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Preparedby:DannyWongContractorSafetyManagementandPermittoworkatSite
承包商安全管理和工廠的作業(yè)許可制度2/1/20231Contents:
目錄
KeyPointsinContractorSafetyManagementProcedure
承包商安全管理程序的要點(diǎn)Selectionofcontractors 承包商的選擇Evaluatingthecontractors 承包商的評估Controllingcontractors 承包商的管控TypeofHighRiskActivitiesonsite 工廠內(nèi)高危作業(yè)的種類SitePermittoworkandProceduresrelatingtosafetyatwork.
工廠的作業(yè)許可制度和安全作業(yè)的相關(guān)程序Permittocommentwork 評估工作許可制度Hotworkpermit 動火作業(yè)許可制度Workingatheightpermit 高處作業(yè)許可制度EntrytoConfinedSpacepermit 有限空間作業(yè)許可制度ContractorusageofChemicalonsite 承包商在廠區(qū)內(nèi)使用化學(xué)品的管理PermitforliftingusingCrane 起重設(shè)備的使用許可HighVoltageElectricalWorkPermit 高壓作業(yè)許可制度2/1/20232CONTRACTORSSAFETYMANAGEMENT承包商安全管理Corporate-ContractorSafetyManagement總部-承包商安全管理Riskassessmentoftheworktobeperformedtoidentifyandmitigatepotentialhazards. 通過風(fēng)險(xiǎn)評估確定并減輕潛在的危險(xiǎn)。EvaluationofthecontractortoconfirmcapabilitiestoadequatelyaddressEHSrequirements. 評估承包商的能力以確保其滿足安全環(huán)保的要求。Siteinductionofcontractors. 工廠對于承包商的引入。MonitoringofcontractorperformancetoconfirmthatworkisbeingcarriedouttotheagreedRiskAssessment,methodstatementsand/orstandards. 監(jiān)督承包商的施工以確定作業(yè)在已經(jīng)確認(rèn)的風(fēng)險(xiǎn)評估、工作方法陳述或標(biāo)準(zhǔn)下開展。EachsiteneedtoimplementaSiteSpecificContractorSafetyManagementProcedureorProgramtoensurecompliancetotherequirementsstatedinthiscorporateprocedure. 每個工廠都必須實(shí)施各自的承包商安全管理程序以保證符合總部程序的要求。Theprocessforcontractorsafetymanagementmustbefollowed,whichincludesfourkeyobjectives: 承包商安全管理程序必須嚴(yán)格執(zhí)行,包含了以下四點(diǎn):2/1/20233KeyDefinition主要定義ProjectOwner:ReferstoHi-Phost,projectcoordinator,projectmanagerandanyHi-Pstaffoverseeingaprojectdonebycontractor.項(xiàng)目責(zé)任人:指赫比的項(xiàng)目協(xié)調(diào)人、項(xiàng)目經(jīng)理或者其他監(jiān)督承包商施工的赫比員工。Contractor:AnindividualorcompanycontractedtoperformworkforHi-P,butisneitheraHi-Pworkernoratemporaryworker.
承包商:非赫比員工或臨時工的,與赫比簽訂協(xié)議進(jìn)入施工的個人或公司。Sub-contractor:Anindividualorcompanywhohasacontractualrelationshipwith,andisworkingunderthedirectionof,acontractortocarryoutallorpartofacontractenteredintobyHi-Pandthecontractor.轉(zhuǎn)包商:擁有與赫比和承包商簽訂全部或部分勞動合同進(jìn)行承包作業(yè)個人或公司TemporaryWorker:Anindividualhiredthroughanagencyoranotheremployertoperformservicesfor,andunderthedirectionof,aHi-Pemployeeforaspecifiedperiodoftime.臨時工:通過中介機(jī)構(gòu)或其他雇主從事服務(wù)的個人,臨時進(jìn)入赫比的員工。Hi-PContact:AHi-Presourcewhoisappointedtocoordinatetheinteractionbetweenthecontractoractivitiesandthenormalsiteoperationsor,inthecaseofnewfacilityconstruction,withtheCorporateRealEstateorganization.ThisindividualshouldnormallybetheHi-PInternationalLimitedpartywhoinitiatedthecontractoranappointedprojectcoordinator.赫比聯(lián)絡(luò)人:負(fù)責(zé)與承包商溝通、協(xié)調(diào),并將工程的進(jìn)展向管理層匯報(bào)的員工。2/1/20234SiteManagement-ThoseseniormanagerswithcollectiveexecutiveresponsibilityforsiteactivitiesandwhocarrylegalaccountabilityasofficersofHi-Pforsafetyandenvironmentalcomplianceonthesite.Thetermdoesnotincludemanagersandexecutiveswhomaybebasedatthesite,butwhoseresponsibilitiesdonotrelatedirectlytoactivitiesonthesite.現(xiàn)場管理—高級管理人員應(yīng)對現(xiàn)場作業(yè)監(jiān)督管理,確保承包商符合赫比的安全環(huán)境政策。Hi-P-ControlledPremises-ThosepremisesorpartsofpremisesoccupiedandmanagedbyHi-Poritssubsidiarycompanies,andforwhichHi-PSiteManagementisheldaccountableforsafetyandenvironmentalcomplianceassociatedwiththeactivitiesonthepremises.Thetermdoesnotincludepremisessuchasaccommodationdormitoriesandwarehousesthatareoccupiedandoperatedbythird-partycompaniesunlessthemanagementofactivitiesinthosepremisesisbeingundertakenbyathirdpartyonbehalfofHi-PthroughadirectcontractualagreementbetweenHi-Pandthethirdparty,wherebythecontractualagreementwouldresultinHi-Pretainingliabilityinlawforsafetyandenvironmentalcomplianceonthepremises
