PCB在線水清洗機(jī)課件

Establishedin1952/公司成立于1952年InlineAqueousCleaners/在線水清洗機(jī)BatchAqueousCleaners/離線水清洗機(jī)WaveSolderingmachines/波峰焊錫機(jī)InlineAquesousCleanersAboutTDC:/關(guān)于TDCBatchAquesousCleanersWavesolderfromDEKTECEstablishedin1952/公司成立于1952年1CompleteDemonstrationFacility/美國(guó)制造工廠與展示廳ApplicationsLabforSolderingandCleaning/提供各種焊接或清洗方案的實(shí)驗(yàn)Customengineeringandmanufacturing/滿足客戶定制化的設(shè)計(jì)與制造ServiceCenter/服務(wù)中心GlobalSales&ServiceLocations全球銷售與服務(wù)區(qū)域AsiaEuropeMexicoCompleteDemonstrationFacilit2ManufacturingFacility:TechnicalDeviceshasa300,000sq.ft.manufacturingplantequippedwithaThermwoodRouterandFadalMachiningCenter制造條件:TDC擁有30萬(wàn)平方英尺的工廠面積,配有頂級(jí)的ThermwoodRouter及Fadal加工中心.ManufacturingFacility:Techni3IndustryPartnerships/合作伙伴Workingtogethertomeetourcustomersneeds…ResearchCenters研究中心SolderSuppliers錫料供應(yīng)商CooksonElectronicsASSEMBLYMATERIALSAlphaMetalsINDIUMCORPORATIONTechnologyAssociations技術(shù)合作協(xié)會(huì)MetallicResourcesIndustryPartnerships/合作伙伴Rese4TechnicalDevices’Customers/TDC部份榮譽(yù)客戶TechnicalDevices’Customers/T5離線清洗機(jī)Nu/CleanAquaBatchJR離線清洗機(jī)Nu/CleanAquaBatchJR離線清洗機(jī)Nu/CleanAquaBatchXL離線清洗機(jī)離線清洗機(jī)離線清洗機(jī)6清洗機(jī)水流原理TheFluidFlowTheory清洗機(jī)水流原理7PhysicalPropertiesoftheCleaningAgent/清洗介質(zhì)的物理性能SurfaceTension表面張力Density密度Viscosity粘度HigherEnergyFluidDelivery高效能流體傳輸FlowRate流動(dòng)量ImpactVelocity沖擊速率EnergyDeliveredisDependentontheFollowingEquationforKineticEnergy:動(dòng)能公式KineticEnergy@Surface=mV2@theSurfaceFluidFlowTheory:流體原理

CleaningSmallGapsIsBasedonTheFollowingProperties微小間隙清洗基于以下屬性:PhysicalPropertiesoftheCle8離線清洗流程離線清洗流程9ChemistryWaterWasteChemicalWash:FillStageWaterispumpedintothesystemfromfacilitiessource.Atthesametimechemistryismetered(0-30%)infromthesemi-aqueouschemistrycontainerhousedinthelowercompartment.補(bǔ)液:DI水被泵到槽內(nèi),同時(shí)一定比例的化學(xué)清洗劑也添加到槽內(nèi)111ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.運(yùn)行:混合好的DI水與溶劑在溫度達(dá)到設(shè)定值后被泵觀察家清洗槽,并開(kāi)始清洗.22ChemicalWash:DrainStageThespentwashsolutionispumpedintothefacilitywastethroughapumpassisteddrainport.排液:把清洗完的清洗液排出33Rinse

AidDefoamerDryerTDCAquaBatchSeries:

AquaBatchJRProcessDiagram:ChemicalWashJR離線溶劑清洗ChemistryWaterWaste1112233Rins10TDCAquaBatchSeries:

AquaBatchXLProcessDiagram:ChemicalWashXL離線溶劑清洗HeatedHoldingTankRinse

AidDefoamerWaterWasteDryerChemicalWash:FillStageThechemistryispumpedintotheprocesschamberfromthechemicalholdingtanklocatedinthelowercompartment.補(bǔ)液:溶劑被從下方的容積槽內(nèi)泵到清洗槽11ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.運(yùn)行:溫度到達(dá)后開(kāi)始清洗22ChemicalWash:DrainStageThespentwashsolutionispumpedbackintotheSumpTanklocatedinthelowercompartmentofthemachine.排液:清洗后的溶劑排到下方的槽內(nèi)33TDCAquaBatchSeries:

