ABB卓越的機(jī)器人控制器IRC5_介紹-PPT文檔資料

1、© ABB GroupMarch 9.20i9|SSde1© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#The #1 Robot Controller卓越的機(jī)器人控制器IRC5Overview 簡介© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#Power and productivity for a bettar worWAirir© ABB GroupMarch 9.20i9|SSde#From

2、 the first microcomputer robot controller. 從世界上第一臺微電腦機(jī)器人控制器.to the 5th generation Robot Controller: IRC5到第5代機(jī)器人控制器:IRC5Built on established ABB controller strengt Motion control 運動控制 Modular cabinet 模塊化 Software 軟件 Teach pendant 示教器 Miscellaneous 特色功能15 new patents15項專利Life time profitabilityABK

3、9; ABB GroupMarch 9.20l9|SSde3Motion Control 運動控制ABK© ABB GroupMarch 9.20l9|SSde5ABK© ABB GroupMarch 9.20i9|SMe7Traditional0.1 m/s - 1 mTrueMove modelWorld best Motion Control世界最佳的運動控制技術(shù) TrueMove ensures that the motion path followed by the robot is the same as the programmed path 一 regard

4、less of the robot speed在任何速度下，始終 按照編程路徑運動 QuickMove minimizes cycle time by maximizing acceleration at every moment.以最佳的加速方式確保最短的 運動節(jié)招Benchmark. Sealing 涂膠Benchmark, Path Accuracy 運動路徑精度Several path variants and velocities tested by a customer 不同狀況下的客戶測試結(jié)果Test resultPath deviation路徑偏移ABBLess than 1

5、mmCompetitor XUp to 10 mmCompetitor YUp to 12 mmABK© ABB GroupMarch 9.20i9|SMe9Benchmarks, Cycle Time 運動節(jié)拍Spot welding cycle, IRB 6600 (including 34 s process time)電焊節(jié)拍 (包括34秒焊接工藝過程)Point-to-Point點到點Linear線性運動ABB50.42 sec50.54 secCompetitor X52.65 sec56.30 secCompetitor Y53.20 sec53.40 secMater

6、ial handling cycle 物料搬運節(jié)拍，IRB 1600ABB4.4 sCompetitor X6.7 sCompetitor Y8.6 sABK© ABB GroupMarch 9.20i9|SMe11Benchmark - Collision Detection 碰撞防護(hù)Substantial reduction of collision forces大幅降低碰撞力Robot retracts automatically and releases tension from the tool機(jī) 器人碰撞后自動退回Damage to gripper and periphe

7、ralsminimized最小彳呈度的設(shè)備損傷Faster recovery after collision 碰撞后 快速恢復(fù)Reaction forces during a collision in mech arm 碰撞后作用于機(jī)械手臂上的反作用力z工)30ULNo need for mechanical clutch 無需 額外的機(jī)械設(shè)備At a recent customer test only ABBcould come up withreliable collision detection!在客戶測試中，只有ABB擁有可靠的碰撞防護(hù)IReaction Time (sec)©

8、;ABB GroiMarch 13.2Gis|85?nLoad Identification 負(fù)載識別Very accurate高精度Optimal robot performance優(yōu)化機(jī)器人運行過程 No need for manual calculation 無需人工計算"The only useful load identification” (German customer)唯一可用的自動負(fù)載識別(德國客戶)© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#Back© ABB G

9、roupMarch 9.20i9|SSde15Modular cabinet 模塊化ABK© ABB GroupMarch 9.20i9|SWe11ABK© ABB GroupMarch 9.20i9|SWe11ABK© ABB GroupMarch 9.20i9|SWe11Module Family Concept 模塊化Remote panel遠(yuǎn)程而板J137 cm202 cm97cmAM162 cm國3wDual cabinetProcess module onDual cabinet雙柜式雙柜式+過程柜 Front access of connection

10、s and parts 正面電氣接口ISingle cabi net單柜式Process module onSingle cabi net 單柜式+過程柜 Flush sides for reduced floor space 平齊側(cè)面，節(jié)約空間All modules stackable on top of each other 所有模塊位置任意組合Distributability 可擴(kuò)展Place modules where they fit best將模塊放置在最合適的地方save floor space節(jié)約空間Versatile I/O and Communication System

11、通用通訊方式DeviceNetPanel Mounted Controller 面板式控制器 Controller modules without enclosure, to be mounted in any suitable enclosure by customer沒有外殼的控制模塊，可放置 在客戶的任何控制柜內(nèi) Available for IRB 140, 340, 260, 1600, 2400以上型號機(jī) 器人適用Compact and fully in teg rated solution, e.g. for machine builders高度集成化的解決方 案，如可集成在機(jī)床內(nèi)