KeyDefinition主要定義2/1/20235ContractorSafeWorkingPlan-AwrittenContractorSafeWorkingPlanwillnormallyberequiredforcomplexprojectshavingmultiplehigh-riskelements.承包商的安全工作計(jì)劃—承包商的書面安全工作計(jì)劃,通常包含多個高風(fēng)險(xiǎn)因素的復(fù)雜項(xiàng)目。AContractorSafeWorkingPlanisawrittendescriptionofhowtheprojectistobecompletedinasafemanner,andwillincludedetailedandclearresponsibilitiesforsafetymanagementandsupervisionduringtheproject.承包商安全工作計(jì)劃是一份書面說明項(xiàng)目是如何以一種安全的方式完成,將包括在項(xiàng)目的安全管理和監(jiān)督的詳細(xì)和明確的責(zé)任。ProjectsrequiringawrittenContractorSafeWorkingPlantypicallyinvolveavarietyofcontractorsandsubcontractorsandmayinvolvemultipleapplicationsofseveraltypesofpotentiallyhazardousworkactivitiesandthoseworkswithoutapermittoworksysteminplace.Suchasexcavationworkandroofworketc.項(xiàng)目需要承包商的書面安全工作計(jì)劃通常涉及承包商和分包商的種類,可能涉及多種應(yīng)用的潛在危險(xiǎn)的作業(yè)。如挖掘工作和屋頂?shù)裙ぷ鱐ypically,theprimecontractorwillmanageandsupervisesafetyandenvironmentalissuesduringthecontract.SuchaprimecontractorwillberequiredtopreparethewrittenContractorSafeWorkingPlanfortheprojectandmayalsotakeonspecificdefinedresponsibilitiesforthemanagementofsafetyofsubcontractorsonsite.通常情況下,主要承包商將管理和監(jiān)督安全和環(huán)境問題。這樣的主要承包商將需要準(zhǔn)備的書面的工程安全工作計(jì)劃,具體確定了現(xiàn)場的分包商的安全管理責(zé)任。KeyDefinition主要定義2/1/20236HigherRiskServicesorProjectsincludeoneormoreofthefollowingworkifthereisnopermittoworksysteminplaceatsite以下作業(yè)屬于高危作業(yè)Excavation.挖掘Roofwork.屋頂上作業(yè)Confinedspaceentry.有限空間作業(yè)Electricalwork.電氣作業(yè)Externalbuildingcleaning,chemicalcleaning,fumigation,andpainting.建筑物外的清潔、化學(xué)清潔、熏蒸和粉刷Extensivehotwork.動火作業(yè)Majorliftingoperationsusingmobilecranes,etc.起重作業(yè)Anyworkwhichinvolvestheerectionofscaffolding.腳手架上的作業(yè)Handling,disposalormodificationofanybuilding,plant,orequipmentthatis,orcouldpossiblybe,contaminatedbyleadorasbestos.可能使用石墨、石棉的建筑、工廠、設(shè)施改造Watertreatmentoperations.(WaterTankCleaning)水處理操作WorkonequipmentthatinvolvessignificantEHSrisk.其他包含EHS風(fēng)險(xiǎn)的作業(yè)KeyDefinition主要定義2/1/20237TheSiteContractorSafetyManagementProgrammustincludeastructure3stepsprocessofContractorSelection,EvaluationandControlofContractorWork.工廠的承包商管理必須包含以下三個步驟,供應(yīng)商選擇、評估、施工管理Selection挑選ProjectownernotifycontractorofHi-P’sEHSrequirements.項(xiàng)目主管提交符合要求的承包商Projectownerrequestforcontractorsafetyevaluationform(SampleAttachment1).要求承包商填寫安全評估表Projectownercollectsafetyevaluationformfromcontractor.回收評估表EHS&Projectownertoreviewthesafetyevaluationform.EHS和項(xiàng)目主管評審評估表Iftheworkhasmultiplehigh-riskoperations,contractormustsubmitdetailedSafetyWorkplan.(SampleAttachment2)如果施工包含多種高危作業(yè),承包商必須提供詳細(xì)的工作計(jì)劃ForprojectsthatdonotrequiredadetailedSafetyWorkplan,acompleteRiskAssessment(SampleAttachment3)onalltheworkinvolvedshallbesubmittedforreviewandapprovebyEHSandProjectOwnerpriortothestartoftheprojectorwork.