AquaBat11TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:AquaWashJR/XL離線溶劑清洗:沖洗Rinse

AidDryerDefoamerChemistryWaterWaste1231TDCAquaBatchSeries:

AquaBat12TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:RINSEJR/XL離線溶劑清洗:漂洗Rinse

AidDryerChemistryWaterWaste123Defoamer1TDCAquaBatchSeries:

AquaBat13TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:DryJR/XL離線溶劑清洗:烘干DryerChemistry1Rinse

AidDefoamerWaterWasteTDCAquaBatchSeries:

AquaBat14TDCAquaBatchSeries:

FacilitiesPreparationOptions:IncomingWater外部配置選項(xiàng):進(jìn)水WaterWaterWaterIACHeaterRinseAidDryerChemistryDefoamerWASHTAPRINSEIACWaterTAPIncomingWaterConfiguration2:Thewashwater(“HOT”)isroutedthroughanexternalIACcolumnandthanthroughawaterheater.Thiswillincreasetheinitialtemperatureofthewashfluid,providingshortercycletimes.Therinsewater(“PURE”)isroutedsolelythroughanIACinordertomaintainhighresistancevalue.RINSEIncomingWaterConfiguration3:Thewashwater(“HOT”)andrinsewater(“PURE”)isroutedthroughanIACandfollowedbyawaterheater.Thismodelwillprovidetheshortestcycletimeandwillinsurehighresistancereadingsthroughoutthecycle.IncomingWaterConfiguration1:ItispossibletomeetIPCspecificationswithouttheuseofDIwaterthroughthecleaningprocess.Thisstronglydependsontheconditionofthefacilitywater.TDCAquaBatchSeries:

Faciliti15TDCAquaBatchSeries:

FacilitiesPreparationOptions:outgoingwastetreatment外部配置選項(xiàng):排水EvaporatorWasteP.F.Rinse

AidDryerChemistryDefoamerWASTEWasteCarbonWASTEOutgoingWasteConfiguration1:NoTreatmentInmostmunicipalitiesitispossibletodischargethewastefromacleaningmachinedirectlyintothesewersystem.Howeverthisvariesfromstatetostate,andinmostareasfrommunicipalitytomunicipality.Ifdischargeislimitedeitherbycorporateorstatemandatethereareoptionsavailabletotreatortoevennegatesewerdischargefromtheequipment.OutgoingWasteConfiguration2:ParticleFilter&CarbonBedThefirstoptionistotreatthewastethroughaparticlefilter(P.F.)inordertoremovesolidsfollowedbyacarbonbedtoreducethefluxcontentinthewastestream.OutgoingWasteConfiguration3:EvaporatorThethirdandfinaloptionistomovethewasteaffluenttoanevaporator.Thiswillreducethewastetoasolid,whichthanmaybedisposedofthroughwastedisposal.TDCAquaBatchSeries:

Faciliti16TDCAquaBatchSeries:

ControlInterfaceNoMoreITTroubleshooting,NomoreCrashes.

EEPROMbasedcontrolinterface,allowsforhighreliability,lowfailurerate,andallowsforsimplecosteffectivein-fieldrepair/replacement.

Simple,Straightforward,andPowerful.

ThesystemisdesignedtoprovideallofthedatapointsrequiredinamodernISO9001compliantinstitution.WithRS-232data-feedprovidingallprocessdatapoints.Furtherthereducedgraphicalclutterprovidesforeasierinterface,withlowertrainingandstaffingcosts,andmostimportantlylowerpurchaseprice.TDCAquaBatchSeries:

Control17TDCAquaBatchSeries:

ControlInterfaceRobust,WindowsBasedPlatformEasytouseoperatorinterfacePasswordcontrolledaccessAlarmpackageandAutoStart/Stopincludedinprogramming12.1”LCDTouchScreenTDCAquaBatchSeries:

