VPOSAFE32047可回收瓶裝線安全防護(hù)標(biāo)準(zhǔn)SafetyCommissioningToolRGBLine

1、Annex 7. VPO.SAFE.3.2.04.7. Safety Safety Commissioning Tool Returnable Glass Bottle Line附件7.VPO.SAFE.3.2.04.7 安全新包裝線安全防護(hù)標(biāo)準(zhǔn)-可回收瓶裝線Version 2第二版2012-05-10Purpose目的4Safety Commissioning Tool for a new RGB (Returnable Glass Bottle) Line. 用于規(guī)范新瓶裝線（可回收瓶）投產(chǎn)時安全防護(hù)標(biāo)準(zhǔn)。用于規(guī)范新瓶裝線（可回收瓶）投產(chǎn)時安全防護(hù)標(biāo)準(zhǔn)。4Tool development

2、標(biāo)準(zhǔn)的建立標(biāo)準(zhǔn)的建立: Modular built. 分類。Containing basic safety AB InBev standards for each module. 符合百威英博的基本安全標(biāo)準(zhǔn)。Easy and user-friendly standardised Audit checklist to be used during commissioning of new Bottle lines by ES or Project Department, applicable for all modules. 在新瓶裝線投產(chǎn)期間，ES及項(xiàng)目部門將使用此簡單易懂、容易掌握的標(biāo)準(zhǔn)對設(shè)

3、備安全進(jìn)行檢查。Modules & Content分類和目錄4FLT Loading/Un-loading point叉車裝卸點(diǎn)4De-palletiser/Palletiser卸垛機(jī)/碼垛機(jī)4Pallet Stacker/De-stacker托盤碼垛機(jī)/卸垛機(jī)4De-crater/Crater卸箱機(jī)/裝箱機(jī)4Carton former成型機(jī)4Carton sealer封箱機(jī)4Crate Turner翻箱機(jī)4Crate Washer洗箱機(jī)4Crate Buffer塑箱提升機(jī)4Bottle Washer洗瓶機(jī)4Filler裝酒機(jī)4Tunnel Pasteuriser 隧道式巴式殺菌機(jī)4L

4、abeler貼標(biāo)機(jī)4EBI空瓶檢驗(yàn)機(jī)4Top Sawer割紙箱機(jī)4Conveyors輸送帶4General Requirements一般要求4Acceptance Checklist驗(yàn)收檢查清單FLT Loading/Un-loading point 叉車裝卸點(diǎn)(1)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):1.Proper protection preventing damages at conveyor from FLT (metal vertical plate or floor plate with FLT wheel stops) 采取適當(dāng)?shù)谋Ｗo(hù)措施，防止叉車對輸送帶造成損壞（使

5、用金屬材質(zhì)的垂直擋板或在地面上設(shè)置叉車輪阻）2. Ultrasonic sensor to stop the conveyor when FLT approaches or pedestrians approach 設(shè)置超聲波傳感器，當(dāng)叉車或行人靠近時，停止輸送帶運(yùn)行。3. Backplate preventing falling goods during (un-)loading. Avoid gaps between plate and conveyor! 裝裝/卸載期間，背面設(shè)置防護(hù)板可防止貨物墜落。防護(hù)板緊貼輸送帶，卸載期間，背面設(shè)置防護(hù)板可防止貨物墜落。防護(hù)板緊貼輸送帶，注意防護(hù)板緊

6、貼輸送帶，沒有空隙。注意防護(hù)板緊貼輸送帶，沒有空隙。123FLT Loading/Un-loading point 叉車裝卸點(diǎn)(2)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):4. Chain conveyors: sprocket wheels to be properly guarded avoiding nip points鏈鏈?zhǔn)捷斔蛶В烘溳喴雷o(hù)得當(dāng)，避免式輸送帶：鏈輪要防護(hù)得當(dāng)，避免出現(xiàn)嚙合點(diǎn)出現(xiàn)嚙合點(diǎn)44FLT Loading/Un-loading point 叉車裝卸點(diǎn)(3)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):5. Roller conveyors: sprocket

7、 wheels at the end of the conveyor to be properly guarded avoiding nip points滾筒式輸送帶：輸送帶末端的鏈輪要保護(hù)得當(dāng)，避免出現(xiàn)嚙合點(diǎn)。避免出現(xiàn)嚙合點(diǎn)。6. Motor cover plates to be fitted against conveyor frame avoiding finger access to chains。在輸送帶邊部安裝電機(jī)防護(hù)蓋板，在輸送帶邊部安裝電機(jī)防護(hù)蓋板，避免手指碰到鏈條。避免手指碰到鏈條。566Modules & Content分類和目錄4FLT Loading/Un-lo