對于不要求提供詳細(xì)的安全工作計(jì)劃,該項(xiàng)目啟動前必須由EHS和主管進(jìn)行完整的風(fēng)險(xiǎn)評估Undertheevaluation,ifthecontractordeemcapableofperformingthejobsafely,Purchasingwillgetcontractortoacknowledgeonthe“StandardrulesandconditionsforcontractorsonEHS”whichincludeHi-PEHSPolicy(SampleAttachment4)beforeissuanceofpurchaseorder.根據(jù)評估結(jié)果,如果認(rèn)為承包商能安全施工,采購部將會在簽訂協(xié)議前發(fā)給承包商EHS的要求包括赫比EHS方針I(yè)ftheworkhasnohigh-riskoperation,Purchasingwillgetcontractortoacknowledgeonthe"standardrulesandconditionsforcontractorsonEHS'whichincludeHi-PEHSPolicy(SampleAttachment4)beforeissuanceofpurchaseorder.如果工作沒有高風(fēng)險(xiǎn)的操作,采購部將會在簽訂協(xié)議前發(fā)給承包商EHS的要求包括赫比EHS方針CONTRACTORSSAFETYMANAGEMENT承包商安全管理2/1/20238Evaluation評估TheprojectownerwilluseContractorSafetyPerformanceReport(SampleAttachment7)toassesscontractorperformanceuponcompletionofprojectorannually.項(xiàng)目主管需要每年根據(jù)承包商的表現(xiàn)完成安全表現(xiàn)報(bào)告Iftheperformanceissatisfactory,Purchasingwillupdateintothelistofapprovedcontractor.如果表現(xiàn)是令人滿意的,采購部門會把它加入認(rèn)可的承包商清單中Iftheperformanceisunsatisfactory,thecontractorwillbeadvisedtoimproveortheywillberemovedfromthecontractor-approvedlist.如果其表現(xiàn)無法令人滿意,那他們會被建議改善,并從清單中移除Control管控TheprojectowneroftheselectedcontractorwillconductbriefingusingContractorEHSBriefing(SampleAttachment5)andobtainapprovalbeforecommencementofwork.選擇承包商的主管應(yīng)在開工前提交承包商EHS簡報(bào)并獲得批準(zhǔn)ContractorwillneedtosubmitContractorstools,equipment,chemicalsandcompetentpersondeclarationform(SampleAttachment8)priortostartofwork.承包商在開工前需要提供他們使用的工具、設(shè)備、化學(xué)品的情況并且完成聲明ProjectownerconductregularinspectiononcontractorusingContractorEHSInspectionChecklist.(SampleAttachment6)主管應(yīng)使用EHS承包商檢查表對其經(jīng)行檢查Ifanydiscrepancyduringtheinspection,theProjectownerwillnotifycontractortorectify.如果發(fā)現(xiàn)施工中出現(xiàn)問題,主管應(yīng)及時責(zé)令改正Theprojectownerwilltrackthediscrepancyforclosure.主管應(yīng)跟蹤問題直到問題關(guān)閉CONTRACTORSSAFETYMANAGEMENT承包商安全管理2/1/20239
UnderAttachment1,ContractorSafetyEvaluationForm,ifWORKisevaluatedas“Highrisk”,如果作業(yè)被評估為高危作業(yè)ProjectOwnerensurethatContractorisontheApprovedContractorList主管要確認(rèn)承包商在認(rèn)可的清單內(nèi)ProjectOwnerneedtoensurethatthecontractorhadacknowledgedthe“StandardRulesandConditionsforContractors”(Attach4)aspartoftheRFP.(RequestforProposals)ThecontractorwillsignandreturntheserulesandconditionstoSeagate.確認(rèn)承包商認(rèn)可了對承包商的要求并簽字確認(rèn)交給工廠ProjectOwnerwillensurethataWorkRiskAssessmenttobeconductedandthecontractoragreedandfollowedduringtheperiodofworkinSeagatepremises.在承包商施工前進(jìn)行風(fēng)險(xiǎn)評估,經(jīng)與承包商達(dá)成一致ProjectOwnerwillcollectalloutstandingdocumentsbeforecontractorcancommencework.在承包商施工前收集所有相關(guān)的文件ProjectOwnerwillconducttheContractorEHSInduction(Attach5).傳達(dá)EHS入場須知ProjectOwnerwillensureregularinspection(Attach6)isconductedtowhichEHSrequirementshavebeendefined.Thefrequencyofmonitoringisdependentuponthehazardassociatedwiththeworkbutatleastoncepriortothestartofprojectatsite.檢查承包商的作業(yè)是否符合EHS要求,檢查的頻率與工作的危險(xiǎn)程度相關(guān)Uponcompletionofproject/job,projectOwnerwillassessthecontractorperformanceorconducttheassessmentatleastonceayear.(Attach7)施工完成后,主管至少一年填寫一次安全表現(xiàn)報(bào)告HighRisk(Single)高危作業(yè)CONTRACTORSSAFETYMANAGEMENT承包商安全管理2/1/202310