Control18TDCAquaBatchSeries:

Screenshots:Mainscreen主操作界面TDCAquaBatchSeries:

Screens19TDCAquaBatchSeries:

SetPointsScreen流程設(shè)定界面TDCAquaBatchSeries:

SetPoin20TDCAquaBatchSeries:

DiagnosticsScreen診斷界面TDCAquaBatchSeries:

Diagnost21TDCAquaBatchSeries:

AlarmsScreen報(bào)警界面TDCAquaBatchSeries:

AlarmsS22TDCAquaBatchSeries:

ProcessChamber清洗槽19in.X19in.X19in.StainlessSteelProcessChamberTwo(2)StainlessSteelAdjustableBoardRacksTDCAquaBatchSeries:

Process23Establishedin1952/公司成立于1952年InlineAqueousCleaners/在線水清洗機(jī)BatchAqueousCleaners/離線水清洗機(jī)WaveSolderingmachines/波峰焊錫機(jī)InlineAquesousCleanersAboutTDC:/關(guān)于TDCBatchAquesousCleanersWavesolderfromDEKTECEstablishedin1952/公司成立于1952年24CompleteDemonstrationFacility/美國(guó)制造工廠與展示廳ApplicationsLabforSolderingandCleaning/提供各種焊接或清洗方案的實(shí)驗(yàn)Customengineeringandmanufacturing/滿足客戶定制化的設(shè)計(jì)與制造ServiceCenter/服務(wù)中心GlobalSales&ServiceLocations全球銷售與服務(wù)區(qū)域AsiaEuropeMexicoCompleteDemonstrationFacilit25ManufacturingFacility:TechnicalDeviceshasa300,000sq.ft.manufacturingplantequippedwithaThermwoodRouterandFadalMachiningCenter制造條件:TDC擁有30萬(wàn)平方英尺的工廠面積,配有頂級(jí)的ThermwoodRouter及Fadal加工中心.ManufacturingFacility:Techni26IndustryPartnerships/合作伙伴Workingtogethertomeetourcustomersneeds…ResearchCenters研究中心SolderSuppliers錫料供應(yīng)商CooksonElectronicsASSEMBLYMATERIALSAlphaMetalsINDIUMCORPORATIONTechnologyAssociations技術(shù)合作協(xié)會(huì)MetallicResourcesIndustryPartnerships/合作伙伴Rese27TechnicalDevices’Customers/TDC部份榮譽(yù)客戶TechnicalDevices’Customers/T28離線清洗機(jī)Nu/CleanAquaBatchJR離線清洗機(jī)Nu/CleanAquaBatchJR離線清洗機(jī)Nu/CleanAquaBatchXL離線清洗機(jī)離線清洗機(jī)離線清洗機(jī)29清洗機(jī)水流原理TheFluidFlowTheory清洗機(jī)水流原理30PhysicalPropertiesoftheCleaningAgent/清洗介質(zhì)的物理性能SurfaceTension表面張力Density密度Viscosity粘度HigherEnergyFluidDelivery高效能流體傳輸FlowRate流動(dòng)量ImpactVelocity沖擊速率EnergyDeliveredisDependentontheFollowingEquationforKineticEnergy:動(dòng)能公式KineticEnergy@Surface=mV2@theSurfaceFluidFlowTheory:流體原理

CleaningSmallGapsIsBasedonTheFollowingProperties微小間隙清洗基于以下屬性:PhysicalPropertiesoftheCle31離線清洗流程離線清洗流程32ChemistryWaterWasteChemicalWash:FillStageWaterispumpedintothesystemfromfacilitiessource.Atthesametimechemistryismetered(0-30%)infromthesemi-aqueouschemistrycontainerhousedinthelowercompartment.補(bǔ)液:DI水被泵到槽內(nèi),同時(shí)一定比例的化學(xué)清洗劑也添加到槽內(nèi)111ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.運(yùn)行:混合好的DI水與溶劑在溫度達(dá)到設(shè)定值后被泵觀察家清洗槽,并開(kāi)始清洗.22ChemicalWash:DrainStageThespentwashsolutionispumpedintothefacilitywastethroughapumpassisteddrainport.排液:把清洗完的清洗液排出33Rinse

