FactoryTalk軟件架構(gòu)課件

ExploringFactoryTalk

ChenHuaming(陳華明)軟件區(qū)域經(jīng)理/北京地區(qū)hchen@65182535-3405,139101553371ASIAPACIFICREGIONSOUTHKOREAMONGOLIACHINAPAKISTANINDIABeijingShenyangSeoulOsakaNagoyaJAPANTokyoXiamenShanghaiTaipeiTaichungTAIWANHONGKONGVIETNAMLAOSTHAILANDKAMPUCHEABangkokLahoreNewDelhiNEPALBangaloreCalcuttaBHUTANBANGLADESHMYANMARSRILANKASINGAPOREMALAYSIATHEPHILIPPINESBRUNEIINDONESIAManilaJakartaKualaLumpurPAPUANEWGUINEAAUSTRALIAPerthAdelaideSydneyBrisbaneMelbourneNEWZEALANDNewPlymouthChristchurchMumbaiPuneKaohsiungKarachiKwangjuYokohamaQuezzonCityAhmadabadSelangorHoChiMinhCityWuhanAsiaPacificHeadquartersRegionalHeadquartersOfficesAUSTRALIA/NEWZEALANDMichaelCahill-MelbourneCHINA

ActingBySoftwareSpecialistsINDIA

Kultaj

KhannaCSTResourceSupportCoimbatoreChennaiHyderabadSahibabadGuangZhouPusanChongqingAucklandIn2years,grownfrom38employeesto86!!DalianCampusAUSTRALIA

RobertReytomasNEWZEALAND

TBH-1CHINA EmmaLiu-ChinaSM RyanZhang-East

HuaMingChen-Beijing

Wei

Wei–South

YukaiWang–North

GuoyuWang–Beijing

Bangrong

Xie–South

YanfengWu-East KevinLiu–TaiwanJAPAN

HideoNishimura

TBH-1KOREA

NHKimSEASIA

Kirakit

Hothong

TBH-1INDIA

Mukund

TBH-1SoftwareManagerTeam231.FactoryTalk?概述2.FactoryTalk?優(yōu)勢3.RSSql簡介4.應(yīng)用說明41.FactoryTalk?概述5Source:AMRManufacturingOperationsChallenge6TheCIO’sRealityThousandsofPointSolutions”fromhundredsofvendorsInterfaceseverywherewith

noupgradepathNo“SingleVersion

oftheTruth”Source:IBM&IndustryStudies;CustomerInterviews2004Source:IBM&IndustryStudies;CustomerInterviews2004ConsolidateStandardizeIntegrate7廠級信息系統(tǒng)的現(xiàn)狀費用高昂，難于運行和維護：CustomintegrationDuplicateddataNosingleInterfaceNore-useofobjectsPoor3rdPartyconnectivityDifficulttoupgradeLackof

standards集成費用工程時間維護成本松散耦合的應(yīng)用MESSCADA/HMILaborQualityPlant-wideInformationSystems8DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityVisualization目標:將多個應(yīng)用變?yōu)榧傻?、模塊化的、可伸縮的套件。羅克韋爾自動化的實踐分立應(yīng)用一次創(chuàng)建，提供給所有應(yīng)用；信息透明共享，應(yīng)用無縫集成。SecurityDataModelConfigurationAlarms&EventsLicenseServerReal-TimeDataHistoricalDataDiagnosticsFactoryTalkServicesOrientedArchitectureApp#1App#2App#5App#4App#3DiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurityMESDiagnosticsHistoricalDataReal-TimeDataLicenseServerAlarms&EventsConfigurationDataModelSecurity3rdParty9FactoryTalkArchitectureOverviewFactoryTalkApplicationsFactoryTalkServicesDirectorySecurityLiveDataDiagnosticsAuditActivationAlarmsandEventsHistoricalDataCommonZeroAdminClientControlVisualizationMES3rdPartyBatchWorkFlowEngineFactoryTalk

IntegratorApplicationConnectivityFocusedApplicationsFoodAutomotiveLifeSciencesBeverageInformation