IfWORKFALLSunder“uniquehazards”(i.e.,involvesmultiplecontractors/subcontractorsoronecontractorperformingworkthathasmultiple“highrisks”andnotcontrolbyPermitsystem),thecontractortosubmita‘ContractorSafetyWorkPlan’thataddressestherequirementsintheRFP.TheProjectOwnerandsiteEHSwillassesstheadequacyofthesafeworkingplanbeforeselectingthecontractor.如果工作有特殊危害,承包商需要提供安全施工計(jì)劃作為標(biāo)書的一部分。項(xiàng)目主管和EHS對計(jì)劃進(jìn)行評估,評估其計(jì)劃是否適當(dāng)ProjectOwnerensurethatContractorisontheApprovedContractorList主管要確認(rèn)承包商在認(rèn)可的清單內(nèi)ProjectOwnerneedtoensurethatthecontractorhadacknowledgedthe“StandardRulesandConditionsforContractors”(Attach4)aspartoftheRFP.(RequestforProposals)ThecontractorwillsignandreturntheserulesandconditionstoSeagate.確認(rèn)承包商認(rèn)可了對承包商的要求并簽字確認(rèn)交給工廠ProjectOwnerwillensurethataWorkRiskAssessmenttobeconductedandthecontractoragreedandfollowedduringtheperiodofworkinSeagatepremises.在承包商施工前進(jìn)行風(fēng)險(xiǎn)評估,經(jīng)與承包商達(dá)成一致ProjectOwnerwillcollectalloutstandingdocumentsbeforecontractorcancommencework.在承包商施工前收集所有相關(guān)的文件ProjectOwnerwillconducttheContractorEHSInduction(Attach5).傳達(dá)EHS入場須知ProjectOwnerwillensureregularinspection(Attach6)isconductedtowhichEHSrequirementshavebeendefined.Thefrequencyofmonitoringisdependentuponthehazardassociatedwiththeworkbutatleastoncepriortothestartofprojectatsite.檢查承包商的作業(yè)是否符合EHS要求,檢查的頻率與工作的危險(xiǎn)程度相關(guān)Uponcompletionofproject/job,projectOwnerwillassessthecontractorperformanceorconducttheassessmentatleastonceayear.(Attach7)施工完成后,主管至少一年填寫一次安全表現(xiàn)報(bào)告(MultipleHighRiskwithNoPermittoWorkSystemasControl)如包含多種高危作業(yè)CONTRACTORSSAFETYMANAGEMENT承包商安全管理2/1/202311OTHERREQUIREMENTS其他要求PurchasingwillkeepanupdatedlistofApprovedContractors.(Attach7–ContractorSafetyPerformanceReportisrequiredtoensurecontractorsmeettherequirements)采購部門經(jīng)常更新認(rèn)可承包商的最新名單。ProjectOwnerorPurchasingwillsendouttheContractorSafetyEvaluationForm(Attach1)toalltheselistedandapprovedcontractors.Thecontractorwillfillupalltheparticularsrequiredandshallreturnbacktheformsviafacsimile/mailtoPurchasingorprojectownersforevaluationbyEHS/Facilities/ProjectOwner)項(xiàng)目主管或采購部門會發(fā)出承包商的安全性評價表。承包商將填寫所有必要的細(xì)節(jié),并通過傳真/郵件形式發(fā)給采購或項(xiàng)目主管由EHS/設(shè)施部/項(xiàng)目部主管評審。ForapprovedcontractorsaslistedbyPurchasing(existingvendors),ProjectOwnerwillberequiredtosubmittheContractorSafetyPerformanceReport(attach7)annuallyanditshallbereviewedbyPurchasingDept.PurchasingmayconsultEHS/Securitywhereapplicable.對于經(jīng)批準(zhǔn)的供應(yīng)商,由項(xiàng)目主管每年提交承包商的安全表現(xiàn)報(bào)告采購部審查,有必要的話可以同EHS/安保部門商議。CONTRACTORSSAFETYMANAGEMENT承包商安全管理2/1/202312PERMITTOWORKSYSTEMANDCHECKLIST準(zhǔn)入制度和檢查表HighRiskServicesorProjectswillusuallyinvolvedworkwherebyclosersupervisionandstricterrequirementsneedtobeenforceonsite.高危作業(yè)需要有專人監(jiān)督,并嚴(yán)格執(zhí)行工廠的要求Suchworkoroperationwillrequireapermittoworksysteminplaceonsite.這樣的作業(yè)需要執(zhí)行工廠的許可證制度ThefollowingPermitispracticeonsiteandneedtobeusedtoverifytheworkandApprovedbytheCompetentparties.下面的許可需要由相關(guān)部門核實(shí)、批準(zhǔn)HotWorkPermit動火WorkingatHeightandUsingofScaffoldPermit
腳手架上的高處作業(yè)EntrytoConfinedSpacePermit有限空間作業(yè)ContractorUsageofChemicalonSite使用化學(xué)品LiftingwithCranePermit使用起重機(jī)HighVoltageElectricalWorkPermit
高壓作業(yè)CONTRACTORSSAFETYMANAGEMENT承包商安全管理2/1/202313HotWorkApproverTraining動火制度培訓(xùn)GoalsandObjectives:目的和目標(biāo)Attheendofthissessionyouwill:本次培訓(xùn)結(jié)束后你將會:BefamiliarwiththeHotWorkPermitSystem.