8、ading point叉車裝卸點(diǎn)4De-palletiser/Palletiser卸垛機(jī)/碼垛機(jī)4Pallet Stacker/De-stacker托盤碼垛機(jī)/卸垛機(jī)4De-crater/Crater卸箱機(jī)/裝箱機(jī)4Carton former成型機(jī)4Carton sealer封箱機(jī)4Crate Turner翻箱機(jī)4Crate Washer洗箱機(jī)4Crate Buffer塑箱提升機(jī)4Bottle Washer洗瓶機(jī)4Filler裝酒機(jī)4Tunnel Pasteuriser 隧道式巴式殺菌機(jī)4Labeler貼標(biāo)機(jī)4EBI空瓶檢驗(yàn)機(jī)4Top Saw割紙箱機(jī)4Conveyors輸送帶4General

9、Requirements一般要求4Acceptance Checklist驗(yàn)收檢查清單De-palletiser/Palletiser 卸垛機(jī)/碼垛機(jī)(1)2mAttention points關(guān)注關(guān)注點(diǎn)點(diǎn):1.Access is deterred by fixed fencing of minimum 2m high 至少設(shè)置2m高的固定柵欄進(jìn)行隔離，防止人員進(jìn)入，固定柵欄完整無空隙，不能讓人進(jìn)入；2. Entrance and exit points of Unit Loads (pallet + goods) are safeguarded with light barriers with

10、 muting system. (Minimum Safety Category 3) 在成垛貨物（托盤+貨物）的進(jìn)出口，設(shè)置屏蔽系統(tǒng)進(jìn)行防護(hù)（安全類別至少為（安全類別至少為3類）類）- The fixed fences do not allow entrance between the light barrier and the fence 柵欄緊貼光柵欄緊貼光幕幕，光，光幕幕與柵欄之間不能留有空隙讓人進(jìn)入。與柵欄之間不能留有空隙讓人進(jìn)入。- The position of the light barrier does not allow entrance between the light

11、 barrier and the conveyor 光幕光幕緊貼輸送帶，輸送帶和緊貼輸送帶，輸送帶和光幕光幕之間不能留有空隙讓人進(jìn)入。之間不能留有空隙讓人進(jìn)入。12De-palletiser/Palletiser (2)Attention points:3. Entrance and exit points of empty pallets are safeguarded with fixed fences only allowing a letter box type opening to let an empty pallet pass through.空空托盤進(jìn)出點(diǎn)的開口應(yīng)設(shè)置足夠小，運(yùn)

12、用郵筒原則托盤進(jìn)出點(diǎn)的開口應(yīng)設(shè)置足夠小，運(yùn)用郵筒原則只允許托盤出入。只允許托盤出入。4. Entrance and exit points of crates are safeguarded with fixed fences only allowing a letter box typeopening to let a crate pass through. The height of the opening shall never be more than 50cm.塑箱及成品進(jìn)出點(diǎn)的開口應(yīng)設(shè)置足夠小，運(yùn)用郵筒原則塑箱及成品進(jìn)出點(diǎn)的開口應(yīng)設(shè)置足夠小，運(yùn)用郵筒原則只允許塑箱或成品出入，高度不

13、得大于只允許塑箱或成品出入，高度不得大于50cm34 Double key system (fortress type) with both a mechanical and electronical lock （See more in next slide） 同時帶有機(jī)械鎖和電子鎖的雙鎖系統(tǒng)(fortress type，見下頁圖片)- Single key system (with master key on the electrical cabinet or control panel) 單鎖系統(tǒng)（配電柜或控制面板上有主鑰匙）- A reset command must be given

14、before re-start command is accepted 必須先復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。- Interlocks must be robust and not easy to override 聯(lián)鎖裝置必須是堅固耐用并不易失靈聯(lián)鎖裝置必須是堅固耐用并不易失靈5555Safe Access to Machines-Key system for palletizer and depalletizer 安全進(jìn)入機(jī)器內(nèi)部安全進(jìn)入機(jī)器內(nèi)部-鑰匙系統(tǒng)鑰匙系統(tǒng)-碼垛卸垛機(jī)碼垛卸垛機(jī)Normal situation機(jī)器正常運(yùn)機(jī)器正常運(yùn)轉(zhuǎn)狀態(tài)轉(zhuǎn)狀態(tài)121Move key 2,

