyverticaldrillpressshownonthedetailedmanufacturingdrawingforeachtype。Quantityoftypesandsymmetricbars(ifany)needtobepaidattentionwhenstitching。-Angle—stee(cuò)lbracewhichhasdrillholeat(yī)thetwoendofthebartoconnecttemporaryDhole=db1+2mmTolerancetableofprocessingforhighintensivebolt’shole。No。NameNominaldiameterandallowancetolerance(mm)1BoltNominaldiameter12162022242730Allowancetolerance±0,43±0,52±0,842Bolt’sholediameter13,517,52224263033Allowancetolerance+1—03VerticalstraightnessNomorethan0,03tand〉2,0mmAllowancetolerancetableofhole’sdistanceNo。CategoryAllowancetolerance≤500〉500~1200〉1200~3000≥3000123Betweentwocontiguousholesofsamegroup。BetweentworandomholesofsamegroupBetweenthefirsttwoholesoftwocontiguousgroups.±0,7±1,0±1,2±1,2±1。5±2,0±3Afterdrilling,thesharpeninganglesofholesmustbegrindedandcleaned。Generalrequirement:inspectionforbilletbeforejiggingsteelstructurecombinations.Allwrongsize,warpingbilletsmustberejectedbeforejiggingsteelstructurecombinations.II.1.Jiggingandweldingsteeltrussandlinkingbracingcolumntocreateframes:Erectingmold:moldiserectedonflat(yī)floortoensuregradedimension(ifany)。Thelockcodemustnotbecrossed;thecentrallineofflatisonhorizontal(theweb)shouldbeonthesamelevel(testbybled)Theworkofjiggingarecarriedoutbymeansoftemporaryattachmentweldthencheckallthegeometricdimensionsoftheframeofsteeltruss,thewarpingofdetailparts,flatsurfacesinsideandoutsidetheframeofsteeltruss.Oncetheparameterscontrolledbytherequirementtoconductcompleteattachmentlinkthenodesofthestee(cuò)ltrussII。2。Completelyjiggingcolumnpartsandsteeltruss:Beforecompletelyjiggingparts:technicaldepartmenttocheckallthedetailswhichweretemporaryfixturesandtorejectallpartsthatdonotmeettherequirementofsize,straightnessandreplacenewones。Partsareonlyjiggedwhentheyareconfirmedforsmoothnessandstraightness.Whenweldinglinkingbuttonsofthetrussandlinkingbracingcolumnstoconductaccuratelytechnicalrequirementsinordertoavoidimproperweldingprocessescausingwarpingofthelinkcodeduetoshrinkageoftheheat。
Jigginggussetplateofcolumnbase:Beforejiggingcolumn,beammustbestraightened,withoutwarping,theflangemustbeflatsothatthegussetplatewillbecrossedwiththeflangeandthewebtoensuresizeformat(yī)ching.Jigginggussetplat(yī)eofbeamhead:Donelikejiggingcolumns,weldingcombinationshouldbefinishedbeforejiggingparts;bracingstrutsand“conbo”(stee(cuò)lplateunderparlin,ifany)shouldbestraightened,smoothedandnottwisted。Toleranceofcombinationjiggingbasesontable8:Table8:II.3.WeldingforI,steelbeamstructure,Hcolumnandtruss1。Weldingmaterials:—Manualweldingrod:UseE43weldingrodorweldingrodwiththesameintension(FSJ421)?!狝utomaticalweldingwireandcompound:useH08EorH08AweldingwireandcompoundwiththesameintensionFS—HW08A,HF—402GettingcertificateformbyVietnamRegistrationDepartment.2.Weldingprocess:2。1Manualweldingjoint:Manualweldingisonlyapppliestoweldpart,nottocombinationwelding(exceptforsmallpartsthatconnotbedonebyautomat(yī)icmachine)。Beforewelding,mustdefinepositionforpartsandpayattentiontodeformat(yī)ioninweldingprocess,especiallywithpartsthathavesurfaceinstalledhighintensionbolts。