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ServicePanelBoard
StartupRoutine
OTIS
Central&EastEuropeArea
FODBerlin
Fieldcomponentmanual
Part: 4–D1
No.: GBA26800BBII
Vintage: 01/1
Page:
SEITE
2
/
ANZSEITEN
14
,Date: June,162000
ServicePanelBoard
AuthorizationDateD1:
RunningonPCB: GBA26800BB
SoftwareVersion: GAA30338AAC
DocumentRevision:
Date
Author
Page
Comment
25.02.2000
W.Schoppa
1-13
Originalversion
16.06.2000
W.Schoppa
1-14
newSW...AAC
StartupRoutine
Copyright
SPEICHERDAT\@"jjjj"
2000
,OTISGmbH&Co.OHGBerlin.
NopartofthisdocumentmaybecopiedorreproducedinanyformorbyanymeanswithoutthepriorwrittenconsentofOTISGmbH&Co.OHG.
VERZEICHNIS\o"1-3"
1 Introduction
SEITENREF_Toc475866048\h
3
2 Pre-PowerChecks
SEITENREF_Toc475866049\h
3
3 Powerchecks
SEITENREF_Toc475866050\h
3
4 FirstStart-up
SEITENREF_Toc475866051\h
4
4.1 VerificationofRSLandSVTcommunication
SEITENREF_Toc475866052\h
4
4.2 ImportantParameterSetup
SEITENREF_Toc475866053\h
4
4.3 AdjustmentofSpeedEncoder
SEITENREF_Toc475866054\h
5
4.4 VerificationofEncodersignalsandSpeedDirectionIndicator
SEITENREF_Toc475866055\h
6
4.5 CalibrationoftheCarSpeedIndicator
SEITENREF_Toc475866056\h
7
4.6 AdjustmentoftheContractSpeedIndicator
SEITENREF_Toc475866057\h
7
4.7 TestingofRemoteTripping/ResetButton(RTB/RRB)
SEITENREF_Toc475866058\h
8
(SimulationofTrippingofOS)
SEITENREF_Toc475866059\h
8
AdjustmentofBrakeParameters
SEITENREF_Toc475866060\h
8
5 Start-upBehavior
SEITENREF_Toc475866061\h
8
5.1 StatusLED′sDisplay
SEITENREF_Toc475866062\h
10
5.2 AliveLED′s
SEITENREF_Toc475866063\h
11
5.3 BatteryChargeStatusDisplay
SEITENREF_Toc475866064\h
11
6 TroubleShooting
SEITENREF_Toc475866065\h
12
Introduction
?
ThismanualcoversinstructionsforcheckoutoftheServicePanelBoardandadjustmenthintsfortheSpeedDirectionIndicatorEncoder.
ThisdocumentisvalidforGIEN99andGN2.Thedifferencesaremarked.
Pre-PowerChecks
Inspectallequipmentforsignsofdamage,looseconnectionsorotherdefects.
Powerchecks
SwitchontheOCB
Usingadigitalmultimeter,checkthevoltagesupplyofthepluggedconnectorstotheSPBasfollows:
connector
measurementpoints
voltage-referencepoint
voltage(tolerance)
P2
P2:4–P2:3
30VDC(27-36VDC)
P11
P11:3–P3:2
P11:2–P3:2
P11:1–P3:2
10-14VDC
10-14VDC
10-14VDC
P12
P12:1–P12:2
Normalmode:14VDC(13,3-14,7VDC)
Batterymode:10-14VDC
P13
GIEN99:P13:1–P13:2
Gen2:P13:1/2notused
Normalmode:14VDC(13,3-14,7VDC)
Batterymode:10-14VDC
P14
P14:1–P14:7/8
P14:2–P14:7/8
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
P15
P15:1–P15:5/9
P15:2–P15:5/9
P15:6–P15:5/9
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
P16
P16:1–P16:5/9
P16:2–P16:5/9
P16:6–P16:5/9
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
P17
P17:1–P17:7/8
P17:2–P17:7/8
5VDC(4,75-5,25VDC)
5VDC(4,75-5,25VDC)
FirstStart-up
VerificationofRSLandSVTcommunication
ConnectP2andP14totheSPB
PressthebuttonREB&CCTLsimultaneous
ifthe7-segmentLED′sDIS1andDIS2shows’Sr’,thecommunicationof
RSLandSVTisverified
or
PressanyButton(durationapprox.2s)ofthebuttonfield
ifthestatusLEDlitson,thecommunicationofRSLandSVTisverified
ImportantParameterSetup
Allparametersarepreadjusted. *“0”provokesafailure
TCB:M-1-3-1-07(SERVICE)
Symbol
Default
RangeandPurpose
Encoder
XE"Encoder"
17
0(1)63mmPulseWidthofSpeedEncoderforSPB
experience:17(GIEN99)/13(GeN2)
SDI-Dir
XE"SDI-Dir"
0
0,1DirectionofSpeedandDirectionIndicator
SDI-Max
XE"SPB-Con"
30
0(0.01)0.63m/sMaximumspeedvalueofSDI
SPE-Rng
20
0(0.01)0.5m/sSPBContractSpeedToleranceRange
BRE-Max
XE"SPB-Buz"
10
0*(0.01)0.30m/sMaximumspeedforBrakeReleaseElectrical(onlyforGeN2)
BRE-Min
XE"SPB-Brk"
7
0*(0.01)0.29m/sMinimumspeedforBrakeReleaseElectrical(onlyforGeN2)
onlySW...AAA/...AAB
BRE-Hold
10
0*(0.01)0.63m/sReducePowerforBrakeReleaseElectrical(onlyforGeN2)
onlySW...AAA/...AAB
BRE-Tout
5
1(0.1)0.5secTimeoutforBrakeReleaseElectrical(onlyforGeN2)
(shouldbeinrangeforGIEN99,too)
SPB-Temp
60
0(1)63degreesTemperatureLimitforServicePanelBoard(HTS-Alarm)
TCB:M-1-3-1-01(SYSTEM)
Symbol
Default
RangeandPurpose
TOP
XE"TOP"
2
1(1)31Topposition
BOTTOM
XE"BOTTOM"
0
0(1)30Bottomposition
TCB:M-1-3-1-04(DRIVE)
Symbol
Default
RangeandPurpose
SPEED
XE"SPEED"
100
0.2(0.01)2.5m/sSpeed(fastrunmode)
typicalsteps:25/40/63/100/160/175/250cm/s
AdjustmentofSpeedEncoder
?