15、 the guarding door can be opened 取下鑰匙取下鑰匙2，可，可打開防護(hù)門打開防護(hù)門Move Key 1 ,stop the machine 取下鑰匙取下鑰匙1，機(jī)器，機(jī)器停止停止221Put Key 1 into the protection key 將鑰匙將鑰匙1插入保護(hù)插入保護(hù)鎖中鎖中De-palletiser/Palletiser 卸垛機(jī)/碼垛機(jī) (4)Attention points關(guān)關(guān)注點(diǎn)注點(diǎn):6. The machinery shall be equipped with a mechanical blocking device (eventually

16、with electronical sensor) to hold the de-pal/pal in its raised position during maintenance or repair activities.機(jī)器應(yīng)該配有機(jī)械的防護(hù)裝置（配有電子感應(yīng)器），保證在維護(hù)或維修期間卸垛機(jī)/堆垛機(jī)處于懸空狀態(tài)時不會掉落下來。Different systems may apply可以使用不同的系統(tǒng):- Manual system (with bar)- Automatic system手動系統(tǒng)（帶有防護(hù)桿）自動系統(tǒng)6666De-palletiser/Palletiser 卸垛機(jī)/碼垛機(jī) (

17、5)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):7. Turntables will be equipped with a fixed plate leaving a gap of maximum 5mm between the fixed plate and the rotating part. In all other occasions, the turntable shall be safeguarded with fixed fencing and an interlocked access door.轉(zhuǎn)向器周圍的固定裝置與轉(zhuǎn)盤的最大距離不超過5mm。在所有其它情況下，轉(zhuǎn)盤應(yīng)該通過

18、固定式柵欄和聯(lián)鎖通道門進(jìn)行防護(hù)。7Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):8. Roller conveyors: infill plates will be installed at operator working positions and at crossing sections.The gap between the infill plates and rollers shall not exceed 5mm.滾滾輪式輸送帶：在操作工工作位置輪式輸送帶：在操作工工作位置及橫跨區(qū)域安裝填充板。及橫跨區(qū)域安裝填充板。填充板及滾輪之間的間隙不應(yīng)該超填充板及滾輪之間的間隙不應(yīng)該超過過5

19、mm。9. Conveyor crossing sections shall be equipped with steps with handrails and interlocked gates stopping the conveyor when crossing, and with a reset button re-starting the conveyor (a new start command is not necessary).輸送帶橫跨區(qū)域應(yīng)該配有臺階及扶手，和有人穿過時可以停止輸送帶運(yùn)行的聯(lián)鎖門以及可以重新啟動輸送帶的復(fù)位按扭（不需要再次按下啟動按鈕）889De-palle

20、tiser/Palletiser 卸垛機(jī)/碼垛機(jī) (6)Attention points關(guān)關(guān)注點(diǎn)注點(diǎn):10. The operating position shall be designed and constructed in such a way to ensure 100% segregation, by physical means, between the operator and any Fork Lift Truck movement and/or any load handled by a Fork Lift Truck.設(shè)計操作工工作位置時，應(yīng)該借助設(shè)計操作工工作位置時，應(yīng)該

21、借助物理手段確保操作工與移動的叉車物理手段確保操作工與移動的叉車、和、和/或通過叉車控制的任何裝載活或通過叉車控制的任何裝載活動動100%隔離隔離。10De-palletiser/Palletiser 卸垛機(jī)/碼垛機(jī) (7)Attention points關(guān)關(guān)注點(diǎn)注點(diǎn):11. Moving parts of upper part of palletiser totally screened off 頂部的移動部件都已保護(hù)起來。如需開頂部的移動部件都已保護(hù)起來。如需開門，應(yīng)設(shè)置聯(lián)鎖開關(guān)門，應(yīng)設(shè)置聯(lián)鎖開關(guān)11Tunnel guarding隧道式防護(hù)Modules & Content分類和目

