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1、25/25精心整理Spiralchute1、productdescriptionSpiralchuteisintegratedspiralseparator,spiralchute,shaker,centrifugalconcentrationmachinecharacteristicsoftheequipment,mining,mineralprocessingisthebestequipment,especiallytheseaside,riverside,sandbeach,thestreamofplacerminingismoreideal.Theproducthastheadvant
2、agesofreasonablestructure,simpleinstallation,coversanareaofsmall,simpleoperation,stableorebeneficiation,clear,largeprocessingcapacity,highefficiencyenrichmentratiohigh,highrecoveryrate,reliableoperationcharacteristics.Haveweightlight,moisture-proof,rust-proof,corrosionresistance,ofthefeedingquantity
3、andconcentration,particlesize,qualityofvolatilityadaptabilityisstrong,nonoise.2、SeparationprincipleSpiralchuteisamembraneflowgravityseparationequipment,theselectionprincipleistheuseofusefulmineralsandgangueinproportion,particlesize,shapedifferences,inrotatinginclinedflowbygravity,centrifugalforce,hy
4、drodynamicpressureandfrictionforcewithdifferentgrooveface,realizetheusefulmineralsandganguestratification,branchtapesorting.Heavy,coarsegranularity,fastsedimentationofparticlesgraduallymovedtowardsthespiralgrooveinneredge,theproportionofsmall,fineparticlesize,particlesedimentationslowgraduallymovedt
5、othespiralgrooveedge,graduallybanding,culminatinginthespiralgrooveendbycuttingoretankisrespectivelyconnectedout,torealizeseparation.精心整理精心整理3、ApplicationThesortingequipmentforgrainsize0.3-0.02mmfineironore,titaniumore,chromite,pyrite,zircon,monazite,rutile,phosphorusore,tungsten,tin,Bmineoftantalumn
6、iobiumorewiththedifferenceofspecificgravity,andothernon-ferrousmetals,raremetalsandnon-metallicmineral.Thesortingprocesswithastable,easytocontrol,toallowchangestothemineralconcentrationrange,highenrichment,highrecoveryrate,smalloccupationarea,littlewaterconsumption,simplestructure,noneedofpower,larg
7、eprocessingquantity,simpleinstallation,convenientoperation,smallinvestment,quickadvantages.4、ThemethodofuseThespiralchuteiserected,calibratedverticalline,withmetalorwoodfixedinposition,bythesandpumpwilloretospiraltoptwoinlet,addingsupplementalwater,mineraloreconcentrationregulationpaddle,paddledownn
8、aturallyfromhighswirl,inrotatinginclinedflowproducesakindofinertialcentrifugalforce,withoreproportion,particlesize,shapedifferences,swirlthroughtheactionofgravityandcentrifugalforce,willbemineandsandseparating,concentrateintotheconcentratepipeconnectedwithahopper,tailingsintotailingbucketapipelineis
9、connectedtoasandpool,thenthepumpdischarge,finishedprocessingthewholeprocess.5、StructureandtechnicalparameterMainlybytheoreseparator,cross,tominegroove,helicalgroove,cuttingtrough,pickorebucketandslotpillarofsevencomponents.Thehelicalgrooveisspiralchuteofthemaincomponents,eachspiralchuteis2-4headspir
10、algroove,each精心整理精心整理headspiralgrooveiscomposedof5spiralplates(accordingtomineralpropertiesandbeneficiationprocessneed,aftertestsalsoconsider4circles,inordertoreducetheequipmentheight)spiralplatebyboltsarefixedtogether,spiralsheetismadeofglassfiberreinforcedplastic(FRP)made,lightweight,anti-corrosio
11、n,moisture-proof,antideformationandstrength.6、InstallationSpiralchuteinstallationproceduresandrequirements:Firstchecktheglasssteelspiralslicequality(especiallytheworksurfacequality),sizeandshapetomeettherequirementsforassemblyScrewplateconnectingboltholebythegeneralfactoryinadvancewithadrill.Ifthema
12、nufacturerhasnoprocessingisrequired,accordingtothesametemplatedrilling,inordertoensuregoodinterchangeability.Boltthefivecoilsheetareconnectedintoagroupofspiralgroove,levelset,twoadjacentflangeconnectionwithinthesurfacesmoothtransitionisconnected,specialattentionshouldbepaidonthesurfacemaynotbelowert