EnabledLogix3rdParty&

LegacySystems

Profibus,FF,HART,DH+,…

Modicon

PlantNetwork

Siemens

DeltaV

RALegacyERPSCMPLMUnifiedPlantModel10IntegratedProductionManagement&PerformanceSoftwareDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesIntegratedArchitectureLogixControlPlatformFactoryTalkInformationPlatformSense&RespondSense&Respond-內(nèi)嵌在各產(chǎn)品內(nèi)；-信息共享；-重復(fù)信息最小化。11TheFactoryTalkProductionDisciplinesDesignandConfigurationIntegratedenvironmentsforcreating,modeling

&programmingyourproductionprocessesAutomationcontrolprogrammingSetup&propagatereusableequipmentOrderandproductdefinitionsRapidprocessdevelopment,simulation&deploymentRSLinxEnterpriseRSLogixArchitectPhaseManagerRSLogixArenaSimulationDesign&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitecture12Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesProductionManagementReal-timecoordinationacrossyour

plant-wideproductionprocessesOrderscheduling&executionTracking&genealogyResourcemanagementMulti-siteproductionsynchronizationFactoryTalkBatchFactoryTalkSchedulerFactoryTalkProductionCentre(RSAdvantage)FactoryTalkeProcedureFactoryTalkMaterialTrack13Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesDataManagementToolsandmethodstouseforcollecting,

transformingandintegratingproductioninformationEvent,process,ormasterdatacollection&storageIntegrationandworkflowacrossdisparatesystemsOrganize,synchronize,archive&aggregatedataAutomatedandmanualdatacollectionHistorianRSSqlIntegratorPMXRecipeMESPMXSkillTrackMESOPCGateway14Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesQuality&ComplianceEnsureoperationalprocessesand

proceduresmeetstandardsorspecificationsSimplifyregulatorycomplianceandreportingAutomated,proactivequalityenvironmentImprovefirst-passqualityEnhanceproductandprocessconsistencyPMSEBRMESRSMACCChangeManagementShopOperationsQualityMgmt*SPC/SQC

15Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesAssetManagementOptimizesmaintenanceandplantoperations

toimproveyourresourceavailabilityRiskmitigationandchangemanagementproceduresComprehensivediagnosticsanddeviceconfigurationCalibration&real-timemonitoringAuditoperatoractions&devicehealthRSMACCChangeManagementRSMACCNetworkHealthRSMACCDefenderRSMACCAAMRSMACCEOLEntekEmonitor16Design&ConfigurationProductionManagementDataManagementQuality&ComplianceAssetManagementPerformance

&VisibilityProductionDisciplinesLogixPlantWideInformationSystemsPlantWideAutomationSystemsProcess

ControlBatch

ControlDrives

SystemsMotion

ControlDiscrete

ControlSafetyControlDisciplinesFactoryTalkIntegratedArchitectureTheFactoryTalkProductionDisciplinesPerformanceandVisibilityPresentsawindowintotheprocess

soyoucanmakebetterdecisionsReporting&analysistoolsRole-basedoperatorinterfaces&dashboardsKeyperformanceindicators(KPI)Situationaldisplayatmachine,line,

plant&enterpriselevelsRSBizWarePlantMetricsFactoryTalkPortalViewMachineEditionViewSiteEdition17PremierIntegrationIntegratedArchitecture=Automation&InformationBroadestScopeofSupplyScalable/ModularPlatformReal-TimeInformationAutomation=LogixMultipleControlDisciplinesScalable/ModularPlatformInformationEnabledPlantWideInformation=FactoryTalkMultipleProductionDisciplinesScalable/ModularPlatformAutomationEmpoweredFasterTimetoMarketLowerIntegrationCostsLowestTotalCostOfOwnershipPerformanceOptimizationRegulatoryCompliance18如何使用FactoryTalk?服務(wù)?軟件安裝光盤：RSViewSERSSqlPlantMetricsHistorian