了解動火許可制度RecognizeworkthatrequirestheuseofHotWorkPermits.
了解相關(guān)的要求Recognizethetypeofhazardsrelatingtohotwork.
了解其危害的種類PPERequirementPPE的要求BasicFireFightingSkill
基本的滅火技巧Passaquizwithascoreof100%.
用100%的成績通過測試TobecertifiedasaHotWorkApprover
有能力審批動火申請HotWorkPermits
動火作業(yè)許可制度2/1/202315WhatisHotWork?什么是動火作業(yè)?
HotWorkisanyworkusingopenflamesorsources
ofheatthatcouldignitematerialsintheworkarea. 動火作業(yè)是使用明火或其他熱源,可能引燃作業(yè)區(qū)域物體的作業(yè)PurposeofHotWorkPermit.該制度的目的ToestablishsafeOperatingProceduresforcutting,elding,solderingorbrazingatSeagatefacilities.
建立安全操作的程序來管理動火作業(yè)HotWorkPermits
動火作業(yè)許可制度2/1/202316TheHotWorkProcedures動火作業(yè)的程序TheRequestorshallapplyforthehotworkpermitbyfillingintheapplicationform.申請人需要填寫申請單來提出動火申請MakearrangementstoconductjointsiteinspectionwiththeAuthorizedapproverandContractororemployeewhoisgoingtocarryoutthehotwork.
安排專人對動火作業(yè)的現(xiàn)場進(jìn)行檢查Usethechecklistinthepermitasguidelinestocheckonthecontractororemployee.以檢查表為準(zhǔn)則,檢查承包商和作業(yè)人員
HotWorkPermits
動火作業(yè)許可制度2/1/202317Permitsareissuedforthespecificjobbeingdone,andforaspecifictimeperiod.Thetimeperiodisusuallyfortheworkingshift,butmayneverexceedtwenty-fourhours. 許可是針對特定時間內(nèi)的特定作業(yè)的,通常為一班的工作時間,但不會超過24小時TheRequestor,HotWorkApproverorJobCoordinatorhastheresponsibilitytoverifythatallnecessaryprecautionshavebeentakenattheworksite. 申請人、批準(zhǔn)人或協(xié)調(diào)人有責(zé)任核實(shí)安全措施是否落實(shí)Weldingandotherhotworkhavebeenfoundtobemajorcausesofindustrialfires.Sprinklersystemsorotherdetectingsystemmustremaininserviceinthehotworkarea,unlessspecificallyapprovedbytheEHSDepartment. 焊接和其他動火作業(yè)是已經(jīng)發(fā)現(xiàn)工業(yè)火災(zāi)的主要原因。工作區(qū)的自動噴水滅火系統(tǒng)或其他檢測系統(tǒng)必須開啟,除非EHS部門批準(zhǔn)。HotWorkPermits
動火作業(yè)許可制度2/1/202318Whatarethemostcriticalitemstocheck:什么是最關(guān)鍵的部分
FireProtectionSystemserviceabilityandavailability.(Smokedetector/Sprinkler)消防系統(tǒng)的適用性和可用性。(煙感/噴淋)Storage,placementofcombustible,flammable.易燃易爆品的儲存Incompatibleworkincludingadjacentcompartment.
與現(xiàn)有工作有無抵觸Firewatchpersonpresentthroughoutwiththerighttypeoffireextinguisher.
