qualitycontrolplan質量控制計劃

1、Quality Control Plan質量控制計劃1. Quality policy質量方針The policy aims at satisfying our customer by way of initializing an updated quality man ageme nt and sticki ng to the top requirement of quality first in an attempt to achieve an elite project fin ally 堅持“質量第一”的原則，確保質量體系有效運行，向業(yè)主提供滿足合同與標準要求的 產品。2. Quali

2、ty objective質量目標Provide our customer with products in full li ne with releva nt con tract and stan dard by way of strictly con formi ng to quality con trol procedure and inten sifyi ng avoiding comm on quality faults to be sure of an effective operation of the quality assuranee and quality control s

3、ystem, achieve a zero quality accident rate and realize good project construction quality.堅持質量標準，嚴格質量控制程序，加大質量通病治理，實現(xiàn)質量事故為零，確保工程質 量優(yōu)良，爭創(chuàng)優(yōu)質工程。Try hard to finish the project in an excellent way努力以如下目標完成項目：(1) Qualification rate for unit project： 100%單位工程質量合格率：100%(2) Choiceness rate for unit project：

4、above 95%單位工程質量優(yōu)良率：95%以上(3) Qualification rate for inspection items with allowable tolerances： above 95%允許項目測點合格率：95%以上(4) Qualification rate for measure of location by self-inspection： above 95%定位測量口檢合格率：95%以上(5) Qualification rate for radiographic test (not including testing weld joints reworked)

5、above 95%焊縫拍片一次合格率：95%以上(6) Quality accident rate: 0質量事故發(fā)生率為零(7) Mission success rate for one-time commissioning: 100% 試車一次成功率100%3 Quality Assuranee System and Function質量保證體系and Structure建立質量保證體系組織機構Establish quality assurance and effective quality con trol system before con struct! on in order to

6、ensure the realization of construction quality objective. (As for system organizationz see the Chart attached herewith).為確保工程施工質量達到既定目標及在施工過程中工程質量得到有效控制，在工程開工前 建立本工程的質量保證體系，質保體系組織機構如下圖。OA/OC managerConstruction managerFull-time inspector4. Work-Post Responsibility質量體系人員職責of Project Manager項目經理職責Orga

7、nize and establish the quality system and put it into effective operation. Supervise and inspect the responsibility and authority limit of relevant department and responsible person of the Project Departme nt to maintain that the project quality meets releva nt stipulati on and requirement Be fully

8、responsible for construction quality of the project and have responsibility to FW負責組織建立健全項目質量保證體系，并釆取措施，確保質量體系持續(xù)、有效、實際地運 行，在工程質量和質量管理上代表公司經理直接向FW負責。Be responsible for optimizing resources, which are adequate for the need of construction field, st re ngtheni ng in specti on such as prepari ng more in

9、 spectors, in spection tools and equipment, increasing inspection frequency, intensifying quality control in project construction.負責組織項目資源優(yōu)化配置匸作，確保滿足施工現(xiàn)場需要，加大檢査、試驗人員、設備、 器具的投放，增強質量控制手段。Organize construction strictly as per the requirement of Construct!on Organization Planning, be familiar with const

10、ruction quality state in a timely and accurate way, intensify management in self-supervision, self-control and self-inspection, organize internal joint quality inspection during any necessary construction stage, and support joint quality inspection organized by FW and/or other quality inspection dep

11、artments.按施工組織設計組織施工。及時、準確掌握工程質量動態(tài)，加強施工過程口管、口控、白 查管理力度，并在施工各階段適時組織聯(lián)合質量檢查：積極配合FW和技術質量監(jiān)督部門 組織的質量大檢查，對存在問題徹底整改。Organize the work named as 3 inspections and 4 confirmations, ensure project interim acceptance, quality service during commissi on ingz and after service 組織三査四定”工作，保證實現(xiàn)高標準中交，在試車及保運階段提供優(yōu)質服務。Or

12、ganize maintenance and return investigation to project quality, undertake that the newbuilt units run in a quiet, stable, persistent, full-loaded and excellent way.組織工程質量回訪及保修工作，為裝置“安、穩(wěn)、長.滿.優(yōu)”運行提供一流的服務。 Responsibility of construct!on manager施工經理職責Be responsible for project construct!on and quality c

