伍迪公司及BM2.7電槽技術(shù)

1、May 2008 A JOINT COMPANY OF UHDE & GRUPPO DE NORA伍德和迪諾拉合資公司伍德和迪諾拉合資公司 May 2008A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Foundation 2001 公司成立于2001年Uhde and De Nora establish Uhdenora, joint venture：50/50% Uhde and De Nora have been market leaders in the field of electrolysis since the

2、1960s 伍德公司和迪諾拉集團(tuán)共同建立伍迪公司，合資比為50/50%。自1960年以來(lái)伍德和迪諾拉一直在電解工業(yè)領(lǐng)域占據(jù)領(lǐng)先地位Workforce & Engineering Capacity 公司人數(shù) & 工程設(shè)計(jì)能力大約70人、每年十萬(wàn)小時(shí) 70 & 100,000 hours/yearScope of Services 業(yè)務(wù)范圍Design and construction of electrolysis plants, refinement of membrane electrolysis based on single cell technology.設(shè)計(jì)和

3、制造電解裝置，研發(fā)基于獨(dú)立單元槽結(jié)構(gòu)的離子膜電解槽技術(shù)Special Features 主要特點(diǎn)Own cell element production and electrode coating (by De Nora)擁有自己的電解槽生產(chǎn)和電極涂層技術(shù)（迪諾拉電極公司）References 業(yè)績(jī)More than 170 reference plants built by Uhde and UHDENORA Worldwide在全世界范圍內(nèi)由伍德和迪諾拉建造的生產(chǎn)線(xiàn)超過(guò)170家工廠裝置 A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008

4、Uhdenora S.p.AJV 50%-50%MilanUhdeElectrolysis Div.DortmundR & DServices Industrie De Nora Industrie De NoraElettrodi Network Uhde UhdeSubsidiares & Rep. OfficeWorldwide UhdeElectrolysis R&DDortmund & other FacilitiesIndustrie De NoraR&D DivisionElectrolysis R&DMilan & oth

5、er FacilitiesSupply & Service Agreement供貨和提供服務(wù)協(xié)議供貨和提供服務(wù)協(xié)議A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008From the right (bottom) 第一排從右到左第一排從右到左: Adrian Schervan, Sarita Porcari, Alessia Rinforzi, Giovanni Bollini.From the right (up) 第二排從右到左第二排從右到左: Dionisio Dauria, Massimo Borghesi, Giovann

6、i Maifredini, Giuseppe Corti.A JOINT COMPANY OF UHDE & GRUPPO DE NORA Adrian SchervanManaging Director 執(zhí)行總裁Giuseppe CortiMarketing & Sales 市場(chǎng)營(yíng)銷(xiāo)和銷(xiāo)售Giovanni MaifrediniSpare Parts & Customer Care售后服務(wù)及零備件銷(xiāo)售Sarita PorcariQuality Assurance 質(zhì)量保證Massimo BorghesiTechnology 技術(shù)部Giovanni BolliniAcco

7、unting & Project Financing財(cái)務(wù)及項(xiàng)目信貸Dionisio DAuriaProject Execution & Procurement項(xiàng)目執(zhí)行及采購(gòu)Alessia RinforziHuman resources 人力資源部May 2008Training of Personnel Plant Operation After Sales Service Project Financing 項(xiàng)目信貸 Feasability Study 可行性研究 Market Study 市場(chǎng)調(diào)研 Basic & Detailed Eng. 基礎(chǔ)詳細(xì)設(shè)計(jì) Procu

8、rement 采購(gòu) Inspection & Shipping 檢測(cè)和裝運(yùn) Project Management 項(xiàng)目管理 C.W. & Erect. Superv. 土建與裝置安裝技術(shù)服務(wù) Commissioning A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008 Operating Data 運(yùn)行數(shù)據(jù) Product Quality 產(chǎn)品質(zhì)量 Caustic Soda 燒堿 NaOH 濃度：32% wt NaCl 含量：18 ppmGaseous Chlorine 氯氣 Cl2 98% vol O2 0.5-1.5