13、hanthecorrespondinglowersheetsurface.Alongthediameterdirection.(theslotwidthdirection)toedgealignmentasthestandard,donotallowplateriminside,sotheinstallationisintendedtopreventtheoccurrenceoforefluidsplash.Jointgap,withputty.Thecoupledfiveofagroupoffour(ortwoorthree)spiralgrooverotatingtogetherintoa
14、desiredshape,distribution.Thefourroots(three)columnisrespectivelyarrangedinfour(orthree,two)spiralgroove,boltthespiralgrooveandthepillarisfixed,theninstallthecross精心整理精心整理(tripod),sothateachspiralalongtheparkarecloth,thenallbolts.Afterinstallation,spiralplatetomaintainthenaturalshape,withnoobviousva
15、riant.Wouldgiveminegrooveandproductinterceptiongroovearerespectivelyarrangedinthespiralgrooveoftheheadendandthetailendtoensurethattheconnectionofclosewaterleakage.Ifthereisagap,bycoatingsealing.Toensurethesmoothtransitionofgroovesurface.Tomineevendividerandproductassemblebucketandtheslotbracketisnot
16、connected,freeplacedonthebracket,theinstallationshouldpayattentiontointhechartareposition.Eachrowoftubetodistributorarerespectivelyalignedwithcorrespondingtotheoretank.6-Sshakingtable1、ApplicationThe6-Sshakingtableisoneofthemainequipmentofgravityconcentration,itiswidelyusedinseparatingtungsten,tin,t
17、antalum,niobium,goldandotherraremetalsandpreciousmetalore.Canbeusedforroughing,concentration,scavengingdifferentoperations,separatingcoarsesand(2-0.5mm)(0.5-0.074mm),finesand,clay(-0.074)ofdifferentgraingradeItcanalsobeusedtoseparateiron,manganeseoreandcoal.Whenprocessingtungsten,tinore,thetableeffe
18、ctiverecyclingparticlesizerangeforthe2-0.22mm.2、PerformanceTheshakingtableisinthebeneficiationprocessiscomplexatiltbedplane,oreparticleswarmfromthebedsurfaceangletothetroughinto,atthesametimebylateralflushingwatersupplytothewatertank,andthemineralparticlesingravity,精心整理精心整理lateralflowmomentum,bedrec
19、iprocatingasymmetricmotionproducedbytheinertiaandfrictioneffectsnext,accordingtotheproportionandhierarchicalgranularity,andalongthebedsurfaceforlongitudinalmovementalongtheinclinedbedsurfaceandtransversemotion.Therefore,specificgravityandparticlesizeofdifferentmineralparticlesalongthedirectionofmove
20、mentoftherespectivegraduallybytheAsidetosideBfan-shapedshed,concentrateandtailingsfromtheendsideofthedischargingendisdividedintodifferent,concentrate,middlingandtailings.6-shasadoublehighrichoreratio,highseparationefficiency,safeguardseasily,convenientforadjustingthestroke.Inchangecrossfallandstroke
21、isstillmaintainthesurfaceofbedmovementbalance,thespringisplacedintheboxbody,compactstructure,andcaninturndrawfinalconcentrateandtailings.3、Classification1)Accordingtothedifferentpositionofore,shakercanbedividedintorightandlefttypecradletypecradletwoforms.Therighttypecradlefortheorelocationfortherock
22、ingmechanismisontherightside,lefttypecradletomineislocatedintheleft.2)6-Sshakercanbedividedintofixedshakingtable,channelbarshakingtable,bigchannelsteelshakingtable.3)Accordingtotheconcentrationparticlesize,dividedintocoarsesandtable,sandtableandslimmerthree.4、StructureThistableismainlycomposedofabed
23、head,motor,adjustableslope,thebedsurface,mineshafts,sink,andreflexandlubricationsystemofeightcomponents.精心整理精心整理Thesurfaceofbedlongitudinalreciprocatingmotionthroughacrankconnectingrodtypedrivingmechanismtorealize.Theelectricmotorthroughthebeltdrivetomakethebigbeltwheeldrivesthecrankshafttorotate,th
