檢驗和試驗控制程序.doc

1、程 序 文 件Procedure Document重慶英特空調(diào)有限公司Air International Chongqing Co., Ltd.文件名稱(Doc Name): 檢驗和試驗控制程序Inspection & Test Control Procedures版次Ver頁次Page發(fā)行日期Release Date文件編號(Doc No)：AICQ/QP-1001B/06 - 62003-01-10 1 目的Objective 對原材料、協(xié)配件、半成品、成品進(jìn)行檢驗和試驗，防止不合格的原材料、協(xié)配件非預(yù)期使用，不合格半成品轉(zhuǎn)序，不合格成品出廠。This is to inspect and

2、test the raw material, components, semi-finished and finished products to avoid the nonconforming raw materials and components from unexpected usage, to avoid the defective semi-finished product from flowing into the next process and to avoid the defective finished product from releasing out of the

3、factory.2 適用范圍Applicable Scope 適用于本公司的原材料、協(xié)配件、半成品、成品的檢驗和試驗控制。This is applicable to the control over the inspection and test of the raw materials, components, semi-finished and finished products of the company.3 職責(zé)Responsibility3.1 質(zhì)量部負(fù)責(zé)原材料、協(xié)配件、半成品、成品的入庫檢驗和驗證的歸口管理。The Quality Department is responsibl

4、e for the incoming inspection and test of the raw material, components, semi-finished and finished products.3.2 技術(shù)工程部負(fù)責(zé)制訂和發(fā)放原材料、協(xié)配件、半成品、成品的圖樣、檢驗規(guī)程及相關(guān)接收標(biāo)準(zhǔn)。The Engineering Department is responsible to formulate and release the drawings, inspection procedures and relevant receiving standards applicable

5、 to the raw materials, components, semi-finished and finished products.4 工作程序Work Procedures4.1 檢驗和試驗前的準(zhǔn)備Preparation Prior to the Inspection and Test4.1.1 由質(zhì)量部根據(jù)控制計劃和檢驗指導(dǎo)書，在開始檢驗工作之前，復(fù)查是否已經(jīng)對每項重要檢驗項目的方式和方法做出規(guī)定，其內(nèi)容包括：檢驗方法、檢驗工具及精度、抽樣方法、評定方法、記錄方法，注明可能需要提供的質(zhì)量保證書/自檢報告、要求和驗證方式。Prior to inspection, the Quali

6、ty Department shall refer to the “Control Plan” and Inspection Instruction, checking if the inspection way and method for each important item have been regulated, including: inspection approach, inspection tools and their precision, sampling method, assessment approach and recording method, as well

7、as the remarks on necessary quality warranty/self-inspection report, requirements and verification way.4.1.2 在制訂計數(shù)特性數(shù)據(jù)接收抽樣計劃時，接收準(zhǔn)則必須是C=0抽樣計劃。When formulating the sampling plan for the receipt of counting characteristic data, the principle of receipt must be C = 0 sampling plan.4.1.3 檢驗方式Inspection A

8、pproach 抽檢：檢驗員對原輔料、協(xié)配件、半成品、成品的抽樣檢查。Sampling Inspection: It means that the inspector conducts the inspection of raw materials, components, semi-finished and finished products on sampling basis. 全檢：指檢驗員對加工過程中的產(chǎn)品進(jìn)行的全部逐個檢查。 Full Inspection: It means that the inspector conducts the inspection of all the

9、products in machining process one by one. “三檢制”：自檢、互檢、專檢。3-Inspection System: Self-inspection, Reciprocal Inspection and Special Inspection.4.2 進(jìn)貨檢驗和試驗Incoming Inspection and Test4.2.1 原材料、協(xié)配件到貨后，倉庫保管員填寫產(chǎn)品送檢單和隨貨的質(zhì)量證明文件一同送交質(zhì)量部，特殊產(chǎn)品必須附有質(zhì)量證明文件。At the arrival of raw materials and components, the storeke

10、eper shall fill up the Product Inspection Form, and submit it to the Quality Department along with the quality certificates. Special products must be attached with quality certificates.4.2.2 質(zhì)量部接到產(chǎn)品送檢單后，由檢驗員對其送檢產(chǎn)品按規(guī)定進(jìn)行抽檢，需要時，原材料進(jìn)行化驗分析，并作好原始記錄。After receipt of the “Product Inspection Notice” by the Q

11、uality Department, the inspector shall sample inspect the delivered products according to the regulations, while the raw material is sent to the laboratory for analysis. Make the original records properly.4.2.3 對無手段和能力進(jìn)行檢驗的產(chǎn)品，質(zhì)量部通知制造部進(jìn)行小批量試裝或加工，并作好標(biāo)識和記錄。原材料可依據(jù)隨貨質(zhì)量證明文件進(jìn)行判斷。For the products beyond AIC

12、Q inspection capabilities, the Quality Department shall inform the Manufacturing Department to conduct small batch trial assembly or machining, and make labels and records properly. The raw materials can be judged per the quality certificates attached.4.2.4 對因生產(chǎn)急需來不及檢驗的且可以追回的協(xié)配件，由制造部向總經(jīng)理辦公室申請緊急轉(zhuǎn)序，填寫