……192.FactoryTalk?優(yōu)勢20RSViewSE相比傳統(tǒng)HMI軟件的五大優(yōu)勢基于FactoryTalkDirectory的RSViewSupervisoryEdition與傳統(tǒng)HMI軟件的主要區(qū)別:數(shù)據(jù)庫設(shè)計模式Tag點定義模式畫面保存方式控制系統(tǒng)的可重用性組態(tài)方式21RSViewSE相比傳統(tǒng)HMI軟件的五大優(yōu)勢基于FactoryTalkDirectory的RSViewSupervisoryEdition與傳統(tǒng)HMI軟件的主要區(qū)別:數(shù)據(jù)庫設(shè)計模式Tag點定義模式畫面保存方式控制系統(tǒng)的可重用性組態(tài)方式22HMIServer;DataServer2）RSViewSEClientRSViewSE典型結(jié)構(gòu)之一（獨立控制/監(jiān)控網(wǎng)絡(luò)）RSViewSEClientRSViewSEClient3）RSViewStudio……….CLXsFactoryTalk

DirectoryServerHMIServer;DataServerEthernetControlNet主服務(wù)器備服務(wù)器1）RSViewSEServer231.數(shù)據(jù)庫設(shè)計模式(傳統(tǒng)HMI軟件)傳統(tǒng)系統(tǒng)通常意味著數(shù)據(jù)拷貝大量各種不同種類的數(shù)據(jù)庫TagDatabaseTagDatabaseTagDatabaseDataClientDataClientDataClient集中式數(shù)據(jù)庫集中式數(shù)據(jù)庫是一個解決辦法,但是…單點故障仍需多次定義Tag名TagDatabaseDataClientDataClientDataClient數(shù)據(jù)庫復(fù)制TagDatabaseTagDatabase241.數(shù)據(jù)庫設(shè)計模式(RSViewSE

設(shè)計模式-數(shù)據(jù)聯(lián)合)數(shù)據(jù)庫依然分布在它的原始位置

(如:controller)客戶通過使用FactoryTalkDirectory(FTD)去獲取數(shù)據(jù)定義,FTD相當于一個查找表與InternetDNS原理類似數(shù)據(jù)定義既是分布式又是集中式在每個客戶端均保留一份FactoryTalkDirectoryTag

DatabaseDataClientDataClientDataClientTag

DatabaseTag

Database25FactoryTalk

Diretory的優(yōu)勢--1平衡負載分布式：數(shù)據(jù)庫及數(shù)據(jù)分布在各個控制器上，分別由各個控制器獨自處理對數(shù)據(jù)更快更直接的訪問數(shù)據(jù)不需要先由一個數(shù)據(jù)庫傳遞到另一個數(shù)據(jù)庫，再傳遞到客戶端。而是直接有控制器到需要數(shù)據(jù)的客戶端避免了單點故障數(shù)據(jù)庫及數(shù)據(jù)分布在各個控制器上，在每個客戶端均保留一份FactoryTalkDirectory數(shù)據(jù)庫設(shè)計模式26FactoryTalkTAGBrowser從同一個TAGBrowser中流覽

RSLinx,OPC,andRSViewHMI的TAG在所有FactoryTalk

產(chǎn)品中

(如.RSSql)均使用同一個BrowserFactoryTalkBrowser27PLCHMI(手工導(dǎo)入/導(dǎo)出)HMI/PLC程序兩個數(shù)據(jù)庫：程序中的任何變更都會導(dǎo)致兩個數(shù)據(jù)庫的變動2.Tag點定義模式

(傳統(tǒng)HMI軟件–多次定義)282.Tag點定義模式

(RSViewSE–一次定義)2.在HMI中直接使用在PLC中創(chuàng)建好的Tag點，不需要再創(chuàng)建一個新的HMItagatabase.1.使用RSLogix來定義PLC點，接著保存這個項目文件。Tag點保存在控制器中新添加的Tag點立刻生效29FactoryTalk

Diretory的優(yōu)勢--2減少項目開發(fā)時間和維護成本不用輸入、輸出和復(fù)制標簽數(shù)據(jù)庫避免了多數(shù)數(shù)據(jù)庫可能出現(xiàn)的單點故障支持將標簽數(shù)據(jù)庫分布在網(wǎng)上的多個控制器上Tag點“一次定義”：303.

