DEKPRINTER的外觀及內(nèi)部結(jié)構(gòu)介紹

1、 DEK PRINTER培訓(xùn)教程DEK PRINTER的外觀及內(nèi)部結(jié)構(gòu)介紹第一部分：DEK PRINTER的外觀介紹 1， 觸屏顯示器：可用手指觸摸屏幕上的相關(guān)處以執(zhí)行相應(yīng)的功能。2， JOG BUTTON：用以手動(dòng)驅(qū)動(dòng)執(zhí)行相應(yīng)的動(dòng)作，當(dāng)用此兩鍵執(zhí)行動(dòng)作時(shí)，請(qǐng)注意屏幕上的提示。3， 鼠標(biāo)觸屏：用手在屏幕上移動(dòng)來移動(dòng)鼠標(biāo)。4， 系統(tǒng)鍵：在機(jī)器開機(jī)或機(jī)器的急停鍵被解除后（此時(shí)屏幕上會(huì)顯示SYSTEM POWER DOWN），按下此鍵執(zhí)行機(jī)器初始化。5， 急停開關(guān)：當(dāng)機(jī)器發(fā)生嚴(yán)重故障或遇到緊急情況時(shí)，按下此鍵以保護(hù)機(jī)器免受破壞。6， 靜電接口7， 主電源開關(guān)8， 機(jī)器前蓋9， 錫膏滾動(dòng)燈開關(guān)10，

2、燈塔：用三種顏色標(biāo)示機(jī)器當(dāng)前的工作狀態(tài)。第二部分：機(jī)器內(nèi)部動(dòng)作機(jī)構(gòu)組成介紹 DEK PRINTER的動(dòng)作機(jī)構(gòu)主要由以下幾個(gè)部分組成：1， PRINTHEAD MODULE可升降，方便維修和操作。2， PRINT CARRIAGE MODULE用以驅(qū)動(dòng)刮刀前后移動(dòng)3， SQUEEGEE MODULE執(zhí)行錫膏印刷功能4， CAMERA MODULE主要抓取PCB板和SCREEN 的FIDUCIAL。5， SCREEN ALIGNMENT MODULE執(zhí)行印刷前PCB板和SCREEN的校準(zhǔn)功能。6， RAIL MODULE 執(zhí)行過板和夾板功能7， RISING TABLE MODULE上升到VISI

3、ON和印刷高度，8， UNDERSCREEN MODULE清潔SCREEN底部和網(wǎng)孔。DEK PRINTER 的常用參數(shù)表參數(shù)說明規(guī)格1：Product Name設(shè)定所生產(chǎn)機(jī)種的名稱最多可由8個(gè)字母符號(hào)或數(shù)字組成。例如：850T-0042：BoardWidth設(shè)定所印的PCB板的寬度min=40mm，max=510，板寬如重新設(shè)定則下列參數(shù)會(huì)自動(dòng)改變：印刷范圍鋼板清潔范圍Board stop在Y軸的位置及自動(dòng)頂pin Y軸范圍（選配）3：Board Length設(shè)定所印的PCB板的長(zhǎng)度min=50mm，max=510 mm，板長(zhǎng)如重新設(shè)定則下列參數(shù)會(huì)自動(dòng)改變： Board stop在X軸的位置

4、及自動(dòng)頂pin X軸范圍（選配）自動(dòng)添加錫膏范圍（選配）。4:Board Thickness設(shè)定板厚min=0.2mm，max=6 mm。板厚如被重新設(shè)定，則自動(dòng)調(diào)整Vision Height 及Print Height 。5:Print Front Limit前刮刀沖程起點(diǎn)之調(diào)整機(jī)器自定為0mm，可調(diào)整其起始點(diǎn)位置。min=0，max視PCB大小而定。6：Print Rear Limit后刮刀沖程起點(diǎn)之調(diào)整機(jī)器自定為0mm，可調(diào)整其起始點(diǎn)位置。min=0，max視PCB大小而定。7：Print Front Speed設(shè)定前刮刀速度Min=2mm/sec,max=150mm/sec8：Prin