13、緊急例外放行申請單，經(jīng)總經(jīng)理辦公室審批同意方可放行，同時作好標(biāo)識和記錄并進(jìn)行跟蹤，經(jīng)檢驗員后續(xù)及時抽檢，發(fā)現(xiàn)不合格，立即追回。For the components that are not inspected due to the urgency of production yet can be called back, they can be released only after the Manufacturing Department fills in urgent application for process transfer and submits it to the GM Off

14、ice for approval. Meanwhile, make labels and records properly, and conduct tracking. The inspector shall duly conduct follow-up sampling inspection, and any unacceptable products shall be immediately called back.4.2.5 抽檢合格，由檢驗員開出產(chǎn)品合格通知單入相應(yīng)倉庫。If the sample inspection is acceptable, the inspector shal

15、l issue the Acceptance Parts Certificate, and admit the goods to the corresponding warehouse.4.3 過程檢驗和試驗Process Inspection and Test 4.3.1 首件檢驗 initial inspection 每班開班前或轉(zhuǎn)換產(chǎn)品類型/工裝時，必須進(jìn)行首件檢驗。操作者自檢必須合格后，交檢驗員檢驗并作好檢驗記錄。首件檢驗合格后，才可進(jìn)行批量生產(chǎn)。It is required to take initial inspection before the first shift start

16、s or the type of production / tooling changes. After the self-inspection by operators is acceptable, inspectors should take inspection and record. The mass-production should be started if the initial inspection is acceptable.4.3.2 在生產(chǎn)過程中，操作者應(yīng)按照SOP要求作好自檢。并對上道工序作好互檢。The inspector must conduct the self

17、-inspection strict accordance with the requirements of SOP, and take mutual-inspection for the last working procedure.4.3.3 檢驗員須按規(guī)定要求作好巡檢工作。The inspector should inspect during around the workshop based on the requirement. 4.3.4 每批產(chǎn)品加工完后，在轉(zhuǎn)到下道工序前，必須報檢驗員檢驗合格后，才能留轉(zhuǎn)到下到工序。 After every batch product proce

18、ssing, they must be sent to inspectors for inspection before the next working procedure. 4.4 最終檢驗和試驗Final Inspection and Test4.4.1 最終檢驗由制造部檢驗工序操作員負(fù)責(zé)，并作好檢驗記錄。質(zhì)量部檢驗員按通用檢驗規(guī)程規(guī)定進(jìn)行監(jiān)控。The operator of Manufacture Department, who in charge of working procedure inspection, is responsible for final inspection

19、and recording the results. Inspectors of the Quality Department should supervise based on the General Inspection Regulation.4.4.2 檢驗員根據(jù)抽檢和試驗結(jié)果，合格才簽發(fā)合格證，車間將產(chǎn)品入成品庫，并辦理入庫手續(xù)。The inspector shall issue the acceptance certificate for the acceptable parts based on the results of spot-check and test. Worksho

20、p should put products into the finished parts stock and conduct the incoming procedure.4.4.3 全尺寸檢驗和功能試驗Full Dimension Inspection and Functional Test 每年由質(zhì)量部按規(guī)定的要求并根據(jù)顧客規(guī)定的頻次（顧客無要求時，一年一次）對產(chǎn)品進(jìn)行全尺寸檢驗和功能試驗，試驗報告顧客要求時須提供評審。Every year the Quality Department shall conduct the full dimension inspection and fun

21、ctional test according to the prescribed requirements and at an interval set by the customer (Once a year if the customer has requests). The test report will be provided to customer for review upon request.4.4.4 產(chǎn)品最終審核Final Audit of the Product 每個季度一次或根據(jù)顧客要求的頻次，質(zhì)量部按對已包裝的產(chǎn)品進(jìn)行產(chǎn)品質(zhì)量審核，以驗證符合所有規(guī)定的要求（如產(chǎn)品、包

22、裝、標(biāo)簽）。Once a quarter or at an interval requested by the customer, the Quality Department shall audit the quality of already packed products, in order to verify the conformance of all prescribed requirements (e.g. product, package and label).4.5 所有抽樣、檢驗和試驗及報告工作均應(yīng)在相應(yīng)規(guī)定的時間內(nèi)完成，并如實規(guī)范填寫記錄，由專人負(fù)責(zé)管理，執(zhí)行質(zhì)量記錄控制

23、程序。All sampling, inspection, test and report should be completed within the specified time limit. The record should be kept factually in standard form, and be kept by a special person. Implement the “Quality Record Control Procedures”.4.6 檢驗和試驗全過程發(fā)現(xiàn)的不合格，執(zhí)行不合格品控制程序。Implement “Nonconforming Product Control Procedures” in case any nonconformance is found in the whole process of inspection and test.4.7 檢驗和試驗過程中，要作好各類狀態(tài)標(biāo)識，執(zhí)行檢驗和試驗狀態(tài)控制程序。In inspection and test process, make all necessary status labels properly and implement “Inspection & Test Status Control Procedures”.4.8 所有檢驗人員都要求經(jīng)過培訓(xùn)合格