12、ABK© ABB GroupMarch 9.20i9|SSde#Software Products 軟件ABK© ABB GroupMarch 9.20i9|SSde23Operating System 操作系統(tǒng)一 RobotWareABK© ABB GroupMarch 9.20i9|SSde25 Based on VxWorks & .Net FrameWork 基于VxWorks 和.Net FrameWork Robust非常穩(wěn)定 High performanee used by NASA in the equipments on Mars性能卓越

13、- VxWorks同時應(yīng)用在太空總署的火 星探測設(shè)備的操作系統(tǒng)中 No viruses沒有病毒ABK© ABB GroupMarch 9.20i9|SSde#ABK© ABB GroupMarch 9.20i9|SSde# From competitor manual:競爭對手：容易受到病毒攻擊，下圖來自競爭對手的手冊中關(guān)于受到 病毒攻擊時的處理方法If a virus is discovered during operabon, e.g. v/tiile accessing a Hoppy disk or network drrve,a corresponding vir

14、us warning es generated.If this happens, please start the Virus-Utilities program via the Windows Start menu. Open the Start menu using ttie ke» board shortcut *CTRL,* ,4ESC* and select the relevant program using th«e keys. Then press the Enter key.ABK© ABB GroupMarch 9.20i9|SSde# Mod

15、ern, high-level language 高級編程語言 Designed for end users 面向最終用戶The RAPID Language 編程爲(wèi)嘉rfM Structured結(jié)構(gòu)化語言Shop floor language類似車間操作模式的語言結(jié)構(gòu) Customized instructions support支持自定義命令 Customer developed application support支持客戶二次開發(fā)Error handling有錯誤處理功能 Interrupt handling有中斷功能 Many powerful built-in functions許

16、多內(nèi)置功能ABB的高級語言結(jié)構(gòu)|S&de18IF r1 = 0 THEN GOTO L1CALL sub1十 GOTO L3<1: r1 = L2: CALL subSUBr1,1JIF r1 > 0 THEN GOTO L2L3:IF product = CAR THENMakeCar;ELSEFOR num FROM 1 TO 10 DO MakeBike;ENDFORENDIFCompetitor競爭對手使用的是低級語言RobotStudio-Online基于PC的操作軟件 In stall and con figure the robot con troller t

17、o your needs根擁的需要安裝和配置機(jī)器人的 扌空制器 Setup and download RobotWare systems 配豊和安裝RobotWare Easy and con trolled cha nge of system parameters +分簡便的吏改索統(tǒng)參數(shù) Monitor I/O signals 監(jiān)控I/O信號Basic RAPID editing基本編程語言編輯 Managing production data管理生產(chǎn)數(shù)據(jù)Record events記錄事件 Backup and restore controller data備份禾口 恢復(fù)數(shù)據(jù)Remote A

18、ccess可遠(yuǎn)程接入© ABB GroupMarch 9.20i9|SSde27VirtualRobot Technology 虛擬機(jī)器人技術(shù)-RobotStudio VirtualRobot is an exact copy of the real controllerVirtualRobot是現(xiàn)實機(jī)器人控制器的精確拷貝 Robot programs and con figuration parameterscan easily be transferred between robots and PC 機(jī)器人VirtualRobot Technology p>rue Offl

19、ine SimulationABK© ABB GroupMarch 9.20i9|SSde#RobotStudio-完全離線仿真© ABB GroupMarch 9.20l9|SFlexPendant 示教器© ABB GroupMarch 9.20i9|SSde31© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#ABKABB Operator Concept The FlexPendant and RobotStudioOnline work together示教器和R0b0

20、tStudi05llne協(xié)同工作 Same accessibility of data on FlexPendant as on RobotStudioOn,ine 可同樣操作控制器內(nèi)數(shù)據(jù) Select the optimal tool for each task不同的應(yīng)用對象 RobotStudio°nime benefit examples: Remote access 遠(yuǎn)程介入 Overview (large screen) Text entry (keyboard)文本編輯 FlexPendant benefit examples:Portability便攜式 Safety

21、features 安全性Jogging搖桿操作Position teaching 位置示教ABK© ABB GroupMarch 9.20i9|SWe23機(jī)器人示教器比較_ABBABB機(jī)器人示教器彩色、觸摸屏設(shè)計（中、英文互換）三維操縱桿使用簡易、方便、快捷-23132 IM.9.1«3U總上電 ”土燈（Sted 曲）18.2-26. 5K.2 -ai. 8工ft*標(biāo)果.«ubjO. ” im9 a M2 1 3/iHStt.Ails I to $以人為本的設(shè)計， 告別繁復(fù)的按鈕操作仿Windows操作界面會使用電腦的您，同樣能輕易掌握操作FlexPendant