22、錄4FLT Loading/Un-loading point叉車裝卸點(diǎn)4De-palletiser/Palletiser卸垛機(jī)/碼垛機(jī)4Pallet Stacker/De-stacker托盤碼垛機(jī)/卸垛機(jī)4De-crater/Crater卸箱機(jī)/裝箱機(jī)4Carton former成型機(jī)4Carton sealer封箱機(jī)4Crate Turner翻箱機(jī)4Crate Washer洗箱機(jī)4Crate Buffer塑箱提升機(jī)4Bottle Washer洗瓶機(jī)4Filler裝酒機(jī)4Tunnel Pasteuriser 隧道式巴式殺菌機(jī)4Labeler貼標(biāo)機(jī)4EBI空瓶檢驗(yàn)機(jī)4Top Saw割紙箱機(jī)4Co

23、nveyors輸送帶4General Requirements一般要求4Acceptance Checklist驗(yàn)收檢查清單Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):1. Access is deterred by fixed fencing of minimum 2m high設(shè)置至少2m高的固定柵欄進(jìn)行隔離，防止人員進(jìn)入；2. Entrance and exit points of empty pallets are safeguarded with fixed fences only allowing a letter boxtype opening to let an empty

24、pallet pass through. 空托盤進(jìn)出點(diǎn)固定開口應(yīng)設(shè)置足夠小，運(yùn)用郵筒原則只允許托盤出入。只允許托盤出入。3. Entrance / exit points for FLT are safeguarded with light barriers stopping the stacker/de-stacker andConveyor叉車進(jìn)出點(diǎn)通過設(shè)置光電開關(guān)進(jìn)行防護(hù)，叉車在此區(qū)域工作時可停止堆垛機(jī)/卸垛機(jī)和輸送帶的運(yùn)行。4. Alternatively to point 3, an ultrasonic sensor stopping the stacker/de-stacker

25、and conveyor when FLTapproaches or pedestrians approach might be applied.同第3點(diǎn)類似的防護(hù)方法：安裝超聲傳感器，當(dāng)叉車或路人靠近時同樣也可以停止堆垛機(jī)/卸垛機(jī)和輸送帶的運(yùn)行5. Proper protection preventing damages at conveyor from FLT (metal vertical plate or floor plate with FLTwheel stops) 采取適當(dāng)?shù)谋Ｗo(hù)措施，防止叉車對輸送帶造成損壞（使用金屬材質(zhì)的垂直擋板或在地面上設(shè)置叉車輪阻） 6. Maximum

26、stacking height control sensor is mandatory必須安裝最大堆垛高度控制傳感器。1254362mPallet Stacker/De-stacker 托盤托盤碼垛機(jī)碼垛機(jī)/卸垛機(jī)卸垛機(jī)Modules & Content分類和目錄4FLT Loading/Un-loading point叉車裝卸點(diǎn)4De-palletiser/Palletiser卸垛機(jī)/碼垛機(jī)4Pallet Stacker/De-stacker托盤碼垛機(jī)/卸垛機(jī)4De-crater/Crater卸箱機(jī)/裝箱機(jī)4Carton former成型機(jī)4Carton sealer封箱機(jī)4Crat

27、e Turner翻箱機(jī)4Crate Washer洗箱機(jī)4Crate Buffer塑箱提升機(jī)4Bottle Washer洗瓶機(jī)4Filler裝酒機(jī)4Tunnel Pasteuriser 隧道式巴式殺菌機(jī)4Labeler貼標(biāo)機(jī)4EBI空瓶檢驗(yàn)機(jī)4Top Saw割紙箱機(jī)4Conveyors輸送帶4General Requirements一般要求4Acceptance Checklist驗(yàn)收檢查清單De-crater/Crater 卸箱機(jī)/裝箱機(jī)(1)1334Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):1.Access at the frontside is deterred by an inter

28、locked screen. (Minimum Safety Category 3) 機(jī)器正面防護(hù)門上設(shè)置聯(lián)鎖開關(guān)防止人員進(jìn)入；(安全類別至少為3類)2. Alternatively to point 1, an open frontside, providing sufficient safety distance and a light barrier . (Minimum Safety Category 3) ,might be applied. 替代第一種方式：正面：需保證安全距離和一個光幕。(安全類別至少為3類)3. Easy access for manual interventi

29、on is made possible by steps 借助臺階能很輕易地接近設(shè)備處理故障。4. The screen shall not form any trap hazard for hands or fingers when closed between its lowestposition and the steps當(dāng)當(dāng)防護(hù)門關(guān)閉時，防護(hù)門的最低點(diǎn)和臺階之間應(yīng)沒有空隙，避免對手或手指造成傷害。防護(hù)門關(guān)閉時，防護(hù)門的最低點(diǎn)和臺階之間應(yīng)沒有空隙，避免對手或手指造成傷害。2De-crater/Crater 卸箱機(jī)/裝箱機(jī)(2)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):5. Acces