現(xiàn)場有監(jiān)火人,配備正確的滅火器Flammableandpressuredgastobepurged.附近沒有可燃?xì)怏w和高壓氣體。
Aflashbackarrestorthatisacceptableshallbefittedinaccordancewithmanufacturer’sinstructionsateverypressureregulatoroutletofeachcylinder.需在每個氣瓶的壓力調(diào)節(jié)器口安裝回火防止器Asuitablecheckvalve,non-returnvalveorsimilardevicewhichpreventsthebackflowofgasintothehoseshouldbefittedbetweeneachtorchinletandgashose,inaccordancewiththemanufacturer’sinstructions需按照制造商的說明安裝單向閥,止回閥或類似的裝置,防止氣體回流Fireblanketforshielding,containmentofsparks.可以使用滅火毯來撲滅較小的火AvailabilityofPersonalProtectiveEquipmentforHotWork.佩戴相應(yīng)的PPEHotWorkPermits
動火作業(yè)許可制度2/1/202319Shouldotherprecautionsfail,trainedpersonnelwillbeneededtoextinguishanyincipientfireswithfirefightingequipment.Personnelandequipmentmustbereadilyavailablebeforethepermitisissued.如果其他預(yù)防措施沒有阻止火勢,那么受過培訓(xùn)的人員用消防設(shè)備撲滅火災(zāi)。人員和設(shè)備發(fā)出之前必須獲得許可。Whoisthetrainedpersonneltoperformtheabovework?誰是經(jīng)過訓(xùn)練來完成以上工作的?AppointedFirewatchman 監(jiān)火人HotWorkPermits
動火作業(yè)許可制度2/1/202320
FireWatchPersonnelmustnotbedoingotherjobswhichdistracthimfromhisprimaryresponsibility.監(jiān)火人禁止在期間參與其他工作FireWatchPersonnelmustbetrainedtousefireextinguishmentmediaprovided. 必須經(jīng)過滅火器使用的培訓(xùn)FireWatchPersonnelmustbeawareofhowtoreportemergenciesandemergencyevacuationandresponseprocedures. 必須知道如何報(bào)告緊急事件,知道緊急疏散和緊急相應(yīng)程序FireWatchPersonnelmustbeidentifiedbeforepermitsareissued. 在許可簽發(fā)之前必須確定監(jiān)火人Firewatchwillbeprovidedduringandforatleast30minutesafterwork,andduringanycoffeeorlunchbreaks. 工作結(jié)束后監(jiān)火人至少要觀察30mins,休息時間和用餐時間也不例外TheRoleofFireWatchman
監(jiān)火人的任務(wù)HotWorkPermits
動火作業(yè)許可制度2/1/202321Beforebeginninganyhotwork,askyourselfiftheworkcanbe
doneasaferway.Hotworkisaveryhazardousoperationandshouldbe
avoidedwhenthereisasaferalternative.動火作業(yè)開始前應(yīng)該思考是否有更安全的方法,動火有著很高的風(fēng)險(xiǎn),如果有更好的方法應(yīng)該避免使用Otherconsiderations其他注意事項(xiàng)HotWorkPermits
動火作業(yè)許可制度NecessaryPrecautions必要的防范CANTHEJOBBEAVOIDED?動火可以避免嗎?ISTHEREASAFERWAY?還有其他更安全的方法嗎?2/1/202322Examplesofhotworkare:動火作業(yè)包含以下Welding焊接Burning燃燒Brazing銅焊propanesoldering丙烷焊接oxyacetylenecutting氧乙炔切割grindingferrousmetals金屬打磨Anysparksandheatgeneratingoperations.其他引發(fā)火星或者熱源的操作HotWorkPermits
動火作業(yè)許可制度2/1/2023231)Allgasweldingequipmentandconnectionsmustbekeptfreefromgreaseandoil.(Oxygenwillexplodeuponcontactwithoilorgrease.)Oilyorgreasyglovesmayresultinthesameeffect.所有的氣焊設(shè)備必須遠(yuǎn)離油脂,沾滿油污手套也會引起燃燒、爆炸2)Cylindersmustbestoredandusedintheupright,position.Donotrollcylindersontheirsides.Donotcarryorhoistcylindersunlesstheyareproperlyslung.氣瓶必須直立放置,禁止?jié)L動,除非適當(dāng)?shù)膾炱穑駝t不要提起氣瓶3)Allcylinders,capped,uncapped,emptyorfull,mustbesecuredfromfallingalltimes.任何時候都必須防止氣瓶倒下4)Blowoutcylindervalvecouplingsbybrieflyopeningeachcylindervalvepriortoattachingtheregulator.Performthisoperationinawellventilatedarea.Donotusecompressedairtoblowoutvalvesastheairmaycontainoil.閥門在打開前要在通風(fēng)良好的地方調(diào)整好。不要使用壓縮空氣吹出閥,空氣可能含有油。5)Cleanthetorchtipbeforelighting.Usesparkgunandnotcigarettelighters.使用前清潔槍口,不要用來點(diǎn)煙6)Positionmaterialstopreventsparksandhotmetalfromcontactingthehosesorotherpersons.調(diào)整材料的位置,以防止其他人因接觸軟管或?yàn)R到火花和鐵水。7)Afterworkiscompletedturncylindervalvesoff.Surveytheworkareatoascertainthatnohotitemsremainthatcouldresultinfirebreakout.作業(yè)結(jié)束后關(guān)閉閥門,檢查周圍有沒有可能導(dǎo)致火災(zāi)的殘留火種8)Aflashbackarrestorthatisapprovedshallbefittedinaccordancewithmanufacturer’sinstructionsateverypressureregulatoroutletofeachcylinder.回火防止器可以按照制造商的說明安裝在氣瓶的閥門口9)Asuitablecheckvalve,non-returnvalveorsimilardevicewhichpreventsthebackflowofgasintothehoseshouldbefittedbetweeneachtorchinletandgashose,inaccordancewiththemanufacturer’sinstructions可以安裝制造商的說明安裝單向閥,止回閥或類似的裝置,防止氣體回流GASWELDING/BRAZING/CUTTING
氣焊/銅焊/切割2/1/202324
Aflashbackarrestorisasafetydevicethatshutsoffgasflowineventofflashback.回火防止器是一個回火發(fā)生時切斷氣流的安全裝置Flashbackisthecombustionofaflamemixturethatcanoccurwithinthegaslinesystem.Itcantravelbackthroughthelineofthegassystemtothegassourceifaflashbackarrestorsisnotinline.回火是火焰的混合物,可發(fā)生在氣體管線系統(tǒng)燃燒。如果沒有安裝回火防止器,它可以竄至氣源處。Aflashbackarrestorshutsoffgasflowandextinguishestheflamebeforeitcanreachthegassource.回火防止器可以切斷氣流,在回火竄至氣源前熄滅回火Severalfactorscancauseflashback,includingfailingtopurgelineproperly,usingimproperpressure,leaksinthegassystemandimpropersystemoperation.(Flame,SparkandDust)以下幾個原因可能導(dǎo)致回火,包括管道沒有清理,使用不正確的壓力,氣體系統(tǒng)泄露,不正確的系統(tǒng)操作。WhatisaFlashbackArrestor
什么是回火防止器2/1/202325HowdoesFlashbackArrestorWorks?