畫面保存方式(傳統(tǒng)HMI軟件–畫面多次拷貝)將圖形文件保存成一個文件。在多個站上的一個或多個HMI項目中輸入這個圖形文件。在一個站上修改這個圖形文件，在線或者下線將畫面拷至各個站。多次修改，多次拷貝；站越多，拷貝的工作越多。313.

畫面保存方式(RSViewSE–一次性畫面)畫面保存在HMIServer，客戶端沒有畫面。只需簡單的修改圖形顯示，改變即在整個系統(tǒng)范圍內(nèi)有效。既可在線修改又可離線修改。32FactoryTalk

Diretory的優(yōu)勢--3傳統(tǒng)方案所沒有的優(yōu)點顯著減少項目開發(fā)時間和維護成本避免輸入和復(fù)制圖形顯示支持將項目分布在網(wǎng)絡(luò)中多臺計算機上的HMIserver中在自動化系統(tǒng)中方便、簡單的更新畫面“一次性畫面”解決方案：334.控制系統(tǒng)的可重用性

(傳統(tǒng)HMI軟件-較差)需求：用戶需要增加一條生產(chǎn)線，并想從一條同樣的生產(chǎn)線拷貝控制系統(tǒng)供新的系統(tǒng)使用。有沖突!

在同一個應(yīng)用程序內(nèi)數(shù)據(jù)庫地址不能重名，畫面不能重名。必須做大量修改工作，一點也不省事。理想做法：在一個應(yīng)用程序內(nèi)，復(fù)制#1生產(chǎn)線的控制系統(tǒng)以供#2生產(chǎn)線使用。Area1（#1生產(chǎn)線）ClientHMIserverDataServerDisplay:OverviewArea2（#2生產(chǎn)線）

HMIServerDataServerDisplay:OverviewClient34Area2HMIServerDataServerDisplay:OverviewClientArea1ClientHMIserverDataServerDisplay:Overview1.Fatorytalk的層次化目錄使得組件名稱(標簽，報警，畫面)在系統(tǒng)范圍內(nèi)是唯一的。(區(qū)域名決定了TAG名的唯一性,即在不同的區(qū)域可以用相同的TAG名)2.用戶只需簡單地將Area1中的內(nèi)容復(fù)制到Area2中生成新的控制。新信息立即可用。3.

復(fù)制的新項目與原項目從內(nèi)容到功能上完全一樣。只是所在的域不同。4.控制系統(tǒng)的可重用性

(RSViewSE-較好)35HMIRuntimesorServersHMI“Clients”orRuntimesEng.Station5.組態(tài)方式(傳統(tǒng)的HMI–每臺服務(wù)器單獨組態(tài))36HMIClientHMIClientHMIClientFactoryTalkDirectoryEng.Station5.組態(tài)方式（RSViewSE組態(tài)方式1-一臺機組態(tài)全部服務(wù)器）375.組態(tài)方式（RSViewSE組態(tài)方式2-一對多拷貝）定義信息源和信息源組一次,即可重復(fù)使用。在筆記本電腦上離線開發(fā)整個系統(tǒng),只需在現(xiàn)場將應(yīng)用程序分別拷貝到需要的計算機上,再將系統(tǒng)中的計算機名改為運行軟件的計算機名即可。此過程也可反過來!即:可以在現(xiàn)場將應(yīng)用程序全部拷貝到筆記本電腦里,即可對其進行修改和重新開發(fā)。38WeAreFocusedOnAutomation!

……..andWePartnerWithITSafety-Critical ProtectiveSystems SafetyInstrumentedSystemsLevel0-FieldInstrumentationLevel1-BasicProcessControlLevel2-AreaSupervisoryControlLevel3-SiteManufacturingOperationsLevel4-SiteBusinessPlanningSiteBusinessNetworkProcessProtectiveSystemProductionControlProcessHistoryBatchControlDiscreteControlSupervisoryControlOperator

InterfaceProcessControlNetworkWANRouterLevel5-EnterpriseContinuousControlProcessMonitoringSupervisoryControlOperator