30、s to the machinery shall be provided by interlocked screens. (Minimum Safety Category 3)設(shè)置具有聯(lián)鎖開關(guān)的防護(hù)門以進(jìn)入機(jī)器。（安全類別至少為3類）- Interlocks must be robust and not easy to override聯(lián)鎖開關(guān)應(yīng)該堅固耐用，且不易失效聯(lián)鎖開關(guān)應(yīng)該堅固耐用，且不易失效Different systems may apply可以使用不同的系統(tǒng):- Manual (depending weight of the screen)手動的（取決于聯(lián)鎖防護(hù)門的重量）- Ele

31、ctrical (opening can be by push release, closing must be by continuous push command)電動的（通過“推-放”打開，持續(xù)的“推”命令關(guān)閉）6. A reset command must be given before re-start command is accepted必須先復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。56De-crater/Crater 卸箱機(jī)/裝箱機(jī)(3)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):7. Access at the backside is deterred by fixe

32、d fencing or two photocells (40cm,90cm from the conveyor).機(jī)器背面應(yīng)該設(shè)置固定欄柵防止人員進(jìn)入，或使用兩組光電開關(guān)，分別距輸送帶高40cm,90cmAttention points關(guān)關(guān)注點(diǎn)注點(diǎn):8. Access to the machinery shall be provided by interlocked access doors. (Minimum Safety Category 3). Access doors must be made accessible by crossing bridges if necessary設(shè)置

33、具有聯(lián)鎖開關(guān)的防護(hù)門以進(jìn)入機(jī)器； (安全類別至少為3類).如需要，應(yīng)設(shè)置橫跨橋接近防護(hù)門。Different interlock systems may apply可以使用不同的聯(lián)鎖系統(tǒng):- Double key system (fortress type) with both a mechanical and electronical lock同時配有機(jī)械鎖和電子鎖的雙鎖系統(tǒng)（ fortress type ）- Single key system (with master key on the electrical cabinet or control panel)單鎖系統(tǒng)（配電柜或控制板上

34、帶有鎖）- A reset command must be given before re-start command is accepted必須先復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。- Interlocks must be robust and not easy to override 聯(lián)鎖防護(hù)門必須堅固耐用且不易失靈聯(lián)鎖防護(hù)門必須堅固耐用且不易失靈7778De-crater/Crater 卸箱機(jī)/裝箱機(jī)(4)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):9. Entrance and exit points of crates are safeguarded with fixed

35、 fences only allowing a letter box typeopening to let a crate pass through. The height of the opening shall never be more than 50cm. If a door is needed on the side guarding, interlock is must. 塑箱進(jìn)出點(diǎn)的開口處設(shè)置固定柵欄進(jìn)行防護(hù)，開口大小只能允許塑箱通過。開口的高度不應(yīng)高于塑箱進(jìn)出點(diǎn)的開口處設(shè)置固定柵欄進(jìn)行防護(hù)，開口大小只能允許塑箱通過。開口的高度不應(yīng)高于50CM.如果要在側(cè)面防護(hù)上開門，則必須設(shè)置

36、聯(lián)鎖開關(guān)。如果要在側(cè)面防護(hù)上開門，則必須設(shè)置聯(lián)鎖開關(guān)。999 Interlocks must be robust and not easy to override 聯(lián)鎖裝置必須堅固耐用且不易失靈聯(lián)鎖裝置必須堅固耐用且不易失靈- A reset command must be given before the re-start command is accepted 必須先復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。1Modules & Content分類和目錄4FLT Loading/Un-loading point叉車裝卸點(diǎn)4De-palletiser/Palletiser卸垛機(jī)/

37、碼垛機(jī)4Pallet Stacker/De-stacker托盤碼垛機(jī)/卸垛機(jī)4De-crater/Crater卸箱機(jī)/裝箱機(jī)4Carton former成型機(jī)4Carton sealer封箱機(jī)4Crate Turner翻箱機(jī)4Crate Washer洗箱機(jī)4Crate Buffer 塑箱提升機(jī)4Bottle Washer洗瓶機(jī)4Filler裝酒機(jī)4Tunnel Pasteuriser 隧道式巴式殺菌機(jī)4Labeler貼標(biāo)機(jī)4EBI空瓶檢驗(yàn)機(jī)4Top Saw割紙箱機(jī)4Conveyors輸送帶4General Requirements一般要求4Acceptance Checklist驗(yàn)收檢查清單C