回火防止器是怎樣工作的?Flashbackarrestorisasimpledevice,whichquenchestheflameusingthefollowingmethods它是一個使用以下方法熄滅火焰的簡單裝置Byreducingthevelocityoftheflame.Reducingtheflamevelocityevenlowerthantheminimumflamevelocityofthefuelgas.減緩火焰燃燒的速度Stopstheflamepropagationinto/orthroughapipe.Byplacingaflamearrestorattheendoftheflammablemixturepipefeedingaflareorburner,flamecanbepreventedfrommovingintothepiperegardlessofthemixturevelocity.通過一個管道將火焰控制住Bypassingapotentiallyflammablemixturethroughawaterchamberorsomesortofheatsink.Thisdissipatestheheatandquenchestheflashback.通過水室或者其他散熱器,降溫來控制回火d)Byblockingthefuelgaspath,withasuitablethermalfuseplug,causingtheflashbacktodieout.通過阻止氣體燃料,將回火熄滅。e)Byblockingtheflowoffuelgasintheoppositedirectionbyactinglikeanonreturnvalve.堵住氣流使其向相反的方向運(yùn)動2/1/202326FlashbackArrestors回火防止器GasWeldingSet-up
焊接2/1/202327ELECTRICARCWELDING:電弧焊1)Onlyauthorizedoperatorsarepermittedtouseweldingequipment.有資質(zhì)的人員才被批準(zhǔn)進(jìn)行電弧焊2)Helmetsandshieldsmustbeusedforweldingoperations.必須使用頭盔和面罩3)Whenpossible,weldingoperationsshouldbeshieldedbyaboothorascreentoprotectothers
fromweldingflash.如果有條件的話,焊接時可以使用擋板來防止他人被濺到4)Allpersonnelinaweldingareaarerequiredtousepropereyeprotection.作業(yè)區(qū)域內(nèi)的所有人員都應(yīng)該使用適當(dāng)?shù)淖o(hù)目用具5)Theweldingofzinccoatedmaterialsrequirestheoperatortouseappropriaterespiratoryprotection.如果是鍍鋅那就要求人員使用呼吸護(hù)具6)Depositrodendssafely(inaspecialcontainer)topreventburns,firesandsliphazards.焊條的底部要安全地保存以防止燃燒和滑倒7)Whennotinuse,placetherodholderwhereitcannotmakeanarc.如果不使用焊條要放在他人無法接觸的地方8)Maintainweldingleadcablesingoodcondition.Donotusecableswhicharecracked,damagedorbare.電弧焊的電線要保持良好的狀態(tài),損壞的話不要使用HotWorkPermits
動火作業(yè)許可制度2/1/202328HotworkinConfinedspacewillnotbeencouragedunlessthereisnootheralternatives 除非沒有其他方法,一般不建議在有限空間中動火B(yǎng)eforeanyhotworkistobeperformedintheconfinedspace,itmustbeventilatedwithfreshairbutnotoxygen. 動火前必須通風(fēng),但嚴(yán)禁使用氧氣AconfinedspaceSupervisororassessorshouldgascheckforflammableortoxicgases,oxygenleveltoensuretheconfinedspaceissafeforentrypriortowork. 監(jiān)護(hù)人要先進(jìn)行氣體檢測來確保可以在內(nèi)動火Allweldingandcuttingoperationscarriedoutinconfinedspacesmustbeadequatelyventilatedtopreventtheaccumulationoftoxicmaterialsorpossibleoxygendeficiency.Thisappliesnotonlytothewelderbutalsotoco-workersandotherpersonnelintheimmediatevicinity.Freshairintakeforventilationmustbecleanandrespirable. 有限空間內(nèi)切割、焊接必須通風(fēng),防止有害物質(zhì)聚集或氧氣耗盡。這個要求對于作業(yè)人員和周圍的員工都是適用的,通入的新鮮空氣必須是潔凈的
