PTR-1205D-生產試運行流程

1、零部件生產試運行程序Procedure of Part/Component PTRQS/Y-140-0011.0016/12/2002.一!a -=，- 一“y 工一 一，請在使用前核對網上此文件的最新有效版本Please check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /51.驗證生產制造工藝可行性. PurposeQualifying the possibility of manufacturing proc

2、ess.編制和適用范圍本文件由生產控制組負責編制，適用于進 口件，國產件，自制件，零星國產化以及過時零件回用的生產試運行。.術語生產試運行(PTR)新零件或更改過 的零件投入到制造系 統(tǒng)前的受控的先期試生產。PTR小組和小組長PTR小組為實施某一特定PTR而設立 的非常設機構。成員由車間，質量，產品工 程，供應商質量和生產控制組等部門的人員組 成。是否需要小組會由 PTR小組成員負責向組長 申請。PTR組長由生產控制組 規(guī)格控制工程師 擔任。.責任組長根據申請召集PTR小組會；與生產 車間商定PTR時間；簽發(fā)PTR通知單；采 購PTR零件；對PTR有關文件進行編號管 理和分發(fā)；pc&l向loc

3、發(fā)放CKD件和自制件 PTR標簽；將PTR物料及時送到線旁，除非另作 安排。生產車間負責在現場為PTR做準備工 作；為ptr提供設備和工藝的 決策依據； 配 合生產控制組 協調ptr時間與零部件數量； 配合質量工程師跟蹤ptr在現場的實施， 參與評估ptr結果，簽署意見。質量控制組負責跟蹤PTR在相關區(qū)域 的Preparation and applicabilityThe procedure is initiated by Production Control and Logistics. It is applicable to the trial run of imported part,

4、local part, in-house part, misc. localization part, and re-used obsolete part.TermsProduction Trial Run (PTR)A Production Trial Run is a controlled, advanced production tryout of any new or revised part/component into the manufacturing systemPTR team and team leaderPTR team is a non-permanent organi

5、zation which is set up to implement a certain PTR. Whether to establish the team or not should be initiated to team leader by PTR team members.The Specs control engineer of PC&L takes the responsibility of PTR team leader.ResponsibilitiesThe team leaderis responsible for: calling a PTR team meeting;

6、 coordinating PTR timing with manufacturing; Issuing PTR notification; scheduling PTR material; numbering and distributing PTR documentation; distributing PTR tag of CKD part and in-house part to RDC; delivering the PTR material to line side at right time unless alternative arrangement are made.Manu

7、facturing shop is responsible for doing readiness on floor; providing decision criteria on equipment and process; assisting PP&C to determine PTR timing and part / component quantity; assisting QE to oversee the implementation on floor,participating inQS/Y-140-0011.0016/12/2002請在使用前核對網上此文件的最新有效版本Ple

8、ase check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /5零部件生產試運行程序Procedure of Part/Component PTR實施評估PIR結果并出具報告evaluating the PTR result and signing off.工程組技術支持負 責向PTR小組回答更改 的詳細情況，PTR3天前提供臨時技術文件， 并 在實施期間向小組提供技術支持。供應商質量負責提供國產外購件PPAP 批準

9、通知書；發(fā)放國產外購件PTR標簽； 及時向PTR小組提供PPAP進度；向供應商 反饋PTR結果。采購應全程跟蹤國產件PTR過程。規(guī)定以下三種情況的零部件被投入制造系 統(tǒng)時須實施PTR新零件：因工程更改而引入生產的 零件（帶新零件號）。修正過的零件：因新供應商或供應商 工藝更改等而須進行PPAP的零件過時零件：經授權回用于正常生產的過時零 件原則上，PTR零件應已通過PPAP.未通過 PPAP的零件申請PTR需PAA授權。PTR程序的啟動申請所有 進口零 件和自制件 的PTR由工程組 提 出。所有國產外購 零件的PTR由供應商質 量提出。所有過時零件的PTR由生產控制組提 出。在PTR成功結束前

10、，不能啟動物料斷點 流程以避免在PTR失敗后無法采購到舊零 件。年度國產化零件的試生產走年度國產化生產Quality Engineering are responsible for overseeing the implementation on floor relevant area; assessing PTR result and providing relevant report.Product engineering is responsible foreplying the details of change to PTR team, providing temporary tec