9、 % vol Hydrogen 氫氣H2 99.9% vol A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008A JOINT COMPANY OF UHDE & GRUPPO DE NORA oUp to 15.000 MTY Chlorine production生產(chǎn)能力可達(dá)年產(chǎn)一萬(wàn)五千噸氯氣oFully automatic operation for increased safety and reduced operating costs全自動(dòng)運(yùn)行，安全性高，運(yùn)行成本低oSkid mounted for reduced as

10、sembly activities on site裝置出廠時(shí)已預(yù)安裝在可移動(dòng)底板上，現(xiàn)場(chǎng)安裝工作量很少oSmall footprint (36m x 46 m for typical installation)占地面積?。?biāo)準(zhǔn)配置占地36x46平方米）May 2008 A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Power 電力Hydrogen 氫氣Uhdenora Chlor Alkali Plants伍迪氯堿設(shè)備 Industrial Fuel Cell Power Modules 工業(yè)燃料電池Problems addresse

11、d 針對(duì)問(wèn)題Hydrogen utilization 97% 氫氣的利用a Efficiency 50% 發(fā)電效率a CO2+ NOx reduction 減少CO2和NOx廢氣的產(chǎn)生Fuel Cell by NUVERAA JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Chlor Alkali as NaOH 100% - membranes - amalgam - diaphragm 1200011200240025600kTPY kTPY kTPY kTPY HCl Electrolysis 705kTPY 37kTPY 25kTP

12、Y 45kTPY 120A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008離子膜電解槽技術(shù)離子膜電解槽技術(shù) A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008A JOINT COMPANY OF UHDE & GRUPPO DE NORA * By Uhde & UhdenoraMay 2008伍德工程設(shè)計(jì)咨詢(xún)（上海）公司A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Email: cao.ranuhde- 曹

13、然先生曹然先生Promotional & Representative Activities辦事機(jī)構(gòu)及市場(chǎng)業(yè)務(wù)推廣辦事機(jī)構(gòu)及市場(chǎng)業(yè)務(wù)推廣 A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Dr. Breidebach Georg 博士博士Investment Consulting Activities投資咨詢(xún)業(yè)務(wù)投資咨詢(xún)業(yè)務(wù)A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008 No. 113 Longtan Road, Suzhou Industrial Park蘇州工業(yè)園區(qū)龍

14、潭路113號(hào)Promotional Activities 市場(chǎng)業(yè)務(wù)推廣市場(chǎng)業(yè)務(wù)推廣Repair & Recoating 維修和電極重涂維修和電極重涂Technical Assistance 技術(shù)服務(wù)技術(shù)服務(wù)After-sales Service 售后服務(wù)售后服務(wù) A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008A JOI

15、NT COMPANY OF UHDE & GRUPPO DE NORA May 2008Anolyte Header陽(yáng)極液總管 Pressure Bolts 壓緊螺栓Cell Rack槽架Single Elements單元槽 Copper Bus Bars 銅排Catholyte Header陰極液總管A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Downcomer降液板Collecting Channe收集渠Flange System法蘭系統(tǒng)Louver Electrode百葉窗式陽(yáng)極Contact Strip導(dǎo)電接觸條PT

16、FE Inlet DistributorPTFE 進(jìn)料分配管Collecting Channel收集渠Cathode陰極槽板Mesh Electrode網(wǎng)式陰極PTFE Inlet DistributorPTFE 進(jìn)料分配管Anode陽(yáng)極槽板A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008o very narrow gap of 0.4 mm超窄極距超窄極距o flooded element operation單元槽完全浸沒(méi)運(yùn)行單元槽完全浸沒(méi)運(yùn)行o minimal internal dp fluctuation槽內(nèi)壓差波動(dòng)最小槽內(nèi)壓差波

17、動(dòng)最小o optimised sealing system優(yōu)化的密封系統(tǒng)優(yōu)化的密封系統(tǒng)o optimised flange area優(yōu)化的法蘭區(qū)域優(yōu)化的法蘭區(qū)域o automated cell manufacturing自動(dòng)化制造電解槽自動(dòng)化制造電解槽A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Ni / Ti contact strip鎳/鈦導(dǎo)電接觸條Louver type electrode 百葉窗陽(yáng)極Rear wall陽(yáng)極槽板Current conductor 導(dǎo)電體Spacer 間隔條Rear wal陰極槽板Cathode陰極

