克朗斯灌裝機(jī)操作手冊(cè)

1、Coka Cola, XiamenManual of the Krones Aseptic line CC XiamenContent內(nèi)容Sterilization UHT / Bloc 3UHT殺菌系統(tǒng)/潔凈空間Production preparation6生產(chǎn)準(zhǔn)備Production14生產(chǎn)Type change over16產(chǎn)品轉(zhuǎn)換End of production20生產(chǎn)結(jié)束Empty the disinfection bath23清空蓋槽CIP caustic and acid26CIP堿酸洗N2 injector29滴氮系統(tǒng)Manual of the Krones Aseptic

2、lineKrones無(wú)菌生產(chǎn)線手冊(cè)Sterilization UHT / BlocUHT殺菌系統(tǒng)/潔凈空間MMA -> Programs程序 -> Program selection, general, U01Sterilization殺菌 -> Sterilization殺菌 -> Start開始Activating the step sequences, it is possible to follow the program啟動(dòng)程序步驟，才有可能進(jìn)行程序操作MMA -> Step sequences -> Step sequence general U

3、01During sterilization， temperatures and flow is controlled by the PCS. These temperatures have to reach at least 121 °C minimum for 20 min. 在殺菌（SIP）期間，溫度以及流體的流量由PCS控制。殺菌溫度必須達(dá)到至少121 °C并且保持20分鐘。At the end of the sterilization process it is necessary to reset the step sequence with the blue

4、button on the PCS (end phase).在殺菌過(guò)程完成的時(shí)候，有必要使用藍(lán)色按鈕重置步驟，Production preparation生產(chǎn)準(zhǔn)備The preparation of production includes the following:生產(chǎn)準(zhǔn)備包括如下步驟：- Take out the rinser CIP caps (manually)取下沖瓶機(jī)CIP洗杯（人工）- Take out the filler CIP caps 取下灌注機(jī)CIP洗杯- Preparation of PAA PAA準(zhǔn)備- Disinfection of the filler Bloc

5、 無(wú)菌空間消毒- Fill up the filler with sterile product from Tetra-Pak 用Tetra-Pak系統(tǒng)提供的無(wú)菌產(chǎn)品充滿注入機(jī)（環(huán)缸）MMA -> Programs -> Program selection general, U01Production -> Product preparation -> StartAn outside alkaline cleaning (COP) will start.外部堿清洗（COP）將開始After the COP is finished it is necessary to r

6、emove the CIP caps of the rinser.COP結(jié)束之后，必須取下洗瓶機(jī)的CIP洗杯The key at the filler touch has to be turned to position 1.注入機(jī)操作器的鑰匙必須旋到一號(hào)位Use gloves to remove the CIP caps.使用手套取下CIP洗杯After removing the CIP caps returm the key to position 0. and confirm that the CIP cups are located in the touch screen.在取下CIP

7、洗杯后，把鑰匙旋回0號(hào)位，MMA -> Programs -> RinserThe machine starts turning and an SIP is starting.機(jī)器開始進(jìn)行SIP清洗Select the product you want to fill at the PCS在PCS上選擇即將灌注的產(chǎn)品。Choose the product and press the folder button選擇產(chǎn)品并按下文件夾按鈕And confirm with yes!用YES確認(rèn)A last“ operator intervention executed ” is neces

8、sary to confirm the product最后“操作者干預(yù)被執(zhí)行”去確認(rèn)產(chǎn)品。MMA -> Munue FC General01After finishing the production preparation it is necessary to confirm with the blue button of the PCS完成生產(chǎn)準(zhǔn)備之后，按下PCS藍(lán)色按鈕確認(rèn)。And start the production program.開始生產(chǎn)程序Production生產(chǎn)MMA -> Programs -> Program selection general, U0

9、1Production生產(chǎn) -> Production生產(chǎn) -> Start開始All functions in automatic in the filler touch所有功能在注入觸摸屏內(nèi)自動(dòng)進(jìn)行 Change of product產(chǎn)品更換Before filling the last xxxx liters you have to start with the following procedure:在灌裝最后xxxx升飲料之前，必須開始下列步驟Stop the production sequence by pressing this button:按下此按鈕來(lái)停止生產(chǎn)步驟

10、 And reset the program with the blue button.以及用藍(lán)色按鈕重置程序Starting of the program “Type change over with IR”開始程序“產(chǎn)品類型更改？” MMA -> Programs -> Type change over -> Start) When the step sequence asks for the product change over, change the product in the PCS and confirm it.當(dāng)程序步驟要求產(chǎn)品更換時(shí)，在PCS上更換產(chǎn)品并確

11、認(rèn)Choose the new product:選擇新產(chǎn)品Choose the new product and confirm with the folder button選擇新產(chǎn)品以及按下文件夾按鈕確認(rèn)And confirm with yes!用YES確認(rèn)End of production生產(chǎn)結(jié)束MMA -> FunctionsAfter reseting the program with the blue button (end phase) start the production program again see page 14.在用藍(lán)色按鈕重置程序（階段結(jié)束）后，重新啟動(dòng)生產(chǎn)

12、程序（請(qǐng)參見第14頁(yè)）Stop the production sequence:停止生產(chǎn)步驟And reset the sequence (end phase) with the blue button.使用藍(lán)色按鈕重置步驟（階段結(jié)束）MMA -> Programs -> Program selection general, U01Production生產(chǎn) -> End of production生產(chǎn)結(jié)束 -> Start開始After terminating the production you have to clean the whole filler. Take

13、 out bottles, caps etc.最終生產(chǎn)之后，必須清洗整個(gè)灌注機(jī)。清理瓶子蓋子等The program to empty the disinfection bath: 程序清空洗蓋槽MMA -> Programs -> Cap disinfection systemTurn off the external start關(guān)掉外部開始 Select the program “Empty disinfection bath選擇清空洗蓋槽選項(xiàng)Move the closure guidance back and Open the closure outlet.一開蓋引導(dǎo)器 以及

14、打開取蓋出口After taking out the closures the external start has to be activated again, the outlet has to be closed and the close guidance put back in the initial position.在取出蓋子之后，外部開始必須重新啟動(dòng)，取樣口必須關(guān)上以及蓋引導(dǎo)器必須恢復(fù)初始位置CIP caustic / caustic and acidCIP堿洗/堿酸洗Before starting the caustic cleaning (caustic and acid

15、CIP is only necessary once a week) check if the CIP cups at the rinser are placed.開始?jí)A洗之前（堿酸洗CIP只需要每周進(jìn)行一次），檢查洗瓶機(jī)CIP洗杯是否已安置完畢Then you start the program:然后可以開始程序Cleaning -> Caustic (Or caustic & acid) -> StartAt the end of the CIP (end phase of the step sequence) you always have to reset the

16、step sequence by pressing the blue button.在CIP結(jié)束的時(shí)候（步驟階段結(jié)束），必須一直用藍(lán)色按鈕來(lái)重置步驟N2 injector滴氮系統(tǒng)Before being able to use the N2 injector it is necessary to sterilize the machine and fill it with N2.在可以使用滴氮系統(tǒng)之前，有必要對(duì)其進(jìn)行殺菌，并且將其注滿液氮All functions of the injector can be operated at the PCS. 所有滴氮系統(tǒng)的功能都可以在PCS上進(jìn)行操作