38、rate Buffer塑箱提升機(jī)Attention points:關(guān)注點(diǎn)：關(guān)注點(diǎn)：1.Access is deterred by fixed fencing of minimum 2m high 設(shè)置至少2m高的固定柵欄進(jìn)行隔離，防止人員進(jìn)入2. Entrance and exit points of crates are safeguarded with fixed fences only allowing a letter box type opening to let a crate pass through. The height of the opening shall never

39、be more than 50cm.塑箱進(jìn)出點(diǎn)的開口處設(shè)置固定柵欄進(jìn)行防護(hù)塑箱進(jìn)出點(diǎn)的開口處設(shè)置固定柵欄進(jìn)行防護(hù)，開口大小只能允許塑箱，開口大小只能允許塑箱通過。開口高度不得大于通過。開口高度不得大于50cm3. Access to the machinery shall be provided by interlocked access doors.固定柵欄上如需開門，應(yīng)設(shè)置聯(lián)鎖開關(guān):Different interlock systems may apply:可以使用不同種類的聯(lián)鎖- Double key system (fortress type) with both a mechanic

40、al and electronical lock 同時帶有機(jī)械鎖和電子鎖的雙鎖系統(tǒng)- Single key system (with master key on the electrical cabinet or control panel) 單鎖系統(tǒng)（配電柜或控制面板上有鑰匙）- A reset command must be given before re-start command is accepted 必須先復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。- Interlocks must be robust and not easy to override 聯(lián)鎖裝置必須是堅固耐用并不

41、易失靈聯(lián)鎖裝置必須是堅固耐用并不易失靈4. An access platform with self-closing gate formaintenance and repair purposes shall be installed為維修人員設(shè)置的進(jìn)入平臺須設(shè)置可以關(guān)閉的門43212m Interlocks must be robust and not easy to override 聯(lián)鎖裝置應(yīng)該堅固耐用且不易失靈聯(lián)鎖裝置應(yīng)該堅固耐用且不易失靈- A reset command must be given before the re-start command is accepted必須先

42、復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。6. Hatches giving access to the inside of the BW must be fixed (only removable by using tools)洗瓶機(jī)觀察孔必須是封閉固定的（只能通過工具移除）56665Bottle Washer (3)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):7. Bottle Washer hatches shall be safeguarded by double protection so that a sudden complete opening is made impos

43、sible, avoiding that operators get splashed by caustic洗洗瓶機(jī)倉口應(yīng)該進(jìn)行雙重防護(hù)，避免倉門突然打開，致使操作瓶機(jī)倉口應(yīng)該進(jìn)行雙重防護(hù)，避免倉門突然打開，致使操作工被堿液濺到。工被堿液濺到。77Bottle Washer (4)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):8. Warning signs for hot surface or hot liquid must be foreseen as from 60C.超過60C熱表面或熱液體的警示標(biāo)識必須清晰可見。- All direct accessible hot parts as

44、 from 70C shall be insulated必須將所有可以直接接觸到的、超過70C的發(fā)熱體進(jìn)行保溫。9. Steampipes, direct accessible from ground level, shall ideally be guarded by screens 使用防護(hù)屏將通過地面就可以直接接觸到的蒸汽管道進(jìn)行隔離。- Bottle Washers shall be equipped with an H2 extractor ventilator洗瓶機(jī)應(yīng)配有洗瓶機(jī)應(yīng)配有H2抽風(fēng)機(jī)。抽風(fēng)機(jī)。8889Bottle Washer (5)Attention points關(guān)關(guān)注

45、點(diǎn)注點(diǎn):10. Access platforms for maintenance and repair purposes along the BW sides shall be equipped with a self-closing access gate 洗瓶機(jī)邊部用于維護(hù)和維修的平臺上應(yīng)設(shè)置員工可以手動關(guān)閉的門，- The access gate shall never be tightened to the railing in its open position除特殊原因外，門應(yīng)該一直處于關(guān)閉狀態(tài)除特殊原因外，門應(yīng)該一直處于關(guān)閉狀態(tài)101010Bottle Washer洗瓶機(jī) (6)