5、t Rear Speed設(shè)定后刮刀速度Min=2mm/sec,max=150mm/sec9:Front Pressure設(shè)定前刮刀壓力min=0kg，max=20kg10:Rear Pressure設(shè)定后刮刀壓力min=0kg，max=20kg11:Print Gap設(shè)定印刷間隙設(shè)定PCB板與鋼板在印刷時(shí)的間隙min=0mm，max=6 mm12:Seperation Speed設(shè)定脫模時(shí)的分離速度設(shè)定PCB板與鋼板在分離距離時(shí)的運(yùn)動(dòng)速度Min=0.1mm/s, Max=20mm/s,13:Seperation Distance設(shè)定脫模分離距離設(shè)定PCB板與鋼板的分離距離min=0mm，max

6、=3mm14:Print Mode設(shè)定印刷模式可設(shè)定印刷方式，例如：Print/ Print，F(xiàn)lood / Print 等等。15:Print Deposits設(shè)定印刷行程的次數(shù)min=0，max=316:Screen Clean Mode1設(shè)定鋼版擦拭模式為1可選擇干擦濕擦及真空擦等組合模式，最多至六次17:Screen Clean Rate1設(shè)定鋼版擦拭模式1的頻率min=0表示不擦，max=20018:Screen Clean Mode2設(shè)定鋼版擦拭模式為2可選擇干擦濕擦真空擦等組合，最多至六次19:Screen Clean Rate2設(shè)定鋼版擦拭模式2的頻率min=0表示不擦，max

7、=20020:Dry clean speed設(shè)定干擦速度Min=10mm/s, Max=120mm/s21:Wet clean speed設(shè)定濕擦速度Min=10mm/s, Max=100mm/s22:Vac clean speed設(shè)定真空擦速度Min=10mm/s, Max=100mm/s23:Front start offset設(shè)定前方擦拭起始點(diǎn)Min=0mm, Max視PCB板大小而定。24:Rear start offset設(shè)定后方擦拭起始點(diǎn)Min=0mm, Max視PCB板大小而定。25:Board1 fiducial type設(shè)定PCB板上第一個(gè)Mark點(diǎn)的形狀可選擇的類型有；圓形

8、方形三角形十字菱形及影像模組等26:Board2 fiducial type設(shè)定PCB板上第二個(gè)Mark點(diǎn)的形狀可選擇的類型有；圓形方形三角形十字菱形及影像模組等27:Board3 fiducial type設(shè)定PCB板上第三個(gè)Mark點(diǎn)的形狀可選擇的類型有；圓形方形三角形十字菱形及影像模組等28:Screen1 fiducial type設(shè)定鋼版上第一個(gè)Mark點(diǎn)的形狀可選擇的類型有；圓形方形三角形十字菱形及影像模組等29:Screen2 fiducial type設(shè)定鋼版上第二個(gè)Mark點(diǎn)的形狀可選擇的類型有；圓形方形三角形十字菱形及影像模組等30:Screen3 fiducial typ

9、e設(shè)定鋼版上第三個(gè)Mark點(diǎn)的形狀可選擇的類型有；圓形方形三角形十字菱形及影像模組等31:Fiducial 1 X Coordinate設(shè)定第一個(gè)Mark點(diǎn)的X軸坐標(biāo)Min=0mm, Max=508mm32:Fiducial 1 Y Coordinate設(shè)定第一個(gè)Mark點(diǎn)的Y軸坐標(biāo)Min=0mm, Max=508mm33:Fiducial 2 X Coordinate設(shè)定第二個(gè)Mark點(diǎn)的X軸坐標(biāo)Min=0mm, Max=508mm34:Fiducial 2 Y Coordinate設(shè)定第二個(gè)Mark點(diǎn)的Y軸坐標(biāo)Min=0mm, Max=508mm35:Fiducial 3 X Coordi

10、nate設(shè)定第三個(gè)Mark點(diǎn)的X軸坐標(biāo)Min=0mm, Max=508mm36:Fiducial 3 Y Coordinate設(shè)定第三個(gè)Mark點(diǎn)的Y軸坐標(biāo)Min=0mm, Max=508mm37:Forward X offset補(bǔ)償前行程的X方向視覺差刮刀由后向前運(yùn)動(dòng)時(shí),調(diào)整在X方向的印刷偏位(Max=!1mm)38:Forward Y offset補(bǔ)償前行程的Y方向視覺差刮刀由后向前運(yùn)動(dòng)時(shí),調(diào)整在Y方向的印刷偏位(Max=!1mm)39:Forward h offset補(bǔ)償前行程的角度視覺差刮刀由后向前運(yùn)動(dòng)時(shí),調(diào)整在角度的印刷偏位40:Reverse X offset補(bǔ)償后行程的X方向視覺

