阿隆視模具監(jiān)視儀.ppt

Vision Automation for Mold Protection & Faster Cycles 模保可視自動化，循環(huán)更快,MoldWatcher,MoldWatcher For:模具監(jiān)視器可以： Mold Protection 保護模具 Part Inspection 檢測產(chǎn)品,What is Vision MoldMonitoring? 什么是可視化模具檢測,MoldWatcher is taught digital images of a good molding cycle as the standard, and subsequent production cycles are compared 模具監(jiān)視器把正常循環(huán)周期的數(shù)字化圖像作為標準，后面的生產(chǎn)循環(huán)都與之對比。 Pixel elements act as sensors so detailed image analysis can be provided 像素起傳感器的作用，所以可提供具體的圖像分析,How Mold Protection Works 模保的工作原理,The Mold Opens 開模,Before Ejectors Image Is Taken 頂出前拍照,Presence of all parts on “B” side (moving) verifies the absence of parts from “A” side. Part quality and insert placements can also be verified. If good the ejectors are permitted to proceed. 所有產(chǎn)品都在：B側（動模）表明產(chǎn)品都脫離了A側。也可檢測產(chǎn)品的質量和嵌件的放置。如果沒問題，頂針動作可繼續(xù),1.Ejection Is Enabled 頂出啟動,If all parts are present and good, ejection is allowed.如果產(chǎn)品都在且無問題，允許頂出 If all parts are not present, the press is stopped. If bad parts are detected, the response is programmable. The press can be stopped or the bad parts re-routed.如果所有產(chǎn)品都沒有檢測到，機器停止運轉。如果檢測到次品，響應動作可編程，可以讓機器停止也可以重設次品路徑,Ejection Is Complete頂出完成,After Ejectors Image Is Taken 頂出后拍照,Absence of all parts on “B” side is verified. This image can also be used to verify slides, ejector pins, cores, etc. If good the mold is permitted to close for the next cycle. If problems are detected, the press is stopped.確定所有產(chǎn)品都脫離B側，也可檢測滑塊、頂針、型芯。如果沒問題，則允許關模繼續(xù)下一個循環(huán)。如果檢測到問題，機器停止運轉,B,B,B,A,A,A,Basic Components基本構成,Mini Computer with Separate Touch Screen 微型電腦，獨立觸摸屏,Computer with Integrated Touch Screen 與觸摸屏集成的電腦,System includes:系統(tǒng)包括 Vision Computer可視化電腦 Avalon PlantVision Advanced Mold Monitoring Software AvalonPlantVision高級模具監(jiān)測軟件 Mobile stand or mount可移動支架或安裝座 One or more cameras and lights 1個或更多的攝像頭和近紅外線燈 I/O Interface Device (Euromap12/67, Ethernet) I/O接口模塊（歐標12/67,以太網(wǎng)）,Horizontal Presses 臥式機,Cameras and lights are usually mounted on the stationary mold or platen 攝像頭和近紅外燈通常都安裝在定?；蚰０迳?Controller can be mounted on Mobile Stand or Swing Arm Mount 控制器可以安裝在活動支架或搖臂支架上,Vertical Presses 立式機,Vertical Rotary Press立式轉盤機,Vertical Shuttle Press立式滑板機,Detects misaligned or missing inserts 檢測嵌件偏移或無嵌件 Detects double inserts檢測重復嵌件 Verifies insert position 識別嵌件位置 Continuously inspects until inserts are in the correct position持續(xù)監(jiān)測，直到嵌件位置正確 Assists operator or pick-and-place robot協(xié)助操作人員或機械手 Verifies part removal 識別產(chǎn)品移動 Prevents mold crashes 防止模具被撞 Works with rotary or shuttle presses 與轉盤或滑板機同步工作,Insert Molding嵌件注塑,Most Common Uses常規(guī)應用,Part presence / absence產(chǎn)品在位/不在位 Flash 飛邊 Short Shots 短膠 Slide / tooling position 滑塊/模具位置 Insert presence/position 嵌件在位/位置 Broken pins / cores, etc. 