13、ontrol under the leadership of project man ager 在項目經理領導下，負責項目生產和質量工作。Be liable for checking and auditing construct!on schedules, coordinating construction and implement!ng project construction quality schedules負責審核、檢查落實項目施工生產計劃，組織協(xié)調項目施工生產，貫徹執(zhí)行項目質量計 劃。Attending routine meetings about quality.參加項目質量例會

14、。Be responsible for organizing quality inspection and tracing quality rectification.組織檢查項目施工質量情況及質量整改落實情況。Organize project construction coordination meetings and timely deal with construction quality problems組織項目生產調度會，及時組織處理匸程質量存在問題。 Responsibility of QA/QC Manager總工程師職責Be mainly in charge of implem

15、entation of our Company quality policy, objective, and quality system document and be specifically responsible for arrangement of establishment and compilation of the Project Department quality system and quality system document with them being put into effective operation. Be in charge of the const

16、ruction quality within the authorized work scope代表項目經理行使質量管理和工程檢驗、試驗等管理職權，負責組織編制質量體系運行 計劃和項目質量控制規(guī)劃。Supervise and inspect the quality activity, quality control work and releva nt coordination work made by the inferior departments主管項目質量體系的日常運行管理，組織落實各職能部門質量職責，協(xié)調各項質量管理 工作。Periodically summon the qualit

17、y work meeting in which the actual status on the quality work is analyzed and the experience is con eluded and the improveme nt measures are sought out in contrast with the weak link on the quality work領導項目質檢組做好工程質量檢驗、試驗控制工作，嚴格按報檢程序實施工程質量確 認，按專業(yè)對質1:通病治理情況及考核結果進行確認。Be in charge of handling any qualit

18、y accident and putting an end to any practice neglecting the project qualit y. Whe n n ecessary, an in struct! on on redoing a job or halti ng a job for a good check-up shall be given with the quality appraisal and penalty methods to be impleme nted.負責組織召開工程項目質量例會，組織專業(yè)人員分析，處理質量信息，并針對存在問題 的原因組織制定糾正預防

19、措施，對措施實施的效果進行評價。Orga nize releva nt pers on nel to cooperate with releva nt pers on nel from the owner and/or FW and audit the quality management and quality system of the project.負責組織單位工程質量評定，做到質量評定與工程進度同步，在工程中交前及時組織質 檢組做好質量初評工作，根據(jù)質量獎懲規(guī)定組織實施匚程質量獎懲。 Responsibility of Quality Control Department質量控制經理

20、Organize professional personnel to control, inspect and accept construction quality, take measures to realize the project construction quality objective 組織項目專業(yè)人員對分管項目實施全過程質量控制和驗收，實現(xiàn)項目工程質量目標。Be responsible for working out quality schedules for the project construct!on and then put it into practice.負責

21、編制項目工程的質量規(guī)劃，并組織實施。Be liable for taking measures to prevent unqualified products from being used, for marking identification, and for the inspection and management relating to records about project data and information.在施工過程中，負責采取措施，防止出現(xiàn)不合格品，負責對項目工程標識和可追溯性的 檢查、管理工作。Participate in investigating, analy

22、zing and dealing with quality accidents.召集專業(yè)人員進行性質量檢查，對發(fā)現(xiàn)的質量缺陷、隱患監(jiān)督整改。參與質量事故的調 查、分析和處理。Be responsible for checking con structi on quality records and orga nizing releva nt work regarding unit projects like 3 inspections and 4 confirmationsz interim handover, after service, return investigation, qual

23、ity evaluation, auditing document used for project handover and summarizing quality control experience組織檢查單項工程在實施中的質量記錄，負責組織分管項目的“三査四定”、中間交 接、保運、回訪、質量評定、交工資料審查和工程質量的總結工作。Assist project manager to control procurement document regarding materials supplied by subc on tractor, receivi ng check at handin

24、g over of materials, and to con trol unqualified materials.協(xié)助項目經理進行乙供物資采購資料的控制、進場物資的驗證以及不合格物資的控制。Be responsible for tra nsportati on” stocki ng, packi ng, protecti on, ide ratification and records of materials.組織對物資的搬運、貯存、包裝、防護及標識、可追溯性的控制。Be liable for quality management and supervision at construct

