模 具 使 用 手 冊

1、模 具 使 用 手 冊USERS MANUAL客戶模號MOLD NO. 產(chǎn)品名稱PART NAME 產(chǎn)品編號PART NO. 東江模號TK MOLD NO. 目 錄CONTENT 一模具資料（MOLD INFORMATION）2二模具使用說明（OPERATION INSTRUCTION）3-9三模具維護保養(yǎng)（MAINTENANCE INSTRUCTION）10-12四注塑工藝參考卡（MOLDING TECHNIC SHEET）13-14五附件/備用清單（ACCESSORIES LIST）15六模具檢驗單（QA INSPECTION REPORT）16-17七用戶意見反饋書（CLIENTS CO

2、MMENT AND SUGGESTION）18八附件 （ACCESSORIES） 模具結(jié)構(gòu)簡圖（MOLD STRUCTURE）19 上模運水示意圖（COOLING DIAGRAM OF CAVITY SIDE）20 下模運水示意圖（COOLING DIAGRAM OF CORE SIDE）21手冊內(nèi)容一模具資料MOLD INFORMATION模號 膠料Mold no. Plastic material 每啤件數(shù) 收縮率Number of cavity Shrinkage： 每啤重量： 上模鋼材：Shot weight Cavity steel 水口流道重量： 下模鋼材 Runner and s

3、prue weight Core steel 模具尺寸：Mold dimension：width mm x height mm x thickness mm.模具重量 Mold weight ： kg 最少開模行程 Minimum daylight： mm 頂針板行程Ejector stroke： mm 唧嘴偏左/偏右/中心 Sprue offset： mm 法蘭直徑Locating rings diameter：Æ mm 高度Height： mm 唧嘴球面半徑和孔徑Sprue bushing：Sphr mm Æ mm 碼模Mold mounting method:凸邊寬度

4、Flange width mm坑深 Clamping slot depth mm x高h(yuǎn)eight mm絲孔 Screw holes Æ x 中心距Distance between centers .mm吊?？?喉嘴 配機型Eyebolt： Water connection: Suitable machine size： 手冊內(nèi)容二模具使用說明THE OPERATION OF MOLD1.注塑機要求Injection Machine Spec注塑機 Injection Machine機型（Type of Machine）TK啤機: 客戶啤機:法蘭直徑 Locating ring di

5、a唧咀Sprue SR 唧咀孔SprueSR炮咀伸入量Nozzle movement distance頂棍孔直徑 Ejector dia頂出行程 Ejector stroke2. 模具的結(jié)構(gòu)特點MOLD STRUCTURE流道類型 Runner Method冷流道Cold 熱流道Hot熱流道品牌Hot trademarkDME YUDO MoldMaster HASCO 其它 other：_手冊內(nèi)容二模具使用說明THE OPERATION OF MOLD水口類型Gate Method直接入水Direct潛水Submarine gate針點Pin point側(cè)水Side gate 封針Valve

6、 Gate細(xì)水轉(zhuǎn)側(cè)Pin point transfer side gate模具類型 Type of mold base二板模 2 plate （ 倒 裝 Reverse ）三板模 3 plate 模胚/鋼材Mold base/Material上模板 Cavity plate：_下模板Core plate：_模胚品牌Mold base trademarkLKM 其他Other_鋼材 / 硬度Material / Hardness上模Cavity :_/_HRC下模Core :_/_HRC鑲件Insert:_/_HRC行位Slide :_/_HRC手冊內(nèi)容二模具使用說明THE OPERATION

7、OF MOLD倒扣處理Undercut Treatment斜邊Angle pin 氣/油壓 Air / oil 彈前模 Floating CAV.斜頂Lifter 頂出 Ejector 圓頂針Ejector pin 扁頂針Blade ejector 司簡 Sleeve ejector 斜頂Lifter 直頂 Ejector bar 推方 Stripper bar 推板 Stripper plate 推圈 Stripper ring 氣拍 Air valve取產(chǎn)品方法Products Ejection 自動落下Gravity drop 手取 Manual 機械手Auto matic eject取