頂針/型芯損壞等,Cycle Time Implications 循環(huán)周期影響,Cycle Time Invested循環(huán)時間投入,Cycle Time Recovered 循環(huán)時間收益,Vision security often permits faster mold-close speed 可視化安全模式會帶來更快的關模速度 Downtime avoidance usually more than compensates for any additional cycle time 杜絕的停機時間通常多于額外增加的循環(huán)時間,MoldWatcher Basic 模具監(jiān)視器基本設備,Major Features 主要特征,Two Camera Capability 2個攝像頭的性能 Dual Resolution Camera雙分辨率攝像頭; 640 x 480 & 1280 x 1024 Near Infrared Camera & Light with Visible Ambient Light Elimination Filtering近紅外線攝像頭和燈，配有過濾周圍可見光線的濾鏡。 Robust Mold Protection Vision Tool強大的可視化模具保護工具 Image Alignment Tool Compensates for Platen Drift圖像校正工具彌補模板晃動 Multiple I/O Configurations:多樣化I/O模塊 E-Net I/O with 4 Inputs and 6 Outputs 以太網(wǎng)I/O模塊，4個輸入和6個輸出 SPI Quick Connect for “Instant Installation” SPI快速連接模塊，做到”快速安裝” Statistical Process Reporting & Process Analysis with ProcessRX 數(shù)據(jù)處理報告和分析軟件 ProcessRX,MoldWatcher Pro 模具監(jiān)視器專業(yè)設備,Major Features 主要特征,Eight Camera Capability 8個攝像頭的性能 Dual Resolution Camera雙分辨率攝像頭; 640 x 480 & 1280 x 1024 Near Infrared Camera & Light with Visible Ambient Light Elimination Filtering近紅外線攝像頭和燈，配有過濾周圍可見光線的濾鏡。 Robust Mold Protection Vision Tool強大的可視化模具保護工具 Image Alignment Tool Compensates for Platen Drift圖像校正工具彌補模板晃動 Multiple I/O Configurations多樣化I/O模塊: E-Net I/O with 4 Inputs and 6 Outputs 以太網(wǎng)I/O模塊，4個輸入和6個輸出 SPI Quick Connect for “Instant Installation” ” SPI快速連接模塊，做到”快速安裝” Integrated Digital I/O with 8 Inputs and 8 Outputs 數(shù)字化集成I/O,8個輸入/輸出 Statistical Process Reporting & Process Analysis with ProcessRX數(shù)據(jù)處理報告和分析軟件 ProcessRX,Easy Implementation安裝便捷,The E-Net digital I/O module connects to the vision controller via an Ethernet cable and is wired to the input terminals of the process machine. It has 4 inputs + 6 outputs 24V DC relays 以太網(wǎng)數(shù)字化I/O模塊通過以太網(wǎng)線接到可視化控制器上，并且通過電線接到機器輸入端。它有4個輸入+6個輸出，24V DC 繼電器 The SPI/Euromap12/67 Quick Connect can be used to interface the vision controller directly into an existing robot connector and to share it with a robot or sprue picker SPI/歐標12/67快速連接模塊用于直接連接可視化控制器和現(xiàn)有機械手接頭，與機械手或取出機共享此接口。,E-net I/O is standard on the Basic system 以太網(wǎng)I/O模塊是基本設備的標配,What Can It See?它能看到什么？,Specific resolution is dependent on: 具體分辨率取決于： Camera resolution攝像頭分辨率 Field-of-view size視野范圍 Image contrast圖像對比度 Camera angle 攝像頭角度 Additional cameras can be added for additional resolution in specific areas 特殊區(qū)域可增加額外攝像頭以加強分辨率,The smallest detail that can be resolved is dependent on camera resolution 最小可分辨尺寸取決于攝像頭的分辨率,Resolution estimate above is conservative due to steep camera angles on most horizontal press applications.