25、ion field.負責所管工程項目施工現(xiàn)場質量管理與監(jiān)督工作。Be responsible for organizing and completing quality evaluation for unit projects.負責組織工程項目專業(yè)性質量、檢查。負責組織完成有關部門進行項目單項工程質量評 定。 Responsibility of professional engineer 專業(yè)匚程師職責Be responsible for technical preparation under the leadership of construction manager.在施工經理領導下負責各

26、口專業(yè)施工過程中的前期技術準備工作。Be responsible for progress management and quality control of specialized construction.掌握本專業(yè)工程質量規(guī)程、規(guī)范以及驗證標準，做好對工程項目施工質量監(jiān)督檢査。Familiarize with specialized design document and construction drawings, participate in design clarification and joint checkup of drawings, and raise questions

27、 in writing (if any). 參加工程施工階段“共檢點”分級劃分和共檢內容的檢查實施。Participate in compilation of Construction Organization Planning and Construction Schedule.具體負責本專業(yè)施工階段的進度、質量控制管理。參加施匸組織設計與施工方案的編制 工作。Participate in unpacking of equipment and materials at work site參加設備、材料現(xiàn)場的開箱檢驗。Report to construction manager if find

28、ing out serious construction quality problems.在施工中如發(fā)現(xiàn)重大質量問題，要立即向施工經理報告。Inspect construction quality and daily construction progress, help solve problems regarding tech no logy and quality during con structi on.負責按日檢查施匸班組的工程進度完成和質量情況，協(xié)助解決在施工中發(fā)生的有關技 術、質量問題。Be responsible for inspecting item and part p

29、rojects, and for offering inspection notification to FW and/or local inspection department regarding concealed work and joint-inspection points.負責對分部分項工程進行檢查，與質檢員一道對隱蔽匚程和“共檢”點進行報驗。組織 施工班組按設計圖紙文件要求和規(guī)范、標準進行施工，發(fā)現(xiàn)問題應及時處理。Be responsible for inspection and repair of executed work before completion of the

30、project.在中間交接過程中，負責本專業(yè)的“三查四定”工作。 Responsibility of quality inspector質檢員職責Familiarize with regulations，codes and standards, do a good job in supervision and inspection of construction quality掌握本專業(yè)工程質量規(guī)程、規(guī)范以及驗證標準，做好對工程項目施工質量監(jiān)督檢查。Participate in classifying, carrying out and inspecting joint-inspection

31、points.參加工程施工階段“共檢點”分級劃分和共檢內容的檢查實施。Participate in quality inspection for specialized construction and urge construction teams to rectify defects if finding out any problems.參加對工程項目專業(yè)性質量檢查，對發(fā)現(xiàn)的質量問題、缺陷或事故隱患進行收集、匯 總，提出整改意見，督促施工隊、班組制定整改措施，限期整改。Participate in in vesting, an alyzing and handling quality a

32、ccide nts duri ng con structio n.參加工程施工階段質量事故的調查.分析和處理。Participate in quality evaluati on for part projects, unit project and in dividual project.參加單位工程、單項工程和項目工程的質量評定。 Management system for quality system operation質量體系運行管理制度QA/QC manager, as a representative of project manager, shall organize work

33、as per the requirement Equality system operation schedule such as monthly interior checkup for quality system operation, regular quality meeti ng every mon th, specialized quality in specti on per week, and joint quality inspection executed by stages according to specific conditions. 項目總工程師代表項目經理按質量

34、體系運行計劃組織質量體系運行管理工作，質量經理 協(xié)助總工程師做好各項具體管理工作，每季度組織一次項目質量體系內部審核；每月組 織召開項目質量例會；每周組織專業(yè)質量檢查（周檢）；根據(jù)工程進展情況適時組織階 段性質量大檢查。Regular quality meetings質量例會Project manager summons a meeting every month whose specific works shall be organized byQA/QC manager. The purpose of meetings is to solve problems in quality man

35、agement, construction quality and work process, to coordinate functional departments, to bring management responsibility into practice, to analyze quality problems and work out corresponding precaution measures and then put into effect 項目部每月召開一次質量例會，會議由項目總工程師主持，質量經理負責組織落實各項 具體工作。會議主要是解決質量管理、工程質量、工作程

