Project Engineering_Panel Design(DCS 機柜設計)

1、Copyright Yokogawa Engineering Asia Project Engineering Knowledge Exchange Panel Design28-Sep-2009YSW Copyright Yokogawa Engineering AsiaAgendaProject Engineer Work FlowSystem Architecture DesignPanel Design機柜設計Hardware ChecklistProject Database2 Copyright Yokogawa Engineering Asia Objective3Standar

2、dization the Panel Design Copyright Yokogawa Engineering AsiaPanel Definition4A panel is defined as “Are fabricated as per Yokogawas Control Panel General Specification.” CABINET CONSOLE DESK ENCLOSURE HOUSING Copyright Yokogawa Engineering AsiaPanel Classify5CLASSIFIED AS STANDARD NON- STANDARDv YO

3、KOGAWA MAKEv RITTAL MAKE SYSTEM / MARSHALLING / POWER DISTRIBUTION INSTRUMENT / WALK THRU / MATRIX PANLES Copyright Yokogawa Engineering AsiaBasic Design6BASIC DESIGN CUSTOMER SPECIFICATIONv INPUTSv OUTPUTS PANEL GENERAL SPECIFICATIONTYPE OF PROJECT (GRASS ROOT / REVAMP)項目性質項目性質,改造項目改造項目,新項目新項目 REST

4、RICTIONS IF ANY MOUNTING & CABLE ENTRY電纜走向電纜走向 OUR PAST EXPERIENCESELECTION OF PANEL COMPONENTS機柜尺寸，設備的重量機柜尺寸，設備的重量 TYPICAL PANEL LAYOUTS PANEL SIZES & QUANTITY PROTECTION STANDRADS (NEMA / IP) Copyright Yokogawa Engineering AsiaDetailed Design7BASIC / DETAILED DESIGN v CABLES & WIRES SI

5、ZE / COLOR / MATERIAL / TAGGINGv POWER SUPPLY REQUIREMENT & DISTRIBUTION PHILOSOPHYv GROUNDING AC (230 V or 110V) / DC (24 V) INSTRUMENT (IS & NON-IS) / SAFETY GROUNDING SYSTEM / ELECTRICv STANDARD ACCESSORIES FILTERS / THERMOSTAT / DOOR SWITCH / CABLE SUPPORT電纜槽電纜槽 Copyright Yokogawa Engine

6、ering AsiaDesign8BASIC / DETAILED DESIGN v ENGINEERED COMPONENTS POWER SUPPLY UNIT (PSU) / MAIN CIRCUIT BREAKER (MCB)直流交流供電電纜走直流交流供電電纜走線；考慮電源，網絡線干擾線；考慮電源，網絡線干擾 BARRIERS / TERMINAL BOARDS RELAYS / RELAY BOARDS TERMINAL BLOCKS / ELCO BOARDSv ENVIRONMENTAL CONDITIONS ELECTROMAGNETIC COMPATIBILITY (EMC)

7、 ANTI - VIBRATION PADS EX-PROOF PURGING Copyright Yokogawa Engineering AsiaDocument Format9DOCUMENT / DRAWING STANDARDv STANDARD OUTTER TEMPLATEv DIMENSIONED DRAWINGSv STANDARD GROUNDING PRESENTATIONv STANDARD COVER SHEET / INDEXv STANDARD POWER DISTRIBUTION PRESENTATIONv STANDARD AUTOCAD BOM / EXCE

8、L BOM Copyright Yokogawa Engineering AsiaDocument Format10AUTOCAD STANDARDS A4 SHEET A3 SHEET端子生成塊端子生成塊 v AUTOCAD - SETTINGSRE-USE LAYOUTS / REFER OLD PROJECTS DCS HARDWARE COMPONENTS BARRIERS / TERMINAL BOARDS COMMONLY USED COMPONENTSUSE COMPONENTS FROM STANDARDS LIBRARY Copyright Yokogawa Engineer

9、ing AsiaSummary11GOOD PANEL DESIGN TO INCLUDEv SAFETY FIRST交流電纜標識交流電纜標識v RIGHT POWER CONSUMPTION & HEAT DISSIPATION CALCULATION散熱量計算散熱量計算v ADEQUATE VENTILATIONv GOOD REDUNDANCY DESIGNv CARE FOR FUTURE MAINTENANCEv ERGONOMICS經濟性經濟性v ABLE TO MEET CUSTOMERS SPECIFICATIONS/REQUIREMENTS.v COST LEADIN

10、G Copyright Yokogawa Engineering Asia Summary12Panels/ConsoleSystem CabinetMR Cabinets/PDPs Misc. CabinetsConsolesYokogawaStandard FCS19” FCS/NodesProSafe PLCOther PLCs備板備板Rittal19” FCS/NodesProSafe PLCOther PLCsYokogawa / RittalIntrinsically Safe-MRsNon-Intrinsically Safe MRsCombined MRsFieldBus/Ha

11、rt CabinetsRelay CabinetsHigh Voltage PDPLow Voltage PDPCCS (Bentley Nevada Cabinets)Yokogawa / RittalWalk Thru CabinetsThird Party ItemsMatrix PanelWith PushbuttonsWith InstrumentsWith AnnunciatorWith MatrixWith CRT/LCD Copyright Yokogawa Engineering AsiaAgendaProject Engineer Work FlowSystem Archi