8、水口方法Runner ejection 自動落下Gravity drop 手取 Manual 機械手Auto matic eject手冊內(nèi)容二模具使用說明THE OPERATION OF MOLD運水Cooling 水Water 溫水Hot water 油 Hot oil 喉牙Thread standard英制BSP_美制NPT_頂針板復(fù)位方式Return Method 彈簧 Spring 劍仔Early ejector 油壓Hydraulic 強制 Compel手冊內(nèi)容二模具使用說明THE OPERATION OF MOLD3模具的動作要點Mold action sequenceA. 開 模

9、； Mold opening B. 油唧抽CAVITY (上模)； Slide extracted by hydraulic cylinder(cavity)C. 油唧抽哥CORE(下模)；Slide extracted by hydraulic cylinder (core)D. 油唧回CAVITY (上模)；Slide returned by hydraulic cylinder (cavity)E. 油唧回CORE (下模)；Slide returns by hydraulic cylinder(core)F. 頂出(頂針頂出)；Ejection (Ejector pin)G. 頂針回；

10、Ejector pin return動作先后順序sequenceH. 熱咀封針打開；Hot drop valve pin openingI. 熱咀封針關(guān)閉；Hot drop valve pin closingJ. 合模Mold closingK. 射 膠；InjectionM. 冷卻； CoolingN. 入氣；Gas Injection L. 取件. Taking part 手冊內(nèi)容二模具使用說明THE OPERATION OF MOLD開模動作注意Mold opening notice： 1、前模行位（油唧，氣缸）需抽開到位后，才能開模； The cavity slide opened p

11、rior to the mold open；2、 前模（ ）組行位，有動作先后次序的要求：先（ ）抽開，后（ ）抽開；最后（ ）抽開；( )Cavity slides action order: the first ( )open,then( )open;at last( )open；3、此模分（ ）次開模；開模次序見模具結(jié)構(gòu)簡圖；Mold opening sequences were shown in the drawing of mold structure。頂出動作注意Ejection notice:1、后模行位（斜邊，油唧，氣缸）需抽開到位后，才能開始頂出；Core slide ope

12、ned prior to the ejection2、后模（ ）組行位，有動作先后次序的要求：先（ ）抽開，后（ ）抽開；最后（ ）抽開；Core slides action order: the first( )open; then( )open; at last( )open3、此模采用二次頂出機構(gòu)，先（ ）頂出；后（ ）頂出。Two step ejection on this mold, the first( )ejection; then( )ejection 4、此模有加速頂出機構(gòu)；先（ ）頂出；后（ ）加速頂出。There is accelerate ejection in the

13、 mold; first( )ejection; then( )ejection手冊內(nèi)容二模具使用說明THE OPERATION OF MOLD合模動作注意mold closed notice:1、合模前，頂針板必須完全復(fù)位；Before mold closed, ejection plate must be returned completely2、頂針板完全復(fù)位后，后模行位才能開始復(fù)位；Ejection plate return completely prior to the core slides3、后模行位（油唧，汽缸）復(fù)位到位后，才能開始合模；Core slides return c

14、ompletely prior to the mold closed action4、后模有（ ）組行位，在復(fù)位時，有動作次序要求：先（ ）復(fù)位，后（ ）復(fù)位；最后（ ）復(fù)位；Core slides action order:the first( )return; then ( )return;at last( )retuen5、行位復(fù)位動作： 在合模前完成； 在合模后進行；Cavity slides action: before mold closed after mold closed6、前模（ ）組行位，在復(fù)位時，有動作次序要求：先（ ）復(fù)位，后（ ）復(fù)位；最后（ ）復(fù)位；The ord

15、er of cavity slides return: the first( )return, then( )return; at last( )return;手冊內(nèi)容三模具維護保養(yǎng)Operation and MaintenanceA. 使用模具注意事項Operation notice：1、檢查注塑機的各項技術(shù)參數(shù)設(shè)定是否正常；Check the molding parameters were set properly.2、裝模前將注塑臺（炮筒）后退；Retract the injection unit before mold mounting.3、調(diào)整注塑機動定模板間間距，使其大于模厚；Ad

16、just the distance between the platens: It must be larger than the mold thickness4、按模具上向上標(biāo)志“ ”所示，吊起模具放入動定模板之間，使模具的法蘭先導(dǎo)入注塑機定模板上的定位孔中，再閉合機板，使模具緊貼于兩機板之間。Lift the mold with arrow sign“ ” upward and set it between the platens. Insert the locating ring into center hole of the fixed platen.5、模具側(cè)邊同機板側(cè)邊平行，用壓板