11、hnical documents 3 days before PTR and providing technical support to the team during PTR implementation period.Supplier Quality is responsible for providing production part approval status notice of local out sourcing part; distributing PTR tag of local out sourcing part to supplier; monitoring the

12、 PPAP schedule and informing PTR team; feeding back the PTR result to supplierProduction purchasing participates in the whole PTR process of local parts.5. ProvisionA PTR should be performed when one of the following parts are introduced:New part/component: the part/component (with new part number)

13、which is released by engineering change.Revised part/component: include new supplier, or process change etc. within supplier requiring PPAP submission.Obsolete part:the obsolete part which is reused to normal production with authorization .In principles, all PTR parts should be qualified by PPAP. No

14、n PPAP parts need PAA as the authorization，f i i=r i l r-，QS/Y-140-0011.0016/12/2002.一!a -=，- 一“y 工一 一，請在使用前核對網上此文件的最新有效版本Please check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /5啟動流程。零部件生產試運行程序 Procedure of Part/Component PTR of pt

15、r.PTR標簽國產外購PTR零件的標簽由供應商質 量在PTR物料發(fā)運前，發(fā)放給供應商。交貨時還需攜帶PPAP文件。進口和自制件PTR零件的標簽由生產控 制組物流管理 于PTR兩天前 發(fā)放給LOC或車 間。自制件的PTR標簽由車間在零件上懸掛。PTR實施時間及數量原則上，每天每個區(qū)域最多1個PTR。原則上PTR必需進行三輪，具體輪數和數量 由生產車間決定PTR只能開始于日班，允許在夜班結束。在實施PTR前，PE必須根據EWO要求進行 ETR。首輪PTR開始時，SQE、QE和PE必須到生產 現場。PTR文件申請人負責填寫PTR通知單”，并負責獲得“同意執(zhí)行/不執(zhí)行PTR”的所有簽名。同意不執(zhí)行的P

16、TR也需編號存檔。PTR通知單”上須申請部門區(qū)域經理或其授 權人簽名確認。Initiator of PTR process launchAll the PTR of CKD part and in house part should be initiated by PEAll the PTR of local outsourcing part should be initiated by Supplier QualityAll the PTR of obsolete parts should be initiated by PC<he material breakpoint process

17、 should not be launched before PTR successfully completed. This prevent will shortage of the old material if a PTR fails. The trial run of annual localization parts shall follow annual localization launch process.PTR tagThe PTR tag of local out sourcing part should be distributed to supplier by Supp

18、lier Quality before PTR material delivering. PPAP document should also be with PTR parts.The PTR tag of import part and in-house part should be distributed to LOC or workshop by PC&L material management Two days prior to PTR implementation.Manufacturing shop is responsible for hanging PTR tag on in

19、house part.PTR timing and quantityIn principles, Only one PTR for one area per dat is allowed.5.8.3PTR報告需在PTR車下線后一周內完成，如 果PTR失敗，必須在兩天內完成報告。5.9 PTR協調員所有部門需確定一名 PTR協調員，協調本部門PTR事宜。5.5.2 The first, second and third round of GA PTR limited to 10, 50, 300. Body shop can have more.5.5.3 PTR only start at d

20、ay shift, night shift can close it.零部件生產試運行程序Procedure of Part/Component PTRQS/Y-140-0011.0016/12/2002.一!a -=，- 一“y 工一 一，請在使用前核對網上此文件的最新有效版本Please check the latest version of the document on the server before you use it公司機密(密級 C2)CONFIDENTIAL (LEVEL C2)4.4-3Page /55.6 PE shall conduct ETR before PTR per EWOV instruction.其他適用資料無5.7 SQE, QE and PE shall be on site for PTR firstround.存檔文件PTR通知單、決策依據和報告由生產控制組歸檔保存，保存期5年。.附件? 附件一：生產試運行流程? 附件二：PTR通知單及附件A? 附件三：PTR決策依據? 附件四：PTR報告.最新更改匯總無8 PTR documentsIvbnitiator is responsible for filling out PTR notification and get all the signature of approval (no