12、tecture DesignPanel DesignHardware ChecklistProject Database13 Copyright Yokogawa Engineering AsiaCheck List Type14Hardware Check List mainly Incld.Physical checkIO checkFunction checkBOM checkNetwork Structure & Security Copyright Yokogawa Engineering AsiaPhysical Check15Physical check- Apply t

13、o the following : Panel Integration Power Up check上電檢查 Hardware internal test Hardware FAT SAT- Objective:To verify the project hardware installation, manufacture, quantity, quality etc are as per the ITB, customer specification, and project specification. Copyright Yokogawa Engineering AsiaPhysical

14、 Check16Physical check-Main Check Point: Panel Integration Hardware internal test Hardware FAT SAT Installation ConditionNANANAPower UpConstuction & AppearanceLayoutLabelEarthCable RoutingSignal TerminationPower DistributionBOM(Quantity) Copyright Yokogawa Engineering AsiaBOM Check17System Archi

15、tecture & BOM check- Apply to the following : Hardware internal test Hardware FAT SAT- Objective: Verify and confirm the system architecture designed is satisfied with the customer and meet Yokogawa specification. Verify that the DCS System staged for testing is as per the DCS System Architectur

16、e Drawing Verify all the material supplied is tally with the contract Copyright Yokogawa Engineering AsiaFunction Check18Function check- Apply to the following : Panel Integration機柜集成 Power Up check Hardware internal test Hardware FAT SAT- Objective:To verify the Network, IO Bus, power supply redund

17、ancy, System start up, CPU back up , FCS offline/online loading, media backup/ restore, FCS/network load etc are as per the ITB, customer specification and project specification. Copyright Yokogawa Engineering AsiaFunction Check19Function check-Main Check Point: Panel Integration Hardware internal t

18、est Hardware FAT SAT RedundancyNASystem StartupCPU BackupOnline/Offline LoadMedia Backup/RestoreNAFCS/Network LoadingNA Copyright Yokogawa Engineering AsiaIO Check20IO check- Apply to the following : Hardware internal test Hardware FAT SAT- Objective: To verify that the interconnection connection sy

19、stem cables between the IO modules and the termination panels have been installed and terminated properly. To verify the software configuration for the individual IO is match with the design input (DCS tag name, Range, Unit, Comments etc) To verify all the IO module accuracy is as per the ITB and Yo

20、kogawa specification. Copyright Yokogawa Engineering AsiaIO Check21IO check- Main items to be included: Instrument tag DCS Tag DCS range & Unit量程單位 IS/Non IS Marshalling Panel Termination Info. IO address in system panel Expected test value for 3 test point Test result Copyright Yokogawa Enginee

21、ring AsiaAgendaProject Engineer Work FlowSystem Architecture DesignPanel DesignHardware ChecklistProject Database22 Copyright Yokogawa Engineering Asia IO Database設備類設備類型型,微耗微耗,本安本安,有源有源,無源無源23Objective To Reduce man-hours by using the standard tools Can provide standardized Hardware Spec Document.

22、Convenient for data exchange between EPC & Yokogawa To reduce the mistake for the project engineering It is the common platform for the project team. Copyright Yokogawa Engineering Asia IO Database24Main workflow for the engineeringPrim toolsAssign RulesSort order SettingIO Module AssignIO ListP

23、RIM Tools SettingHW SpecRevised IO ListPrimDBSPDB Copyright Yokogawa Engineering Asia IO Database25Main workflow for the engineeringPrim MRLoop TypicalPanel InformationCable ListPRIM Tools SettingCable List reportPrimDBIO information by HWFCS MP connectionJB MP connection Copyright Yokogawa Engineer

24、ing Asia IO Database26Main workflow for the engineeringPrim RPAssign RulesBlock AssignmentPRIM Tools SettingPrimDBCable NamePID_TAGFCSModuleTitlePJT NameTypical BlockDrawing DefinitionPJT NameTXCVPJT NameTXCVPJT NameTXCVLoop Drawing Copyright Yokogawa Engineering Asia IO Database27 The project datab

25、ase is the basis for the engineering Project quality rest on Database qualityConclusion:What to do . Try to lead the customer to support our database format Use the excel Macro to compile the DB to reduce the mistake To make sure the information correct Copyright Yokogawa Engineering AsiaProject Dat

26、abase 28Main Parameter Include:SNDescriptionRemark1UnitThe area or unit for the process2pid_shtP&ID sheet number3Instrument_tagInstrument tag name4commentTag service or description5dir_revController output label reverse or not6RedundantThe signal is redundant or non redundant7eng_loEngineering l

27、ow limit value8eng_hiEngineering hi limit value9eng_unitsEngineering unit10linerThe square root to be calculated in DCS for the DP transmitter or not11ctrl actController control action12alarm_hhAlarm high-high limit13alarm_hiAlarm high limit14alarm_llAlarm low-low limit15alarm_lAlarm low limit16IS_NON_ISIntrinsic safety loop or notSNDescriptionRemark17Ext_powerExternal power requirement , 220VAC, 24VDC or others18instrument_typeInstrument type code, TX, SV, CV, etc19Instrum