17、及螺絲固定模具于注塑機動定模板上。Before clamping the mold onto both platens, ensure that the mold is not tilted side way.6、鎖模塊后，進行開模、合模、試合模力，逐步調(diào)整鎖模位置，逐漸升高鎖模力并使連桿能夠伸直。嚴(yán)禁在閉模狀態(tài)下增大鎖模力，以免損壞模具。Always check that P/L straps are removed before opening the mold. Check the clamping pressure by opening and closing the mold, in

18、crease the platen daylight slowly till the link rods fully extend. Never increase clamping pressure while mold is closed, else molding machine will be severely damaged.手冊內(nèi)容三模具維護保養(yǎng)Operation and Maintenancea) 依模具資料調(diào)節(jié)注塑機頂出桿行程，使其恰當(dāng)頂出產(chǎn)品。Adjust the ejector stroke according to “Mold Date Sheet” and make su

19、re the parts can be ejected properly.b) 依運水示意圖連接運水。Connect the cooling system as shown in the cooling diagramc) 依工藝參數(shù)卡為參照進行調(diào)機，直至啤出合格產(chǎn)品。Adjust the machine settings with reference to “Molding Parameter” till quality parts are obtained.7、模具是熱唧嘴的，要專業(yè)人員來駁線并檢查溫控箱等是否運行正常。If hot sprue are used. Operation of

20、 the temperature control must be checked.B維護保養(yǎng)1、落模前，對照末件檢查模具；Compare with the last shot and inspect the mold throughly before dismounting.2、進行模具的外觀檢查保養(yǎng)；Inspect the molds external appearance and carry out maintenance:清除模具外表面、分模面、型腔表面、導(dǎo)柱表面、頂針底面上的油污雜物，粉塵及銹斑；Clean up oil stains, dirts and rusts on the e

21、xternal surfaces, parting surfaces and cavity surfaces, guide pins and ejector pins. 嚴(yán)禁用任何硬物，特別是金屬物清理模腔雜物；Never use hard objects to brush or scrap the mold cavities； 3、清理模具冷卻水道，使其暢通，且無積水在內(nèi)；Purge the water channels to free them from water and blockage；手冊內(nèi)容三模具維護保養(yǎng)Operation and Maintenance4、進行模具的潤滑檢查；對

22、模具的相對滑動部分添加潤滑油。Grease and lubricate all sliding surfaces5、進行模具結(jié)構(gòu)件的檢查；Check the mold structure.檢查模具的活動部分在動作時是否存在異常響聲，各滑動部分運動是否靈活，動作時有無振動及卡死；Check for abnormal noise during movement, ensure sliding action are smooth. There should be no vibration and jamming.檢查導(dǎo)柱、導(dǎo)套、頂針、滑塊等有無嚴(yán)重磨損現(xiàn)象，模具的光、薄、細(xì)部位有無缺損、開裂、變形等

23、；檢查型腔表面及型芯有無刮花現(xiàn)象，缺陷有無增多，頂針和其它部位有無折斷現(xiàn)象；Check for damages, cracks, deformations etc. in polished areas, thin or delicate parts. Check and report any scratches on the surfaces of cavities and cores, any new defects, any broken ejector pins and delicate parts.6、模具清擦干凈，型腔表面噴涂防銹劑或防銹油脂，合模，收緊鎖模片，落模,擺放在指定位置；

24、Clean up the mold, rust-proof the cavity and core surfaces before closing the mold. Tighten the P/L straps and dismount the mold. Store as instructed.手冊內(nèi)容四注塑工藝參考卡MOLDING TECHNIC SHEET試 模 報 告模具編號: 試模啤機: 試模日期: 啤 塑 條 件第 3 次試 模 時 存 在 問 題建 議膠料/顏色料斗溫度(OC)燒咀溫度(OC)一爐溫度二爐溫度三爐溫度尾爐溫度前模溫度后模溫度熱水口溫度射膠壓一射膠壓二射膠壓三射膠