46、 Platform Guardrails: Guardrails are installed on working platforms, they must meet the following safety requirements (Dimensions in millimeter): 1 Handrail 2 Knee rail 3 Kick plate 4 Stanchion 5 Walking level 1 4 5 2 3 Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):11. A guardrail shall be installed on the roof of the Bot

47、tle Washer應(yīng)該在洗瓶機(jī)頂部安裝護(hù)欄。12. The access to the roof shall be provided by a fix stairs. 有合適的階梯到達(dá)洗瓶機(jī)頂部。13. The access to the roof shall have a self-closing access gate with lock通向頂部的入口須有門- The access gate shall never be tightened to the railing in its open position，通道門應(yīng)該一直處于關(guān)閉狀態(tài)11111212Modules & Con

48、tent分類和目錄4FLT Loading/Un-loading point叉車裝卸點(diǎn)4De-palletiser/Palletiser卸垛機(jī)/碼垛機(jī)4Pallet Stacker/De-stacker托盤碼垛機(jī)/卸垛機(jī)4De-crater/Crater卸箱機(jī)/裝箱機(jī)4Carton former成型機(jī)4Carton sealer封箱機(jī)4Crate Turner翻箱機(jī)4Crate Washer洗箱機(jī)4Crate Buffer塑箱提升機(jī)4Bottle Washer洗瓶機(jī)4Filler裝酒機(jī)4Tunnel Pasteuriser 隧道式巴式殺菌機(jī)4Labeler貼標(biāo)機(jī)4EBI空瓶檢驗(yàn)機(jī)4Top Sa

49、w割紙箱機(jī)4Conveyors輸送帶4General Requirements一般要求4Acceptance Checklist驗(yàn)收檢查清單Filler裝酒機(jī) (1)Attention points 關(guān)注關(guān)注點(diǎn)點(diǎn):1.The frontside of the Filler shall be safeguarded by fixed screens and only allowing a bottle-shaped gap to let the bottle pass through 裝酒機(jī)正面應(yīng)設(shè)置固定式防護(hù)門進(jìn)行防護(hù)，只留有瓶子裝酒機(jī)正面應(yīng)設(shè)置固定式防護(hù)門進(jìn)行防護(hù)，只留有瓶子大小的間隙以便瓶

50、子通過。大小的間隙以便瓶子通過。2. Movable screens gaining access for maintenance and settings shall be interlocked。(Minimum Safety Category 3) 為方便人員進(jìn)入維護(hù)和設(shè)置參數(shù)，裝酒機(jī)設(shè)置移動式防護(hù)門，應(yīng)設(shè)置聯(lián)鎖開關(guān)。（安全類別至少為3類）- Interlocks must be robust and not easy to override 聯(lián)鎖裝置必須堅固耐用且不易失靈聯(lián)鎖裝置必須堅固耐用且不易失靈- A reset command must be given before the

51、re-start command is accepted 必須先復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。-點(diǎn)動器上加急停開關(guān)點(diǎn)動器上加急停開關(guān)2211112Filler 裝酒機(jī) (2)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):3. The backside of the Filler shall be safeguarded by fixed fencing and fixed screens (only removable by using tools) 裝酒機(jī)背面應(yīng)該設(shè)置固定柵欄和固定防護(hù)進(jìn)行防護(hù)（只能通過借助工具進(jìn)行移除）4. Access doors shall be int

52、erlocked. (Minimum Safety Category 3). Access doors must be made accessible需要進(jìn)出的防護(hù)門應(yīng)該設(shè)置聯(lián)鎖開關(guān)，（安全類別為需要進(jìn)出的防護(hù)門應(yīng)該設(shè)置聯(lián)鎖開關(guān)，（安全類別為3類）類）且必須是容易進(jìn)入的。且必須是容易進(jìn)入的。- Interlocks must be robust and not easy to override 聯(lián)鎖裝置必須堅固耐用且不易失靈聯(lián)鎖裝置必須堅固耐用且不易失靈- A reset command must be given before the re-start command is accepted

53、. 必須先復(fù)位才可以重新啟動。必須先復(fù)位才可以重新啟動。433Extra requirements for all new machines with jog function （Jog for filler and labeler）4For jog function:4Two handed (two pushbutton) jog is required (with spacing of the pushbuttons greater than the distance of the width of a hand to avoid a one handed jog.)4An E-stop