22、示教器 3D joystick (patented) 3D搖桿 Large colour touch screen 彩色大觸摸屏 14 languages, including full Asian character support支持14國語言 User Authorization System, allowing different access levels for different user groups旬配豊不同的訪間權(quán)限 Right and left-handed support支持左右手設(shè)置 Harsh environment protected惡劣環(huán)境防護(hù)Only 8 ha

23、rd keys (4 customizable)只有8個按鈕(包括4個自定義按Competitors at least 30-40競爭對手至少有30-40個按鈕ABK© ABB GroupMarch 9.20i9|SSde25Customizable User Interface 自定義用戶界面 Ability to build custom applications with full use of graphics and controller information 可以開發(fā)客戶 自定 義的應(yīng)用界面 Not any more a programming unit only，bu

24、t also an operator panel!不在局限于編理功能, 可以作為操作面板使用 Offline development support支持離線開發(fā)xArcitec IRC5SchedulesSynergk: linesvec«5ion: 0.1 BuMB<Kkup and RestoreGfMFd Stop StoppedService FunctionsDESMAautomabong： (U IRob-Hr： M24 ZHU1cf41、lExtensive Process Support, Software & Hardware-專用應(yīng)用 軟件包A KI

25、* | MdriualUudnlblupJlUB WU J>rLlM_ XI >_l7Y«iArv_>»CbbV5>.) Stufjpcd f j uf J)(ypuud LULTF)xRutjulWj CQ Spot - StatusManualGuard stopMMT.SXIS.OOCSFVST W 0001996) Stopped (Sped !(MW»)System Slgnak三宴| AIM亟說爲(wèi)25X5092。驚囂麗NoProgrc Siipcyr vision r checker water_su(Process statu

26、sEquipment:Gun 剛tals on/offGunlGun 2Gun 3Gun 4Gun 52-AC Control How signalsKRobot 1Robot 2Robot 3T.POS1區(qū)SetupTAFDisppme - Process SignalsT.MAINwe Sf o 5_06.(W73(SEVST-W 0002130)Running(3of4)(Speed 10(W»)ErrorSpeedingActiveViewCloset<_ PBjzbsb WndtwRobctWe D&»n$eEWABB開發(fā)各種專用的應(yīng)用操作界面

27、69; ABB GroupMarch 9.20i9|SSde27ABK© ABB GroupMarch 9.20i9|SWe28Electronic Position Switches-Replacing mechanical switches替代機(jī)械開關(guān) Fully integrated in cabinet完全集成在控制柜內(nèi) Maintenance free免維護(hù) Increased flexibility柔性 Easier to set up安裝配置簡便 Easier to replace arobot in proauction更換機(jī)器人簡便 Enabling more co

28、mpact mechanical units節(jié)省更多空間給其它機(jī)械單元© ABB GroupMarch 9.20i9|SSde29No more cams無需機(jī)械開關(guān)© ABB GroupMarch 9.20i9|SSde#SafeMove 一 Next Generation Robot Safety 下一代機(jī)器人安全系統(tǒng) Enabling new lean cell concepts 新穎的精 益概念 More compact cells更精簡的單元Enabling Human 一 Robot cooperation 使人 機(jī)協(xié)作成為現(xiàn)實© ABB GroupM

29、arch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#© ABB GroupMarch 9.20i9|SSde#Safety Certified 安全認(rèn)證!？ Who cares? You should!您應(yīng)該關(guān)注！ UL 1740 and ISO 10218 are Robot Safety Standards機(jī)器人安全標(biāo)準(zhǔn)UL 1740 and ISO 10218 ABB robots are subject to in dependent inspections by certified bodies ABB 機(jī)器人擁有獨 立認(rèn)證

30、機(jī)構(gòu)的認(rèn)證 Most competitors do not have UL certificate 大多數(shù)競爭對手沒有UL認(rèn)證 Most competitors do only self assessment for ISO 10218大多數(shù)競爭對手只有ISO 10218的自我鑒定Intern ational Organization for StandardizationPickMaster 3&5拾料和堆垛大師 Ease of use software for Picking, Packing and Palletizing applications便捷的應(yīng)用軟件,應(yīng)用于 拾料、裝箱和堆垛 Flexible