18、陰極 Anode 陽(yáng)極陽(yáng)極A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 20080.4 mmA JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008oCollecting Channel in combination with the inclined upper section收集渠與槽頂部上傾結(jié)構(gòu)結(jié)合oflooded cell operation during stand-by 電解槽在停車(chē)時(shí)也完全浸沒(méi)olow internal differential pressure fluctuat

19、ion內(nèi)部壓差波動(dòng)極小內(nèi)部壓差波動(dòng)極小A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008oCollecting Channel in combination with the inclined upper section收集渠與槽頂部上傾結(jié)構(gòu)結(jié)合收集渠與槽頂部上傾結(jié)構(gòu)結(jié)合 oflooded cell operation during stand-by電解槽在停車(chē)時(shí)也浸沒(méi)在電解液中電解槽在停車(chē)時(shí)也浸沒(méi)在電解液中 olow internal differential pressure fluctuation內(nèi)部壓差波動(dòng)極小內(nèi)部壓差波動(dòng)極小A

20、JOINT COMPANY OF UHDE & GRUPPO DE NORA May 200805101520253035404502004006008001000Z e i t s Differenzdruck mbarDifferential Pressure (mbar)Time (s)Actual Design 目前型號(hào)目前型號(hào)A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 200830 mm22 mmAssembled membrane area 離子膜面積離子膜面積:UHDE BM2.7 Design 伍德伍德BM2.7型型

21、:-3.02 m2 而不是而不是 3.22 m2-節(jié)約大約節(jié)約大約 5% 的槽外離子膜面積的槽外離子膜面積A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 200822 mm outside of cell5 % of membrane area槽外 22 mm約約5 % 的離子膜面積的離子膜面積Assembled in horizontal position 單元槽組裝時(shí)水平放置單元槽組裝時(shí)水平放置Single Element 獨(dú)立單元槽獨(dú)立單元槽A JOINT COMPANY OF UHDE & GRUPPO DE NORA May

22、2008A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Material 材料材料 Minimised anode pan depth 減小陽(yáng)極盤(pán)深度減小陽(yáng)極盤(pán)深度Product Quality 產(chǎn)品質(zhì)量產(chǎn)品質(zhì)量 Modified gasket frame 改進(jìn)槽框墊片改進(jìn)槽框墊片 Optimised spacer system 優(yōu)化間隔條系統(tǒng)優(yōu)化間隔條系統(tǒng)Power Consumption 電耗電耗 C - Profile ele

23、ctrode on anode side 陽(yáng)極側(cè)采用陽(yáng)極側(cè)采用C C形陽(yáng)極形陽(yáng)極 Minimised electrode gap 極距最小化極距最小化A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 200840 mm32 mmAdvantages 優(yōu)點(diǎn)優(yōu)點(diǎn): compact cell-room電解車(chē)間緊湊電解車(chē)間緊湊 more flexible conversion concepts更大的轉(zhuǎn)型彈性更大的轉(zhuǎn)型彈性A JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Gasket frame wi

24、th profiled rim area enables a properbrine supply帶有凸形邊的槽框墊片優(yōu)化鹽水分配N(xiāo)o Salt crystallisation in offset area在槽內(nèi)區(qū)域無(wú)鹽結(jié)晶在槽內(nèi)區(qū)域無(wú)鹽結(jié)晶Anode side off set陽(yáng)極側(cè)墊片槽內(nèi)區(qū)陽(yáng)極側(cè)墊片槽內(nèi)區(qū)32%NaOHBrineA JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008BrineWaterA JOINT COMPANY OF UHDE & GRUPPO DE NORA May 2008Spacer system with slots帶孔的間隔條帶孔的間隔條Maintains high current density also in spacer area在間隔條區(qū)域也保持高電流密度在間隔條區(qū)域也保持高電流密度Low NaCl in NaOH 7 gpl在燒堿中在燒堿中NaCl含量很低含量很低A JOINT COMPANY OF UHDE & G