24、erockermadesubsequentlymovesupanddown,rockerdownwards,elbowboarddriverearaxleandthereciprocatingrodmovesbackwards,thespringbeingcompressed.Thebedsurfaceisthroughlinkageseatandareciprocatingleverconnected,sothisisalsosothebedsurfaceforbackwardmovement,whentherockerupwardmovement,duetothetensionspring
25、drive,thebedsurfacewillmoveforward.5、Specification6、InstallationandcautionsOnthebasisofdrawing,reservedanchorscrewholesorpouringgoodfoundationplate,expansion,theconstructionofconcretefoundation.Theshakerframeplacedonthebasis,makeeachplace,calibrationandpadframebeaTheDepartmentofanchorscrewstightenin
26、g,thecradleisfixedonthebasisof.Mountedonthedragdevice,bedsurface,bedsideandbedandthebedsurfaceconnecattentionshouldbetothefronttobedsideflywheel.Connecttheswitchofthemotorinsurance,checkwhetherthemotorleakage,andthenwire.Thebedsurfaceisnotstrongbeat,collision;notinhightemperatureandheavypressupollut
27、ionandsunandrain,preventdegeneration.Aftertheinstallation,adetailedexamination,theconfirmation,removalofequipmentasurroundingsundries.精心整理精心整理Rollerwith10-20Goil,nottosplashaswell.Theseatslidingrackinjectionoiltodrownbearingandthelowerbearingcontactfit;levertyperockingframebearinghasbeenmanufagoodli
28、thiumgrease.9)Putthewashingwaterairmachinetestmachineoperation,observationandexaminatiandoperation,themovingpartsarenotloosefeverorunusualsounds.10)Emptytestmachinetonormal,canloadtestmachine,accordingtotheselectedmineralsandadjustmentofthestroke,stroke,springs,bedlongitudinalslopeandtransverseslope
29、achievetheoptimalseparationeffect.Afternormalcleaning,itcanbeputintoproduction7、operationandmaintenance1)Feedingvolumeandconcentrationofproper,ifgiveminetoolargevolume,concentratiorate.2)Thebedsurfacetransverseslopelarge,flushingwatershouldbesmaller;slopeissmawatershallbeselected.3)Strokeandfrequenc
30、yofstrokeshouldbeadjustedproperly.Strokeistoosmalltoobig,afstratification.Tochangethediameterofamotorbeltpulley,adjustablestrokeAdjustingspisetofeccentriccombination,canhavedifferentstroke,Permanentmagneticseparator1、RangeofapplicationTheseriesofmagneticseparatorforsortingmagneticminerals,non-metall
31、icmaterialsandwastematerialsdeironing.Suchas:reductionoftitaniummagnetite,ironoresmeltinginfrontofthepurifyingselection,ceramicclay,feldspar,quartz,ironore,coalandothermaterialsinadditiontoiron.2、Thestructureandworkingprinciple精心整理精心整理CTseriescylindertypepermanentmagneticseparator,drumbodyandagroove
32、nearthemagneticsystempartsaremadeofnon-magneticmaterialofstainlesssteel,cylinderendcapcastinaluminum,andotherordinarysteelproduction.Equipmentstructureiscomposedofamachineframe,body,acylinder,amagneticsystem,powerplant,feed,water,dischargingpart.Thegroovebodyandcylinderdistanceaccordingtotheminerals
33、eparationofliftingadjustment,magneticanglecanbeadjustedat.(nowatersupplydeviceofdrytype)1)CTCdrymagneticseparator:dryaggregatefromthehopperintothecylinderdirectlytotheupperorlowerportionofthedrum,magneticmineralparticlesaremagneticinthesurfaceofthedrum,windingdrumrotatestotheedgesofthenaturalunloadm
34、agneticsystem.Nonmagneticmineralparticlesbytheactionofgravityandcentrifugalforceandmagneticproductsintodifferentorebucket.Magneticproductsmagneticproductsandisarrangedinthemiddleoforeisolationplate,accordingtothemineralmaterialselectedtoadjustthesituation.2)CTBsemi-countercurrentmagneticseparatormag
35、neticlinesinthelowerpartofdrum.Pulpfromthetankintothelowerpartofthelowerroller,non-magneticmineralsinthedirectionofmovementandtherotationofthedrumintheoppositedirection,magneticmineralsmovingdirectionandrollersrotateinthesamedirection.Thelowerpartofthespraypipebodyisinserted,isusedtoadjusttheseparat