InterfaceEnterpriseNetworkOptimizingControlOurFocusProcessSafety(ISA84,IEC61508,IEC61511)Source:ISASP-99.00.01(Draft)Manufacturing

andControlsSecurity(ISASP-99,NISTPCSRF)ITSecurity

ISO17799,BS7799ITFocus39RSAssetSecurity?為系統(tǒng)中的所有組件提供一個集中式的安全管理。在所有Rockwell軟件安裝過程中一同安裝。40RSAssetSecurity結(jié)構(gòu)RSAssetSecurity提供兩種安全管理模式：FactoryTalkNetworkDirectoryFactoryTalkLocal

DirectoryALocalDirectory針對單機應(yīng)用：所有軟件安裝在一臺機上或工作組方式ANetworkDirectory針對分布式系統(tǒng)，集中管理模式（domaincontroller）41RSAssetSecurity?Overview

通過FactoryTalkAdministrationConsole來配置系統(tǒng)安全四個組成部分∶Policies–定義系統(tǒng)級的安全策略SecuritypoliciesAuditpoliciesUserRightsAssignmentpoliciesProductPoliciesComputeraccounts–定義那個計算機可以訪問控制系統(tǒng)Useraccounts–定義那個用戶可以訪問控制系統(tǒng)NetworksandDevices–為控制系統(tǒng)中的硬件設(shè)置安全策略42RSAssetSecurity優(yōu)點針對所有Rockwell產(chǎn)品設(shè)置安全管理在應(yīng)用程序的開發(fā)階段就提供安全管理可以和HMI產(chǎn)品的安全代碼一起使用支持使用Windows用戶，也可在系統(tǒng)中創(chuàng)建自己的用戶對密碼進行有效管理

(密碼時效，賬戶鎖定，密碼設(shè)定規(guī)則等)43FactoryTalkAlarmandEventsFeatureLogix5000controllerswillserveupalarminformationtoFactoryTalkAlarmsandEventsNewinstructionsaddedtoLogix5000controllersDigitalAlarm-singlestate/bitdetectionAnalogAlarm–LL,L,H,HH,RateofChange

detectionConfigurableOptionsDelayTimeAutomaticacknowledge(events)DigitalcanbenormalorLatchedNewalarmdatatypescontainstateinformation

andtimestampsforalarm(~1KMemory/Alarm)FormoreinformationonFactoryTalkA&EattendsessionCA05!44FactoryTalkAlarm&EventComponentsforRSViewSESummaryshowsallalarmsinsystemOperatorscanacknowledge,filter,sortalarmsMinimalefforttosetup,configureandlearn!AlarmLogcapturesandstoresallalarmandeventactivityin:MachineLogNetwork-WideDatabaseFactoryTalkAlarmandEventLogViewertoolprovidesviewingandreportingofalarmandeventactivity45AlarmsandEvents’sCustomerValueHowwillAlarmsandEventsbenefitmycustomers?EliminatesduplicationofalarmtagsintheHMIBettertimestampingbecauseitoccursinthecontrolleratinstructionexecutionReducessystemoverheadandnetworkburdenbecausealarmnotificationisbyexception,ratherthentheHMIclientpollingthecontrollerfordatachangeAcknowledge,suppress,andothercomplexalarmhandlingismanagedatthecontroller–allowingprogrammaticalarmhandlingReduceHMIdevelopmenteffort–controldevelopercaneasilybuildalarmsystemwithlittleknowledgeorimpacttotheHMIsystem

Whatapplicationsarewetargetingwiththisfeature?Mainlyprocessindustries,butcanbealsousedinotherapplications/industries

HowdoesFactoryTalkAlarmsandEventsdifferentiateusfromourcompetitors’offering?IntegrationwithRSViewSupervisoryEditionSingletagdatabase463.RSSql介紹（FactoryTalkTransactionManager）

47RSBizWare:模塊化的MES解決方案

套裝解決方案允許模塊化實施,同時又提供了集成的MES平臺–兩全其美的方案!ImproveUptimePredicttheImpactofChangeIntegrateInformationAnalyzeOperationalDataManageOrderFlowStatisticalProcessControlRSBizWareSPCTrackResourcesManageBatchOperationsRSAdvantage48RSSqlWeb-BasedReportActiveXControlse.g.,RSView,VBRSBizWareProduction

ServerRSBizWareProductionClientPLCRSBizWareArchite