11、差刮刀由前向后運(yùn)動(dòng)時(shí),調(diào)整在X方向的印刷偏位(Max=!1mm)41: Reverse Y offset補(bǔ)償后行程的Y方向視覺差刮刀由前向后前運(yùn)動(dòng)時(shí),調(diào)整在Y方向的印刷偏位(Max=!1mm) 42: Reverse h offset補(bǔ)償前行程的角度視覺差刮刀由前向后運(yùn)動(dòng)時(shí),調(diào)整在角度的印刷偏位43:Screen X forward調(diào)整鋼板X軸前方的Actuator此參數(shù)為編寫程式Learn Fiducial后,電腦自動(dòng)計(jì)算出的值,在編寫程式前請(qǐng)先歸零44: Screen X rear調(diào)整鋼板X軸后方的Actuator此參數(shù)為編寫程式Learn Fiducial后,電腦自動(dòng)計(jì)算出的值,在編寫程

12、式前請(qǐng)先歸零45:Screen Y axis調(diào)整鋼版Y軸 Actuator此參數(shù)為編寫程式Learn Fiducial后,電腦自動(dòng)計(jì)算出的值,在編寫程式前請(qǐng)先歸零46:Alignment mode選擇對(duì)位模式可設(shè)定由2個(gè)或3個(gè)Mark點(diǎn)對(duì)位47:Tooling type設(shè)定PCB板的支撐方式可選擇:Autoflex自動(dòng)頂板Vacuum真空支撐Magnetic磁鐵式支撐方式48:Right feed delay右側(cè)進(jìn)板遲滯時(shí)間在右側(cè)進(jìn)板時(shí)必須設(shè)定,一般為0.20.3secDEK PRINTER的常用操作第一部分：一些常見指令含義Abort:按下該鍵得重新初始化機(jī)器，或忽略當(dāng)前提示。Retry:

13、按下該鍵重新檢查錯(cuò)誤的情況。Recover: 按下該鍵立即繼續(xù)其操作，該功能模組回到他們的原點(diǎn)位置，并不用重新初始化整個(gè)機(jī)器，若出現(xiàn)該提示，該項(xiàng)為首選。Diagnostics(Diagnos): 按下該鍵進(jìn)入診斷，為進(jìn)一步研究該問題。Head: 按下該鍵允許升頭操作，進(jìn)入印刷頭下面。Continue: 按下該鍵繼續(xù)進(jìn)行當(dāng)前的操作。Fiducial Setup: 按下該鍵，設(shè)置基準(zhǔn)點(diǎn)。Maint.(Maintenance): 進(jìn)行保養(yǎng)或維修。第二部分：常用操作 下載生產(chǎn)程序1：按下SETUP2：按下LOAD DATA3：利用LEFT/RIGHT/UP/DOWN鍵，選擇所需生產(chǎn)文檔4：按下LOAD

14、5：按下EXIT6：按下EXIT換鋼板1：按下SETUP2：按下CHANGE SCREEN3：打開機(jī)器前蓋4：更換鋼板5：放下機(jī)器前蓋6：按下SYSTEM鍵7：按下CHANGE SCREEN安裝頂PIN1， 按下SET UP2， 按下CHANGE TOOLING（因機(jī)器的類型不同而有細(xì)微差別，故以下略）加錫膏1：按下PASTE LOAD2：按下MANUAL LOAD3：打開機(jī)器前蓋4：加錫膏5：放下機(jī)器前蓋6： 按下SYSTEM7：按下CONTINUE8：按下EXIT安裝刮刀1：按下SETUP2：按下SETUP SQUEEGEE3：打開機(jī)器前蓋4：安裝后刮刀，用手?jǐn)Q緊螺絲。5：安裝前刮刀，用手