36、ingoperationofslurryconcentration,theslurrydispersedintolooselysuspendedstateintotheseparationspace.Themagneticparticlesinthemagneticsystemofmagneticfieldforce,isabsorbedonthesurfaceoftheroller,rollertogetherwiththeupwardlymobile.Inthemovingprocess,becausethemagnetic精心整理精心整理linesofalternatingpolarit
37、y,sothatthemagneticmineralparticlesintoachainofturning,intheturningprocess,theinclusionsinthemagneticmineralparticlesinnonmagneticmineralimpuritiesiscleared,soastoeffectivelyimprovethepurposeofmagneticproducts.Semicountercurrentmagneticseparatorformineralslurryconcentrationandgranularityissensitivet
38、ochange,whentheconcentrationistoolargeorgrainthroughthemetropolitaninfluenceindexofmineralprocessing.3)CTSdownstreamseparator:feedingdirectionandthedirectionofrotationofthedrumormagneticmineralmovingdirection.Thepulpcomprisesfeedingbucketdirectlyintothecylinderbelowthemagneticsystem,nonmagneticparti
39、cleandmagneticweakmineralparticlesfrombeneaththetankbottomrollertwoandthegapbetweenthedischarge,magneticmineralparticlesaresuckedonthesurfaceofthecylinder,withtherollertorotatetogethertothemagneticsystemedgedischarge,magneticoredischargingpositionisprovidedwithadischargingwaterpipe.Downstreamseparat
40、oronmineralbeneficiationofwideadaptability,easyseparatingspaceissmoothwithoutobstruction,particularlyapplicabletocontainmagneticmineralsalargerproportionofthemagneticseparationprocess.4)CTNupstreamseparator:feedingdirectionanddrumrotationdirectionormagneticmaterialmovesintheoppositedirection.Thepulp
41、comprisesfeedingbucketdirectlyintothecylinderbelowthemagneticsystem,nonmagneticparticleandmagneticweakmineralparticlesfromtankbottomholedischargingtailings,magneticmineralparticleswiththerolleragainstthefeeddirectiontogivemineisdischargedtothemagneticoregroove,forthereductionofmagneticproductswithno
42、n-magneticmineral,inmagneticoreunloadingmountedbeforethecleaning精心整理精心整理waterpipe,magneticoredischargingpositionisprovidedwithadischargingflushingpipe.Countercurrentseparationmachineduetothemagneticoredischargeenddistancetominemouthclose,magneticturningeffectispoor,sothemagneticoregradetobeslightlyl
43、ower,butitstailingsoreexportfarawayfromthemouth,thepulpafterlongerdivideddistricts,increasesthemagneticmineralparticlesaremagneticallyattractedtoopportunity,allthemagneticseparatormagneticproductrecoveryrateisquitehigh,counterflowtypemagneticseparatorsuitableforonlyrequirenonmagneticproductprecision
44、ofvariousminerals.3、Specification4、InstallationanduseAtfirstmachineinstalledmustcheckthetransportloadingandunloadingisloose,damaged.Thehorizontalposition,implement,conventionallygrounded.Check,adjustthemagneticsystemtothefixedpositionprocessingandworkingdistance.Beforethefirsttestmachine,drumemptyru
45、nningagain,watersupply,feeding,everythingisnormal,andthenevenlyfeedingloadtestmachine.Accordingtothematerialseparationrequirementsforadjustingtheoutput,quality,recoveryrate.5、PreventivemaintenanceRemoving:drumremovablefromtheframe,standingonastablelevelofsupportingframe.Haveaheaddrivingdeviceplacedb
46、elow.Whenhoistingdrummagneticpartsdonotclosetothestrongmagnetictoolormagneticmaterials.精心整理精心整理Willfixedaluminumcoverfasteningscrewremoval.The4screwmountaluminumendcoverremovinghole.Paralleltotherotating4pearlwillcoverupafterunloading,andthenremovethelowerendcoverfasteningscrew,cancomeupwithastainle
47、sssteelcylinder.Aluminumcovermiddlesmallironcoverforthebearingcoverandcoversolidscrew.Theassemblymustbecompletelytothemagneticsurfaceandstainlesssteelinnercylinderofclean.Transmissiongears,bearings,reducershallberegularlymaintainedandfillingcalciumbasegreaselubricatingoil.6、CautionsStrongmagnetictoo