Usingareconductingplat(yī)etoensuresimilarmechanicalcapacityatthefirst,endandmiddlepointofweldingpoints.Ensuringespeciallywelldoneforbuttweldsduringweldingprocess(connectingplangeandweb)adjustelectricpressureasregulationsfromtheweldingmaterialmanufacturer(notedonpackages)toavoiderrorsofweldingjointwhichcausesbyunstableelectricpressure.Manualweldingrodsshouldbedriedbeforeusing.Writtingnameofwelderforweldingjointspositionwhichhehasdone。Allbuttweldingmusthavearcconductingplat(yī)e。Beforeweldingjoints,weldersmustcleanallpositionofweldingpointandknowweldingpoint’sheight.Usingmoldtocheckofheightofweldingjoints,Ultrawsonicinspectionshouldbeappliedtoallbuttweldsandre-weldallthepointsthatdonotmee(cuò)tthetechnicalrequirements。2。2.WeldingsteelstructurewithportweldingmachinemadeinChina.AfterjiggingforIshapedbeam,Hshapedcolumnandtruss,usingcranebridgeinworkshoptoliftcombinat(yī)ionstoautomaticweldingmachine.Thejiggingbeamiskeptslopingonthefixedbracket,(unmovable)。Themachinehastwosupportedbracketssothatitcanweldtwobeamsatthesametime。Afterbeinginstalledandadjusted,towedingheadsautomat(yī)icallyprotrudetothepositionneedtobeweded。Theframeismoving,thebitsasoperatingandbeamisweldedonallitslength。Wecommitthat(yī)theuseofautomaticportweldingmachinetoproducesteelstructurewillguaranteetheprogressandthequalityofproductsthattheInvestorswant。Table9:3。Checkingweldingjoint。3.1Buttwelding:—Byvisual 100%—Byultrasonic?100%forsteelwiththickness≥8mmappliedasVietnamstandard6735:2000(BS3923—1:1988)-Checkingbytest(tensiletest)forsteelwithvariuosthichnesses:01sample/pertest.3。2。angleweldjoint:-Byvisual:? 100%-BymoldasVietnamStandard338-2005:??100%-Byultrsonic: 0%Defectsattheweldingjointfoundduringcheckingwillberecorded.Allnecessaryworksforrepairingdefectsanderrorswillbealsorecordedaswell。Theweldingjointmustbecleandtoensurenon—residuaryofdefectsduringchecking。DefectingtolenceofanglejointweldasinfigureAandBareaccepted.DefectsasinfigureCmustberepaired。DefectingtolenceofbuttweldasinfigureDisaccepted,defectsasinfigureEmustberepaired。(AccordingtoAWSD1。1page40)PictureA:BestweldingjointsPictureB:AcceptabledefectedweldingjointwithCpointisfrom0.1Sto0.8mm(S:lengthmeasuredaccordingtotherightanglesideoftheweldingjoint)PictureC:unacceptabledefectedweldingjointsPictureD:AcceptablebuttweldingjointwithR=0to3mm。ErrorweldingjointInsufficientweldingjoint(notfullydone)Burned—baseweldingjointbearingweldingjoint3。3.StraighteningIshapedbeam,Hshapedcolumn,andtrussafterwelding:Afterwelding,Ishapedbeam,Hshapedcolumnandtrussalmostarewarpedanddeformedbecauseofheat。Therefore,wehavetostraightenthemagainasinitialdesign.StraighteningIshapedbeamwillbeprocessedbystraighteningmachine。Procedureofstraighteningforbeamstraighteningisasfollows:usingcranebridgeintheworkshoptolifttheIshapedbeamorHshapedbeamuptobedofstraighteningmachine.Pressingelectricbuttonforoperat(yī)ingreelsothebeamwillmoveonalongitsbedsmoothlywithoutanyproblemsfortraslat(yī)ionalmovementofIbeamorHbeam。