15、擰緊螺絲。6：放下機(jī)器前蓋。7：按下SYSTEM8：按下CONTINUE9：按下EXIT10：按下EXIT作刮刀高度校正1，按下SETUP2，按下SETUP SQUEEGEE3，按下CALIBRAT HEIGHT4，按下CONTINUE（其自動(dòng)完成校正） 或手動(dòng)校正：a: 選Front squeegee b: 用up或 down校正前刮刀 c: 選Rear squeegee d: 用up或 down校正后刮刀 e: 選save5，按下EXIT編寫生產(chǎn)程式1， 按下SETUP /EDIT DATA進(jìn)入編輯參數(shù)畫面，設(shè)置各個(gè)生產(chǎn)參數(shù)（請(qǐng)將Forward X Offset 至Screen Y Axi

16、s這九項(xiàng)參數(shù)歸為零）2， 按下SAVE /EXIT。3， 請(qǐng)進(jìn)行下面步驟，進(jìn)行視覺調(diào)整： 1,select Mode(F1) till Step is indicated in the mode option on the screenModeLoaddataEditdataSetupsqueegeeChangescreenChangetoolingChangelanguageExit 2,select Exit(F8)ModeLoaddataEditdataSetupsqueegeeChangescreenChangetoolingChangelanguageExit 3,select Ru

17、n(F1)RunHeadPasteloadCleanscreenadjustsetupmonitorMaint. 4, Place the board on the conveyor. 5,select Auto Board(F1)AutoboardManualboardKneadPasteexit 6, select Step(F1) StepheadInspectsetup singleexit 7, select Step(F1) StepheadInspectsetup singleexit The board fiducial should now be visible on the

18、 monochrome monitor If the fiducial is in the field of view go to step 10, if the fiducial is not in the field of view ,continue with step 8. 8,select Search step(F5)StepheadFiducialsetupadjustSearch step Searchrersetsingleexit 9, select Search reset(F6)StepheadFiducialsetupadjustSearch stepSearchre

19、rsetsingleexit When the fiducial is located move it to the center of the screen.10, select Adjust (F4)StepheadFiducialsetupadjustSearch step Searchrersetsingleexit The co-ordinates of the fiducial in the field of view are now displayed on the screen. Position the fiducial in the center of the box gr

20、aphic. 11.Use the next and previous keys(F4-F5),to highlight each co-ordinate NextPreviousIncrDecr.exit 12,use the Incr. and Decr. Keys(F6-F7),to change the parameter value and move the fiducial in the field of view. NextPreviousIncrDecr.exit 13.select exit(f8) NextPreviousIncrDecr.exit14,Select Fid

21、ucial SetupStepheadFiducialsetupadjustSearch step SearchrersetsingleexitThe screen displays the following:15,Select Set Light(F3)Learn Fiducial LocateFiducialSet LightNextPreviousIncr.Decr.exit A histogram is display on the monitor and the Fiducial Lighting Parameters windows is displayed on the sta

22、tus page.16.Use the Next, Previous, Incr. and Decr. keys(F4-F7),to highlight and adjust each of the window parameters in turn ,to surround the fiducial with a box. PreviousNextIncr.Decr.exitNOTEEnsure no part of the fiducial is outside the box.Video ModelAt this stage an image of the appropriate are

23、a of the board for the model is shown.17. Usr the Next, Previous, Incr. and Decr. keys(F4F7),to highlight and adjust the lighting parameters to a level whereby the fiducials are just whiting out ,without blooming ,default level 8 is usually adequate for the majority of setups. NextPreviousIncr.Decr.

24、exit18.Select Exit (F8) NextPreviousIncr.Decr.exit19.Use the Next, Previous, Incr. and Decr keys(F4-F7).to highlight and adjust each of the board fiducial parameters in the left hand box on the monitor. Learn FiducialLocate Fiducial Set Light NextPreviousIncr.Decr.exitVideo ModelTo setup a video mod

25、el, choose Video Model from the Fiducial Type Parameters.20.Select Learn Fiducial(F1)Learn FiducialLocate Fiducial Set Light NextPreviousIncrDecr.exitSetup the fiducials appearing in the right hand box on the monitor. Video ModelWhen using video model the parameters are as follows:Video Model, Posit

26、ion X, Position Y, Fiducial X, Fiducial Y21.Use the Next, Previous, Incr., and Decr. keys(F4-F7),to highlight and adjust each circle parameters in turn to obtain the best fit over the fiducial.Learn FiducialNextPreviousIncr.Decr.exitNOTEOnce aligned it may be necessary to change the line fiducial di