25、壓四保壓一此模是屬:正常啤塑 (滿足生產(chǎn)時) 非正常啤塑時 (啤樣辦) 參加人員:模具工程師: 制作組長: 模具設(shè)計師: 保壓二保壓三射膠一速射膠二速模溫測量:射膠三速射膠四速射膠五速保壓速進料量(mm)切換位置一(mm)切換位置二(mm)熱 咀熱 流 道切換位置三(mm)切換位置四(mm)保壓切換位置一(mm)背 壓試模中途故障/上落模維修記錄 中途故障落障搶修后可試出 中途故障要另行排期再試 其它事故簡述: 記錄人: (試模組) 審 核: 倒索(mm)回料轉(zhuǎn)速(RPM)射膠時間(S)冷卻時間(S)周期時間(S)模厚(mm)鎖模力(TON)頂出行程(mm)手冊內(nèi)容四注塑工藝參考卡MOLDIN

26、G TECHNIC SHEETMOLD TRIAL RECORDMold No： Injection machine： Date： Molding ConditionTimesDescription of Problem OccurringSuggestEngineering Resins/ColorHopper Temperature()Temperature of Oven Nozzle()Temperature of Oven 1()Temperature of Oven 2()Temperature of Oven 3()Temperature of Back Oven()Fixing

27、 Platen Temperature()Moving Platen Temperature ()Temperature of Hot Runner ()Injection Pressure 1Injection Pressure 2Injection Pressure 3Injection Pressure 4Reserving Pressure 1Application of the Mold: Normal Molding(For production) Abnormal Molding(Sample) Participants: Mold Engineer: Tooling Made

28、Leader: Mold Designer: Reserving Pressure 2Reserving Pressure 3Injection Rate 1Injection Rate 2Measuring of Mold Temperature:Injection Rate 3Injection Rate 4Injection Rate 5Rate of Pressure ReservingInjection Stroke (mm)Switching Position 1(mm)Switching Position 2(mm)Hot NozzleRunnerlessSwitching Po

29、sition 3(mm)Switching Position 4(mm)Switching Position 1 or Pressure Reserving (mm)Backing PressureTrouble Occurring During Molding/Maintenance Records Molding After Finishing Repairing Molding in Other time OthersRemarks： Prepared By： (Molding Group) Approval ： Shrinking Back (mm)Returning Screw sp

30、eed (RPN)Injection Time(s)Cooling Time(s)Total Cycle Time(s)Mold Thickness(mm)Clamping Force (TON)Ejector Stroke (mm)手冊內(nèi)容五 附件/備用清單Accessories and Spare Parts List模 號： 成品名稱： 核點人： mold no: part name: packed and checked by: 附 件accessories備 件spare partsBOM號BOM item :名 稱descripti-on數(shù)量Qty材料/供應(yīng)商material/su

31、pplier尺寸/目錄編號size/catalogue no1) 附件是不安裝于模具上，但要連同模具交付客戶的部件、工具、器材。Accessories are parts that were not installed on the mold, but were shipped together for future use. Examples: electrodes, interchangeable inserts or cores, fixtures, tools, equipment such as temperature controllers, etc.2) 備用件是已安裝于模具上，

32、現(xiàn)把所示額外數(shù)量交付客戶以備隨時維修用。Spare parts: Parts were already installed on the mold, but extra quantities were included for emergency maintenance use.3) 在此清單示出但無數(shù)量者為易損件，不連模具交客戶但建議客戶適量存貨備用。Parts shown on the list but without quantity are just recommended stock items for maintenance, they are not included in th

33、is shipment.手冊內(nèi)容六模具檢驗單FINAL INSPECTION REPORT一、 模具結(jié)構(gòu)檢驗：Visual inspection:1、具外形尺寸，法蘭直徑，唧咀孔及球面半徑，頂出孔位置和大小符合要求；Size of mold suitable to the injection machine.2、 頂針，螺絲，水咀，膠圈規(guī)格正確；Ejector pin,screw,plug,o-ring,etc.,all of standard parts are proper.3、 行位已裝有限位保護；Slides protected by Safe-block.4、 頂出距離有限位塊限制；Ejector stroke protected by Safe-block.5、 電線插座已按要求安裝，各接線端子已按要求連接；Electrical components,sockets and plugs,wiring etc.,are intact and in working condition.wirings clearly marked and properly connected.二模具動作檢驗：1、模具開閉正常 ；Mold open/close smoothly and normal.2、行位運動順滑，無異常聲響；Slides