AdjustingthestraighteningengineofmachinegraduatlylowerdowntotheundersidesurfaceofIbeamorHbeam.Bushinggreaseonsurfaceofbeamrib.Pressingstartbottonforhydraulicengineofstraighteningbeamtooperatetogetherwiththereelsothatthebeamsurfaceisalwayscontactedwithbeamstraighteningengine,pressureforcewillbeincreased。IshapedbeamorHshapedbeamismovingtranslationallyonenginefewtime,itwillbestraight,smoothlyasdesign。ProcedureofstraighteningsteeltrussisdonebymanualstraighteningtechniquewithGas—oxygenburnerisasfollows:professionalworkerswithknowledgeandexperiencewillobservewiththenakedeyeandsupportingdevicestodeterminethepositionstoimpactheatingandcoolingimmediatelytoputthesecomponentsarelinkedintothesystembacktoflatlayoutwhichisallowedasthedesignandcurrentregulations.Checkingweldjoint:ButtweldByvisual100%Byultrasonic:Steelwiththickness≥8mm:100%(asVietNamstandard6735:2000)Steelwiththickness〈8mm:0%(asVietNamstandard6735:2000)。AngleweldjointByvisual100%Bymold(asVNstandard338—2005)100%Byultrasonic0%3.4.weldingsmallparts,finishingweldforbeam.AfterstraighteningHbeamrid,thecranebridgewillliftthebeamontothewagonandmovetothecompleteweldingstage.Righthere,thebeamisweldedadditionalheadplate,bracingstrut,supportedbeambug,gussetplateforbrace,etc…togetherwithdrillinganddrifting…Beforewelding,thesurfaceofelementsmustbecleanedattheweldingpointswithnolessthan20mmofwidth.Assembliesmustbecheckedbeforewelding。Nextlayersareonlyallowedtoweldwhenstains,dirty,craksofpreveouslayerwithcavityarecleaned.Thesizeofeachweldingjointmustbefollowedasspecifiedstructuraldrawing.Wee(cuò)quippedmodernmachinessuchas:6-burnerweldingmachine,CO2gaswelding,drillersandpunching-and-shearingmachineintheworshop.Thesefollowingtolerancesmustbeensuredtoexecuteinthecompleteweldingsteps:III.CLEANINGWORKSee(cuò)lstructureafterweldingandtestingcompletedtoensurestandards,mustbeputtoworkcleaningasSA2。5puritygradeunderISO8501:Beforecleaningbythesandblastingmethod,workerstocleanupthepreliminaryimpurities,tracessolderedtowarts,andothererrorsduetowelding,jiggingcausedbyastainlessmachineandagrindertowhetalllobeswhichthefixturesleft.Beforeprimertocleanthestains,oilonsurfaceofcomponents(inthecasethereisstilllubricantsticking,youmustusechemicalstocleanthechemicalimpuritiestomaintainsteel).
Priortocoating,qualitycontrolofprimersneedtobedone。
Usestructuralsteelwhichwascleanedtothepaintbywagon。
Structureswereputintoseparat(yī)eroomsforpaintingwithsprayguns。IV。Paintingprocess。ThepaintingprocessappliesasFW6960-8440-SP—0004withfollowingconditions:1。Conditionsofweather:Donotpaintat(yī)thetemperature<100Candthehumidity〉85%。Theprocessofpaintingisnotdonewhenthemetalsurface'stemperature〈30Cor>80C.Donotpaintunderthesun,intherain,thesmogandonwetsurfaces。Thesurfacenee(cuò)dtobepaintedwithin04hoursaftercleaning。2。Conditionsofcompressedair:Theconpressedairforpaintingshouldbedampseparation,oilandthetemperatureshouldbemorethan100degreecelsius。3.Conditionsofequipments:ThedevicetopaintisGracovacuumpaintsprayingdeviceandsimplepaintsprayingdevice.Replacethepaintsprayerwhenitisab
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