AidDefoamerDryerTDCAquaBatchSeries:

AquaBatchJRProcessDiagram:ChemicalWashJR離線溶劑清洗ChemistryWaterWaste1112233Rins33TDCAquaBatchSeries:

AquaBatchXLProcessDiagram:ChemicalWashXL離線溶劑清洗HeatedHoldingTankRinse

AidDefoamerWaterWasteDryerChemicalWash:FillStageThechemistryispumpedintotheprocesschamberfromthechemicalholdingtanklocatedinthelowercompartment.補(bǔ)液:溶劑被從下方的容積槽內(nèi)泵到清洗槽11ChemicalWash:RunStageThemixedchemistryispumpedthroughthespraywandsuntiltherecipedefinedwashtemperatureismet.Atwhichpoint,thecycletimeisstarted.運(yùn)行:溫度到達(dá)后開(kāi)始清洗22ChemicalWash:DrainStageThespentwashsolutionispumpedbackintotheSumpTanklocatedinthelowercompartmentofthemachine.排液:清洗后的溶劑排到下方的槽內(nèi)33TDCAquaBatchSeries:

AquaBat34TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:AquaWashJR/XL離線溶劑清洗:沖洗Rinse

AidDryerDefoamerChemistryWaterWaste1231TDCAquaBatchSeries:

AquaBat35TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:RINSEJR/XL離線溶劑清洗:漂洗Rinse

AidDryerChemistryWaterWaste123Defoamer1TDCAquaBatchSeries:

AquaBat36TDCAquaBatchSeries:

AquaBatchJR/XLProcessDiagram:DryJR/XL離線溶劑清洗:烘干DryerChemistry1Rinse

AidDefoamerWaterWasteTDCAquaBatchSeries:

AquaBat37TDCAquaBatchSeries:

FacilitiesPreparationOptions:IncomingWater外部配置選項(xiàng):進(jìn)水WaterWaterWaterIACHeaterRinseAidDryerChemistryDefoamerWASHTAPRINSEIACWaterTAPIncomingWaterConfiguration2:Thewashwater(“HOT”)isroutedthroughanexternalIACcolumnandthanthroughawaterheater.Thiswillincreasetheinitialtemperatureofthewashfluid,providingshortercycletimes.Therinsewater(“PURE”)isroutedsolelythroughanIACinordertomaintainhighresistancevalue.RINSEIncomingWaterConfiguration3:Thewashwater(“HOT”)andrinsewater(“PURE”)isroutedthroughanIACandfollowedbyawaterheater.Thismodelwillprovidetheshortestcycletimeandwillinsurehighresistancereadingsthroughoutthecycle.IncomingWaterConfiguration1:ItispossibletomeetIPCspecificationswithouttheuseofDIwaterthroughthecleaningprocess.Thisstronglydependsontheconditionofthefacilitywater.TDCAquaBatchSeries:

Faciliti38TDCAquaBatchSeries:

FacilitiesPreparationOptions:outgoingwastetreatment外部配置選項(xiàng):排水EvaporatorWasteP.F.Rinse

AidDryerChemistryDefoamerWASTEWasteCarbonWASTEOutgoingWasteConfiguration1:NoTreatmentInmostmunicipalitiesitispossibletodischargethewastefromacleaningmachinedirectlyintothesewersystem.Howeverthisvariesfromstatetostate,andinmostareasfrommunicipalitytomunicipality.Ifdischargeislimitedeitherbycorporateorstatemandatethereareoptionsavailabletotreatortoevennegatesewerdischargefromtheequipment.OutgoingWasteConfiguration2:ParticleFilter&CarbonBedThefirstoptionistotreatthewastethroughaparticlefilter(P.F.)inordertoremovesolidsfollowedbyacarbonbedtoreducethefluxcontentinthewastestream.OutgoingWasteConfiguration3:EvaporatorThethirdandfinaloptionistomovethewasteaffluenttoanevaporator.Thiswillreducethewastetoasolid,whichthanmaybedisposedofthroughwastedisposal.TDCAquaB