以上分辨率是保守估計的，因為大多數(shù)臥式機應用中攝像頭角度過高。 Actual resolution on a specific application is also dependant on part / background contrast and environmental image “noise”.每一具體案例的實際分辨率也取決于產(chǎn)品/背景對比度和周圍環(huán)境對圖像的干擾,Near Infrared Camera & Light近紅外攝像頭和燈,Peak NIR Sensitivity Matched at 860 Nanometers峰值近紅外敏感度達到860納米。 NIR Filter Eliminates Visible Ambient Light近紅外濾鏡消除周圍可見光 DarkLight-IR NIR Light has 100,000 Hr. Mean Life, is completely safe and emits no heat or glare to affect operating personnel DarkLight-IR近紅外燈，平均壽命100,000小時，絕對安全，不發(fā)熱，無強光，不影響操作人員。 Permanent Mount or Magnetic Mount (shown) for Quick Changes, Press to Press 永久安裝座或磁性安裝底座（如圖），方便您在機臺間快速更換,Flexible, Scalable, Easy to Use 靈活，可升級，使用簡單,Easily adapts to any press 容易、方便，適合任何機器 Handles multiple cameras & lenses for different FOVs 多種攝像頭和透鏡，適用不同視野范圍 Designed for use by machine operators - Engineer not required!專為普通操作工設計，無需專業(yè)工程師！,ProcessRX For MoldWatcher ProcessRx,模具監(jiān)視器的統(tǒng)計分析軟件,SQL Database for Reports on Molds Performance Including Images SQL數(shù)據(jù)庫，提供模具性能報告，含圖像。 Browse Production Images & Data over your Network or the Web with Microsoft Internet Explorer (5.0 & greater)您可通過網(wǎng)絡用IE(5.0或更高）瀏覽生產(chǎn)圖像和數(shù)據(jù) Debug Production Processes with the “Animation Viewer” 用”動態(tài)瀏覽器“調整生產(chǎn)工藝,A Few of Our Customers 客戶參考,Consumer 日用品行業(yè),BYD比亞迪, 3M, Frigidaire, A.T. Cross, General Electric通用電氣, Sweetheart Cup, Timex, Igloo, Texas Instruments, Rubbermaid, BIC Corp., Whirlpool惠而普, Avery Dennison, Electrolux伊萊克斯,Packaging 包裝行業(yè),Polytop, Rexam, Ropak, Berry Plastics,Automotive 汽車行業(yè),Ford福特, Lear李爾, Collins & Aikman, Delphi德爾福, Federal Mogul, Visteon偉世通, Johnson Controls, IAC,Connectors 接插件,Tyco Electronics, Molex, Deutsch, 3M, Panduit, FCI, Thomas & Betts, Siemens西門子, Stewart Connectors, Nypro耐普羅, Flextronics偉創(chuàng)力,Medical 醫(yī)療行業(yè),Abbot Labs, Baxter, Johnson & Johnson, Becton Dickinson, ICU Medical, Covidien, Avail Medical,About Avalon 關于阿隆視,Avalon Engineering阿隆視的基礎設計 1988 1993 One of the First Developers of Image Capture Cards for PC Bus PC總線圖象采集卡的第一批研發(fā)者之一 Developed Servo Controller Card for Euro Standard 研發(fā)了歐標伺服控制卡 Created SafetyCycle Vision Mold Monitoring Product 創(chuàng)建了SafetyCycle可視化模具監(jiān)視產(chǎn)品,Avalon Imaging阿隆視圖像技術 1993 1999 Developed PlantVision Industrial Vision Software Platform 開發(fā)了PlantVision 工業(yè)可視化軟件平臺 Evolved SafetyCycle to VisionScope Mold Monitoring Product SafetyCycl