36、序上出現(xiàn)的問題，協(xié)調各職能 部門之間的工作關系，落實管理責任，并針對質量問題進行分析，制定糾正及預防措 施，并嚴格貫徹實施。Weekly quality inspection周檢Project Department organizes specialized quality inspection every week which includes executi on of Quality Schedule, con struct! on quality, con structi on records, detecti on for measureme nt in strume nt, qua

37、lity evaluation and treatme nt of comm on quality faults Inspection results shall be recorded in the format of inspection record for projectconstruction quality As for existing problems, rectification shall be brought into effect in time as per the requirement of requisiteon for quality rectificatio

38、n.施工項目部每周組織專業(yè)質量檢查（周檢），檢査內容包括：質量計劃執(zhí)行情況、工程 質量、施工記錄、檢測（計量）器具、質量評定、質量通病治理情況等，檢査結果以 工程質量檢查記錄形式做好記錄，對存在的問題下發(fā)質量整改通知單隨期整 改，并在項目生產調度會上或質量例會上進評，落實整改責任，實施考核與質量獎懲。 Specialized quality joint inspection 專業(yè)性質量大檢査Quality joint inspection for different specialties like prefabrication of steel structure, prefabricati

39、on of piping, rigging equipment, installation of piping and equipment, package pressure test, pre-trial run of rotary equipme nt, and commissi on ingz shall be orga nized by QA/QC manager with the help of functional departments such as quality, safety, technology and comprehensive departmentsSpecial

40、ty Group and Management Group shall do the joint inspection” in detail Management Group is responsible for inspection of management procedures, responsibility executionz files and documents, and Specialty Group for in specti on of specialize con struct! on quality, con struction records and con firm

41、ation of joi nt inspection points.在工程施工各階段，一般分為鋼結構預制、管道預制，設備吊裝，設備、管道安裝，系 統(tǒng)試圧、單機試運、聯(lián)動試車等，由項目總工程師組織質量、安全、技術、計調等職能 組進行專業(yè)質量大檢查，檢查分管理組和專業(yè)組，管理組負責檢查管理程序、職責落 實、文件資料，專業(yè)組負責檢查專業(yè)工程質量（施工難點、關鍵環(huán)節(jié)、隱蔽工程質 量）、施工記錄（交、竣工文件、檢試驗狀態(tài)記錄、無損檢測報告）口檢及質量通病治 理、共檢點確認情況等。 Management of quality assuranee system operation質量體系運行管理內容Qual

42、ity control during preparation for construction施匸準備階段的質量控制Establish and perfect quality assura nee system for project con struct! on and its assurance measures, bring into effect quality control organization, and work out quality system operation schedule, quality control schedule （including treatme

43、nt schedule for common quality faults） and quality schedule建立、継全項目質量保證體系，完善質量保證措施，落實質量控制組織，制定質量:體 系運行計劃、質量控制規(guī)劃（包括質量通病防治計劃）和質量工作計劃。Compile Construction Organization Planning and Construction Schemes編制施工組織設計、施工技術方案。Organize professional technicians to familiarize design document and drawings, precisel

44、y understand design intent and participate in joint checkup of drawings and design presentatio n.組織專業(yè)技術人員熟悉設計圖紙，準確領會設計意圖并參加圖紙會審、設計交底。Con firm project con structi on quality con trol points （A, Bz C） which shall be confirmed by FW. 確定專業(yè)工程質量控制點（A、B、C）,報FW確認。Prepare for con structi on equipme nt and ap

45、paratus which have bee n con firmed to be qualified.施匸機具、工藝設備、檢測設備準備，確保檢試驗設備檢定合格并有合格標識。Con firm conditi ons for welding material warehouse and valve pressure test.對焊材庫、閥門試壓等使用條件進行確認。Check qualification certificates of personnel and report to FW to confirmation.各類人員、施工資質審查，并報FW確認。Strengthen workers a

46、nd staff training and quality education.職工培訓及質量教育。Con firm conditi ons for starting con structio n work.開工條件確認。Quality management during construction施工階段質量管理Strengthen the management and distribution of equipment, materials and accessories, prevent low quality materials and equipment from entering c

47、onstruction field and protect all on-site materials from being damaged or lost.嚴格設備、材料、配件驗收管理和發(fā)放，控制進入現(xiàn)場設備、物資質量，做好現(xiàn)場物 資的防護。Organize construction technology presentation, and ascertain construct!on procedures, methods, quality criteria, and requirement for self-inspection and inspection to be done by