54、should always be included on the jog control station4Only one jog control station (CST) can be enabled at any given time.4Only one safety door can be opened at one time for jog mode to be enabled.4The jog pushbutton station can only be enabled for its visible zone when a guard door is opened. (For e

55、xample, if a guard door is open on the front of a machine, the jog control station on the rear of the machine will not be enabled even though a guard door is opened. This is because the front guard door is out of the visible/safe zone for the rear CST.)4Confirm jog speed is programmed as slow/safe a

56、s possible yet still provide the needed functionality4Sign on machine in local language, (above the location of the CTS): Do not enter machine while the machine is in jog mode. Example of jog with two pushbuttons新設(shè)備點(diǎn)動器的要求新設(shè)備點(diǎn)動器的要求(適用于灌酒機(jī)和貼標(biāo)機(jī)的點(diǎn)動器適用于灌酒機(jī)和貼標(biāo)機(jī)的點(diǎn)動器)4點(diǎn)動器點(diǎn)動器:4點(diǎn)動器是雙手同時（兩個控制按鈕）操作點(diǎn)動器是雙手同時（兩個控制

57、按鈕）操作的。的。 (兩個按鈕的距離大于人手的寬度。避免兩個按鈕的距離大于人手的寬度。避免一只手操作兩個按鈕一只手操作兩個按鈕)。4點(diǎn)動器上需安裝急停按鈕。點(diǎn)動器上需安裝急停按鈕。4只在特定情況下激活一個按鈕點(diǎn)動控制的模式。只在特定情況下激活一個按鈕點(diǎn)動控制的模式。4只有打開一扇安全門時才可以啟動點(diǎn)動模式。只有打開一扇安全門時才可以啟動點(diǎn)動模式。4當(dāng)打開的安全門在視線范圍內(nèi)時，才可以啟動當(dāng)打開的安全門在視線范圍內(nèi)時，才可以啟動該處的點(diǎn)動模式。該處的點(diǎn)動模式。 (例如：如果在機(jī)器正面的安全門打開，點(diǎn)動器例如：如果在機(jī)器正面的安全門打開，點(diǎn)動器在機(jī)器側(cè)面，無法看到打開的安全門，這種情在機(jī)器側(cè)面，無

58、法看到打開的安全門，這種情況下無法啟動點(diǎn)動模式。況下無法啟動點(diǎn)動模式。 4確認(rèn)點(diǎn)動速度，在保證功能的情況下越慢確認(rèn)點(diǎn)動速度，在保證功能的情況下越慢/安安全越好。全越好。4在點(diǎn)動器上方張貼標(biāo)識：在點(diǎn)動器上方張貼標(biāo)識：“禁止點(diǎn)動狀態(tài)下進(jìn)禁止點(diǎn)動狀態(tài)下進(jìn)入機(jī)器入機(jī)器”。雙手操作的點(diǎn)動器例雙手操作的點(diǎn)動器例子子Modules & Content分類和目錄4FLT Loading/Un-loading point叉車裝卸點(diǎn)4De-palletiser/Palletiser卸垛機(jī)/碼垛機(jī)4Pallet Stacker/De-stacker托盤碼垛機(jī)/卸垛機(jī)4De-crater/Crater卸箱機(jī)/

59、裝箱機(jī)4Carton former成型機(jī)4Carton sealer封箱機(jī)4Crate Turner翻箱機(jī)4Crate Washer洗箱機(jī)4Crate Buffer塑箱提升機(jī)4Bottle Washer洗瓶機(jī)4Filler裝酒機(jī)4Tunnel Pasteuriser 隧道式巴式殺菌機(jī)4Labeler貼標(biāo)機(jī)4EBI空瓶檢驗(yàn)機(jī)4Top Saw割紙箱機(jī)4Conveyors輸送帶4General Requirements一般要求4Acceptance Checklist驗(yàn)收檢查清單 Platform Guardrails: Guardrails are installed on working pla

60、tforms, they must meet the following safety requirements (Dimensions in millimeter): 1 Handrail 2 Knee rail 3 Kick plate 4 Stanchion 5 Walking level 1 4 5 2 3 Tunnel Pasteuriser 隧道式巴式殺菌機(jī)Attention points關(guān)注關(guān)注點(diǎn)點(diǎn):1. The frontside of the tunnel pasteuriser shall be safeguarded by movable screens, protecting operators against burstin