48、ls,articlesshallnotbeclosetothemagneticsystem.Donotbeat,collisionstainlesssteeltube.Supersizemineral,notintothemachine,soasnottogetstuckorwearofstainlesssteelcoppercylinder.Abnormalsound,shouldbeexcluded.Ballmill1、PurposeandusescopeBallmillisthematerialbeingbroken,andthensmashthekeyequipment.Millwid
49、elyusedincement,silicateproducts,newbuildingmaterials,refractorymaterials,fertilizer,blackandnon-ferrousmetalprocessingandglassceramicproductionindustry,forallkindsoforesandothermaterialsmaybegrindingofdryorwetgrinding.2、Workingprinciple精心整理精心整理Thismachineisahorizontalcylinderrotatingdevice,outergea
50、rtransmission,thewarehousehassteppedliningboardorcorrugatedliner,builtindifferentspecificationsofsteelballs,therotationofthecylindertogeneratecentrifugalforcewillbringthesteelballtoacertainheightafterthefall,thematerialproducessevereimpactandabrasive.Powderthroughthedischargegratedischarge,thenfinis
51、hgrindingoperation.3、StructureTheequipmentconsistsoffeeding,dischargingpart,turningpart,atransmissionpart(reducer,smalltransmissiongear,motors,electricalcontrol)andothermajorparts.Hollowshaftwithsteelcastings,thelinerisdetachable,rotarygearhobbingwithcasting,cylinderlinerwearstuddedbody,hasgoodabras
52、ionresistance.Themachinerunningstable,reliablework.4、Specification5、Installationandadjustment1)Thebasicrequirementsofinstallation:A、Billmillshouldbeinstalledonasolidconcretefoundation;B、Ballmillcylindershouldbeinstalledafterthegroundwithsufficientheight,soastofacilitatethereplacementofcylinderlinera
53、ndgrindingbody,andascrewboltliningboard;C、Ourgenerationbasemap,therearepartsofamachinecenterlineandthecenterlineandtheinstallationofanchorboltanchorboltsize,randomsupply,basemapsizeonlyremaininguserbasedesignreference,notforconstructionof.2)Generalrequirementsfortheinstallation精心整理精心整理A、Machineparts
54、areinthetransportloadingandunloadingdamage,suchasdamageshouldbetrimmed.B、Machinepartsareinthetransportloadingandunloadingdamage,suchasdamageshouldbetrimmed.C、Alltheconnectingboltsshouldbeuniform,firmlytightened。D、Levelcheckballmilllevel,bothendsofthehorizontalshaftneckoftheerrorisnotmorethan2mm.E、In
55、strictaccordancewiththeproceduresforballmillelectricalgrounding.F、1200,900tostartdirectly,formorethan1500ofstardeltastarting,theusershouldaccordingtotheloadandpowercapacityforelectricaldesignandinstallationofwiring.3)AdjustmentofthemachineA、EmptyrunningAfterballmillinstallationshouldbecarriedout2hou
56、rsofemptyemptyoperationbeforetheoperation,shouldbegenerallyexaminedonceallpartsareproperlyinstalled,andpayattentiontothefollowingpoints:Checkalltheconnectingboltsaretightened,thelubricatingoilissufficient.Checktheelectricalwiringiscorrect,whetheronthesafeside,whetherthesafetygrounding.Actuatetheball
57、shouldpayattentiontothedirectionofrotationoftherotatingspoonset.B、Loadoperation精心整理精心整理Runningno-loadaswell,canbeusedtoloadtestmachine.Loadshouldbeincreasedgradually,running,thecylindershallbeloadedintothematerialquantityspecifiedload40%,run2-44hour,thenevery1hoursuntil20%increaseinload,fullload,ful
58、lloadandthencontinuetorunthe8-12hours.C、Loadoperationshallconformtothefollowingrequirements,canbeformallyputintoproduction.Cylindersinthescrewholeintothehole,andtheflangeisnotallowedtohavewaterleakagephenomenon.Transmissionpartsnoabnormalsound.Lubricationwithoutflaw.Reducergearoiltemperaturenotexceeding75Celsiusdegree.Mainbearingthehighesttemperatureshallnotexceed60Celsiusdegree.Stablegeartransmission,themachinehadnodramavibration,linerwithoutknocking.Nospecialfluctuationenergy.Yieldandmaterialparticlesizetom
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