48、others.組織施匸技術交底，明確施工程序、方法、質量標準和口檢、報檢要求。Perform quality inspection for construction working procedures as per the Quality Control Procedures or coordinate with external departments for inspection.按質量控制程序實施工序質量檢查確認、報檢、共檢。Summon regular quality meetings every month and perform interior checkup for qual

49、ity system as the quality system operation schedule in order to gain enough information in quality management and construction quality and bring quality schedule into effect 每月定期召開質量例會按質量體系運行計劃組織項目質量體系內部審核，掌握質量管 理工作和工程質量動態(tài)，落實質量計劃，制定、落實糾正預防措施。Stre ng then con trol to comm on quality faults and un qua

50、lified products and perfect quality accident treatment measures加強質量通病預檢預防控制，嚴格不合格品控制，按“三不放過”原則做好質量事故 處理工作。Monitor and control particular process and working procedures in a continuous way.對特殊工序或過程進行連續(xù)監(jiān)控。Keep executing construct!on records and quality evaluation in pace with construction proceedi ng.

51、做到施工記錄、質量評定與工程進度同步。Organize professional or stageby-stage major inspection and coordinate with FW, Quality Supervision and Inspection Station and/or local Labor Departments in joint inspection. 組織專業(yè)或階段質量大檢查，積極配合FW、質量技術監(jiān)督部門和地方政府勞動部門 組織的質量大檢查，對存在的問題徹底整改。Organize joint inspection according to pressure

52、test packages and handover system按試壓系統(tǒng)、交工系統(tǒng)組織聯(lián)合檢查，做好系統(tǒng)質量確認工作。Quality management before ending of construction and during construction project accepta nee收尾、交工驗收階段質量管理Organize inspect!ng punch list and rectify thoroughly quality problems and potential perils.組織工程交工前的“三查四定”工作，徹底整改質量問題和隱患。Establish org

53、anization for trial run, ascertain responsibilities, organize a series of work like system pressure test, airtight test, flushing and blowing, and pre-trial run for equipment in a good way, keep in touch with FW, supervision unit and design unit in time to finish getting confirmed and preliminary ev

54、aluation in order to ensure successful interim handover, and transact interim handover certificate建立試運領導組織機構，落實責任，組織做好系統(tǒng)試壓、氣密、吹掃和單機試運等項 工作，及時與FW、監(jiān)理、設計單位聯(lián)系辦理好確認工作，完成工程質量初評工作， 保證順利中交，并辦理“中間交工證書”。Establish a maintenance team with full category of workers adequate for skillful operation, which shall ser

55、ve during warranty period and be furnished with excellent maintenance apparatus, to coordinate with FW during commissioning and trial run with load, complete final quality grade con firmation and docume nt han dover and sign project accepta nee certificate.組建“工種齊全、機具配套、素質較高、服務周到”的保運隊伍，配合FW做好聯(lián)動 試車、投料

56、試車工作，按時完成工程質量等級最終核定和交工資料確認工作，辦理交 工資料交接手續(xù)，簽訂“交工驗收證書”。Deliberatively organize and arrange the work of warranty and return-investigation精心組織，做好保運工作，并按“工程保修書”做好回訪、保修等項工作。5. Measures for quality control 質量控制措施To realize the quality objective, perfect quality assuranee system shall be built as per the reg

57、ulations from Compa nys ISO-9002 Quality Manual, and all releva nt man agement and work criteria shall be implemented. Furthermore, quality control shall be carried out in the whole process of construction.為保證質量目標的實現(xiàn)，工程項目將按照本公司ISO-9002質量手刪的規(guī)定，建立 完善的質量體系，全面貫徹執(zhí)行有關管理標準和工作標準，實行施工全過程的質量控 制，在施工準備、設備檢驗、原材料

58、供應、機械安裝、試車及機械竣工各階段進行系 統(tǒng)的質量控制。Coordinate with FW in receiving check and acceptanee of materials at work site協(xié)同F(xiàn)W,搞好現(xiàn)場物質交接、驗收工作。Specialize inspectors shall be provided in order to carry out quality control for different working procedures, and quality control points shall be set As for the same discipline, each working procedure should be completed in order.按專業(yè)配備質檢員，按質量