Inareasimmediatelyhazardoustolife,hosemaskswithblowersorself-containedbreathingequipmentmustbeusedforentry. 如果該區(qū)域發(fā)生危險(xiǎn),進(jìn)入者必須使用蛇管式面罩或供氧裝置HotWorkinConfinedSpaces有限空間內(nèi)的動火作業(yè)2/1/202329Foranyotherhotwork,grindingandcutting對于任何動火作業(yè)、打磨、切割Ensurethepersonnelworkingisequippedwithpersonalprotectiveequipments.Onlyauthorizedoperatorsarepermittedtouseweldingequipment.確保作業(yè)人員使用PPE,有資質(zhì)的操作員才可以焊接2)Checktoensurenoothernon-compatiblejobisaroundthehotwork.確保周圍沒有與之沖突的作業(yè)3)Clearawayallpossiblecombustiblematerialaroundthehotwork.把周圍所有易燃的材料清空4)Haveadequatemeans/measurestopreventpossibleignitionbydustparticlesandsparksproduced.(FireBlanket)采用應(yīng)當(dāng)?shù)姆椒ǚ乐够鹦钱a(chǎn)生5)Donotusethetoolswhentheircablesarecracked,damagedorbare.電動工具的電線破損時不要使用HotWorkPermits
動火作業(yè)許可制度2/1/202330Useappropriateprotectiveclothingsuchasfaceshields,leathergloves,andleatherapronswhicharedesignedtopreventburnsbyprotectingskinandclothingfromweldingslag,sparks,andradiativeheat. 使用合適的防護(hù)用具可以防止皮膚和衣物被火星、輻射熱損傷Faceshieldsmusthavetheappropriateopacityforthetypeofweldbeingperformed. 焊接時使用的面罩必須有一定的不透明度
Avoidpolyesterornylonclothing;cottonorcottonblendfabricispreferred. 不要穿尼龍和化纖的衣物,棉質(zhì)的會更合適Forappropriatepersonalprotection,wear:適合的PPE有Faceshield,goggles,orspecialglasses面罩,護(hù)目鏡、專用的眼鏡Andwearprotectiveclothingsuchas:正確的防護(hù)服有Leathergloves皮革手套Long-sleevedshirtsandpants長袖的上衣和褲子PersonalProtectiveEquipment
個人防護(hù)用具2/1/202331Damagebyexplosionduetoflashback
因?yàn)榛鼗鹨l(fā)的爆炸2/1/202332WorkingAtHeight高處作業(yè)GoalsandObjectives:目的和目標(biāo)Attheendofthissessionyouwill:本次培訓(xùn)結(jié)束后你將會:BefamiliarwiththeWorkingAtHeightPermitSystem. 熟悉高處作業(yè)的許可制度RecognizethetypeofworkrequiringHeightWorkPermits. 了解高處作業(yè)許可的種類HazardsandsafetyrequirementsforeachtypeHeightWork. 每種作業(yè)的風(fēng)險(xiǎn)和安全要求WorkingAtHeightPermit高處作業(yè)許可制度2/1/202334WHEN時間Permitrequiredforworkabove2metreswithoutpermanentAccess. 高于2m作業(yè)的臨時許可WHO作業(yè)人員Anindividualwho,byvirtueofexperience,training,andqualification,isdeemedcompetenttoauthorizePermitsforWorkatheights. 作業(yè)人員需要具有相關(guān)經(jīng)驗(yàn),經(jīng)過培訓(xùn),具有高處作業(yè)許可。WHY目的Toidentifyandcontrolhazardofworkingatheight. 識別和控制高處作業(yè)的風(fēng)險(xiǎn)Toestablishaproceduretopreventinjuryduetoworkingatheight. 建立程序來防止因高處作業(yè)導(dǎo)致的傷害C:/Koh/Training/Working-at-Height.pptWorkingAtHeightPermit高處作業(yè)許可制度2/1/202335Whatarethe2mainhazardsrelatingtoworkingatheight?高處作業(yè)的2個主要風(fēng)險(xiǎn)是什么?Personfallingfromheight.人員墜落Objectsfallingfromheight.物體墜落C:/Koh/Training/Working-at-Height.ppt
OtherSafetyConsideration其他安全考慮LiftingSafety起重作業(yè)WorkinConfinedArea
有限空間作業(yè)ElectricalSafety
電氣作業(yè)AccessandEgress出入通道Work作業(yè)Workingindeeptrenchandexcavationactivities
深坑中的作業(yè)和挖掘作業(yè)WorkingAtHeightPermit高處作業(yè)許可制度2/1/202336C:/Koh/T
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