27、mension to achieve a better fit.22.Deldct Learn Fiducial(F1).The message “Learning Fiducial Please Wait” is displayed in the message prompt bar.Learn FiducialNextPreviousIncrDecr.Exit23. Select Exit(F8)Learnfiducial NextPreviousIncrDecr.Exit24.Select Locate Fiducial(F2)Learn FiducialLocate Fiducial

28、Set Light NextPreviousIncr.Decr.ExitA figure appears on the monitor indicating the score of the fit between the synthetic fiducial and the actual fiducial. This figure needs to be as high as possible to attain the best alignment .The synthetic fiducial parameters may need resetting and relearning to

29、 obtain a better figure.25.Select Exit (F8).Locate Fiducial Exit26. Select Exit (F8).Learn FiducialLocate Fiducial SetLight NextPreviousIncrDecr.exit27. Select Step (F1).StepHeadFiducial Setup AdjustSearch StepSearch ResetSingleExitThe first screen fiducial should now be displayed on the monitor.28.

30、Rpeat Steps 14-26for this fiducial.29.Continue for other selected fiducials by selecting Step at the end of each fiducial setup.30.After Step 29for the second screen fiducial the message “Saving Fiducial Data Please Wait Board data file saved” is displayed.After aligning screen to board the camera c

31、hecks all four fiducial positions.31. Select Exit (F8).Learn FiducialLocate Fiducial Set Light NextPreviousIncrDecr.exit32. Select Exit (F8).Locate Fiducial exit33. Select Auto Board (F1).Auto BoardManualBoardexit常見錯(cuò)誤信息提示及原因錯(cuò)誤信息提示原 因1Board On Rails, Remove and Continue這說明機(jī)器以下幾種情況下感應(yīng)到有PCB板在軌道上面：1：開機(jī)初

32、始化系統(tǒng)時(shí)2：下載新產(chǎn)品程序時(shí)3：在診斷程序中進(jìn)入軌道系統(tǒng)時(shí)2Front Squeegee Pressure Error顯示此信息之后會(huì)有一新的窗口顯示設(shè)定壓力值與實(shí)際壓力值。3Pneumatic Power Down表示氣壓太低或沒有接入氣體4Rail Lifted Error,Check Tooling可能是在軌道的正下方錯(cuò)誤的放置了頂PIN。5System Power Down可能是因按下E-STOP鍵或前蓋后蓋打開而致使24V馬達(dá)電源斷開。6System Suspended While Covers Open這表明機(jī)器系統(tǒng)化時(shí)前蓋或后蓋處于開啟狀態(tài)。7Upline Board Tran

33、sfer Error這表明上線傳輸有錯(cuò)誤（印刷機(jī)在設(shè)定時(shí)間內(nèi)沒有收到PCB板）。8X Actuator Limit Exceeded這表明在校準(zhǔn)時(shí)，調(diào)整馬達(dá)超過其X軸向移動(dòng)極限。9Y Actuator Limit Exceeded這表明在校準(zhǔn)時(shí)，調(diào)整馬達(dá)超過其Y軸向移動(dòng)極限。DEK PRINTER保養(yǎng)知識(shí)講解第一部分：日保養(yǎng) 注意事項(xiàng)：清潔布上和清潔液中不能含有對(duì)人體有害的物質(zhì)，為了保護(hù)操作員的健康和安全，請(qǐng)操作員在進(jìn)行機(jī)器維護(hù)保養(yǎng)時(shí)穿上保護(hù)服，并且在進(jìn)行機(jī)器維護(hù)保養(yǎng)時(shí)切斷電源和氣壓。保養(yǎng)內(nèi)容：序號(hào) 內(nèi) 容工 具1清潔RISING TABLE表面的殘留物 小鏟，抹布，無毒清潔劑2清潔機(jī)器表面小鏟，抹布，無毒清潔劑3檢查下列各部分動(dòng)作是否順暢1 PRINTCARRIAGE2 CAMEL 支撐架清除上面的殘留物小鏟，抹布，無毒清潔劑4清潔機(jī)器出口處和入口處的SENSOR小鏟，抹布，無毒清潔劑估計(jì)保