梅耶博格開方機自動切割的準備

1、1 Establish wire web布線網(wǎng)1.1Get into windup mode (icon turns green)首先選擇繞線模式 S1 TOP1.2Press Set Min Max進入F15后，再選擇設定最小最大按鈕。 F15 s_5001.3 Check wire tension must be 5 N檢查并設定手動走線的張力為5N s_5101.4 Check wire speed = 0 %返回F15，并設定線速的百分比為0% F15 s_5001.5 Check groove depth of pulleys = max. 4 mm!Change groove if

2、 necessary檢查4個驅(qū)動輪的槽深，如果槽深大于4毫米，則需要換槽1.6 Get wire out of winder room (in case of wire break or spool exchange)把放線輪上的線頭繞過排線輪和張力輪后拉入切割室。1.7 Fix wire with magnet after the 1st load cell把線頭繞過第一個驅(qū)動輪后用磁鐵固定1.8Center the dancer把張力臂調(diào)到垂直位置1.9Close winder door, not with the key, safety limited speed (SLS) mode

3、active關閉兩側(cè)繞線室的門，這時安全速度模式被激活。1.10 Check load cell, must be ± 1 N tolerance from 0依次按右圖的按鈕，檢查線的右側(cè)張力公差顯示為0± 1 N F15s_5001.11 If tolerance OK: Release motor如果右側(cè)張力公差顯示沒問題，然后選擇右圖按鈕松開馬達 s_500If tolerance not OK, if over ± 1 N: adjust according manual如果右側(cè)張力公差顯示有問題，請調(diào)節(jié)校正張力1.12 Build up wire te

4、nsion winder right 右側(cè)起張力S5001.13 Build up wire web with wire rod用布線桿布線網(wǎng)1.14 Observe correct wire position in grooves檢查線槽使用的正確槽位1.15 Knot wire left spool with web (after Slave 3)與左側(cè)線匝上引出的的線頭打結(jié)If no wire on spool winder left: traversing device left on max. value, direction cutting room.如果左側(cè)收線輪上沒線，先把排線

5、輪移到最大位置，向切割室方向移動。s_503Draw sufficiently wire from web and fix it directly onto the spool. Open left winder door, no tension WR! Set WL 0 m把布好線網(wǎng)的線頭拉入收線室，繞過張力輪和排線輪，并固定到線匝上，右側(cè)釋放張力，設定左側(cè)線匝上的線量為0。s_5022 Prepare automatic mode 自動切割的準備2.1 Release tension from 5 N, check wire speed 0 %起5N張力，檢查線速百分比為0% s_5002

6、.2 Preset wire speed to 2 m/s 設定手動走線速度為2m/s s_5112.3 Preset Setup to 10 N設定手動走線張力為10s_5102.4 Change into setup mode進入維護模式S1TOP2.5 Open winder left打開左側(cè)繞線室。2.6 Set wire speed 2 % of 2m/s wire speed設定2%的走線速度s_5112.7 Take joystick in hand, release with joystick (low safety), build uptension of 10 N用手柄起1

7、0N張力Move knot onto spool, stop release joystick2.8 走線，把打結(jié)的線頭走到收線輪上Cover knot with adhesive tape2.9 用膠布把打結(jié)的線頭包好。Set Min Max: set winder left 0 m at every knot在每次打結(jié)線頭包好后設定左側(cè)線輪線量為0m F15s_5022.11 Release joystick: build up wire tension 10 N用手柄起10N張力2.12 2% of 2 m/s wire speed2m 的2% 走線。F15s_5002.13 Move

8、knot/wire 3 m onto spool and check at same time wire position of all grooves. Check is performed by operator holding the joystick, because of safety. Stop release joystick向收線輪走線3m, 同時檢查各導輪上線的槽位。（安全方面考慮，請走線時用手柄操作）2.14 If more than 3m moved onto winder left => drive back to 3 m winder left => im

9、portant: wire direction back from winder right to winder left如果走線超過，請反向走線至處，然后把走線方向改為從右到左。這一點很重要。s_5002.15 Final check: correct grooves?最后再檢查一遍線是否在正確的槽位。2.16 Load workpiece, glued according manual, close workpiece clamping, close winder doors推入硅錠，（硅錠的粘膠請按照說明書），夾緊工作臺，關好繞線室的門。S1TOP 3 Setting automatic

10、3.1 Check wire speed 0%檢查線速百分比為0% F15s_5003.2 Presetting set min maxwinder left / web / winder right: 35 / 35 / 35 N設定手動走線張力為35 / 35 / 35 N s_5103.3 Release joystick3.4 Build up wire tension winder and web3.5 Move feed until wire contact with workpiece移動進給單元至線剛好接觸錠的上表面。F13s_3003.6 Stop, measure bump

11、 height: distance between wire and block => average of lowest point on workpiece surface停好后，測量上平面凸起的高度，線到錠的上平面的平均最低位置。3.7 Set feed 0設零點。s_3003.8 Enter bump height in window輸入凸起的高度3.9 Move to start移動切割頭到切割起始位s_3003.10 Stop release of joystick釋放手柄。3.11 Check bump height, decimal point may not be .0

12、00!進F12，檢查凸起的高度是否整數(shù)。F12s_200Otherwise select only value entering field, enter否則四舍五入輸入整數(shù)3.12 Pilgrim mode and profiled feed must be selected打開雙向走線模式和同步功能。F15F123.13 Recipe is adapted by process engineer: e.g. water quantity, wire speed, feed, pilgrim etc.檢查切割工藝，如：水流量，線速，進給和進回線等。4 Start automatic開始切割4

13、.1 Check auto ready檢查自動切割條件S1s_0074.2 Check overview parameter檢查所有參數(shù)。F12s_2004.3 Fix cover at yoke安裝切割頭上的蓋板4.4 Close all doors關上所有的門4.5 Switch on water打開水泵F11 s_100 4.6 Lock with key on panel用操作面板上的鑰匙鎖門4.7 Change into automatic mode 改為自動模式S1 TOP4.8 Event screen: set wire speed to 100%如有設置線速百分比的事件提醒，

14、設定其為100%4.9 Enter number for cut protocol輸入切割刀號4.10 Start automatic, green hardware button按如圖綠色按鈕開始切割4 Finish automatic切割結(jié)束5.1 Change into setup mode改為維護模式S1TOP5.2 Release door開門鎖5.3 Check upper wire web: bowing visible?檢查是否還有線弓？Yes: pilgrim in setup mode (pilgrim distance, tension and wire speed as

15、 in automatic mode last profile step)如有，在維護模式下雙向走線。F15 s_500No: go to next step無線弓，進行下一步。5.4 Clean immediately after cut: remove cover from yoke, clean cutting room and yoke top down with water且割結(jié)束后馬上清潔：拿開切割頭上的蓋板，5.5 Wire speed 0%設線速百分比為0% F15s_5005.6 Presetting: set min max wire speed 5 N設定手動走線張力為s_5105.7 Fix wire after master and slave 3 with magnet at yokeSee arrow在馬達和處用磁鐵固定鋼線。5.8 Cut and remove wire webImportant: remove wire at slave 1 (calculation wire consumption)!剪線網(wǎng)，計算并記錄用線量。5.9 Setup mode進維護模