ThedescriptionisonlyforGIEN99.
AnadjustmentofencodersforGN2isnotnecessary.
MARK“Z”
NUTM14x1
SEEDETAILA
DETAILA
TOOTHEDELEMENT
ParameterEncoder(mm)
ThreadtheSpeedEncoderintheframeuntilitsendtouchesthetoothedelement
RotatetheSpeedEncodercounter-clockwiseoneturn,keeprotatingtheEncoderinthesamedirectionuntilorientingthemark“Z”perpendiculartotheplaneoftoothedelement(GapbetweenEncoderandsheavewillbe1–2mm).
FixtheSpeedEncoderinthispositionwithnutM14x1.
MakethetoothedelementturnslowlybyhandtoverifythattheEncoderisnotincontactwiththesheave.
VerificationofEncodersignalsandSpeedDirectionIndicator
EncoderAandBareresponsibleforthespeeddirectionindicatordisplay.
ConnectP2(RSL),
P12(ENC.A),P13(ENC.B),
P14(Comm.toTCB),P15(SVT)
TCBM-1-3-1-7(service)
setParameterEncoder=
17(GIEN99,default)/13(GeN2)
setParameterSDI-Dir=1
setParameterSDI-Max=30
LEDDZ:on
Determinefloorposition
(e.g.DIS1/DIS2shows)
SwitchtoInspectionMode
Movealittlebitupwards
outsidethedoorzoneandpresssimultaneousthebuttons
REB&NURF
(LEDDZ:off)
ChecktherightdirectionofSDIo.k.?
Movedownwardstothe
doorzoneagain(LEDDZ:on)
ChecktherightdirectionofSDIo.k.?
Checktherightfloorposition
o.k.?
Test=o.k.?
ChangeconnectorsP12P13
step1
step2
step3
step4
EncodersignalsandtheSpeeddirectionIndicatorareverified
yes
no
SetParameter
SDI=0
ChangeconnectorsP12P13
CalibrationoftheCarSpeedIndicator
Attention!
Thedescriptionofthiscalibrationisonlyfeasibleoutsidetheareaof1LS/2LS,becausein1LS/2LSthedecelerationofthedriveiseffective.
Movethecartothemiddlefloor
AdjusttheInspectionSpeedto0,3m/s
MCB_IIM-3-2INSSPE:30 (cm/s)
SwitchtoInspectionMode
ParameterENCODERisadjustedto
TCBM-1-3-1-7ENCODER:17(defaultvalue)
Moveup-ordownwards
IfallLED′s(8LED′sinup-ordownwardsdirection)areblinking,adjustthe
parameterENCODERwithalowervalueuntiltheLED′sarenotblinking
IfallLED′s(8LED′sinup-ordownwardsdirection)arenotalllighting,adjustthe
parameterENCODERwithahighervalueuntilallLED′sareonandnotblinking.
AdjustmentoftheContractSpeedIndicator
LED
description
CONSPEED
ContractSpeedIndicator
TheCONSPEEDLEDisactivatedwhentheContractSpeed(+/-theSpeedRange)isreached.
TheactivationoftheLEDisdependentonthe2Parameter(TCB):
adjustmentexample
LEDisactivated
at0,8–1,2m/s
M-1-3-1-4 CONSPE 100(1m/s)
M-1-3-1-7 SPERNG 20(+/-20cm/s)defaultvalue
TestingofRemoteTripping/ResetButton(RTB/RRB)
(SimulationofTrippingofOS)
Switchinnormaloperationmode(noTCI/EROoperation)
MovecarinupdirectionperCCTLbutton
Attopfloor,moveCarindowndirectionperCCBLbutton
Ifthecarreachesthecontractspeed(LEDCONSPEEDison)pressREB&RTB
simultaneous(simulationofoverspeed,contactofOSisopen)
Thesafetygearhastobereleased,thecontactSOSinthesafetychainisopen,nomovementinnormaloperationperCCTLorCCBLispossible
PressREB&RRB(GIEN99)orpulltheBowdencableattheE&Ipanel(GeN2)toresetthereleaseofthesafetygear(contactOSisclosed)
SwitchtoEROmode
Checkingofthereleaseofthesafetygear:
MovecarinupdirectionuntiltheSpeedDirectionIndicatordisplaysthemovementofthecarwithINSPECTIONSPEED(allgreenLED′sareon)thesafetygearisreleased
EnterthecaraccordingtoWWJSSS
ResettheSOSswitchatthetopofcar
LeavethecaraccordingtoWWJSSS
CheckanormalrunwithCCTLorCCBL
?
AdjustmentofBrakeParameters
OnlyforGN2.
SinceAACBre-MinandBre-HoldareignoredbytheSPB!Thebrakevoltagewillbe
reduced(70Vinsteadof110V)intwocasesafterliftingthebrake:
a)thecarspeedishigherthan2cm/sor
b)thebrakeisopenformorethan1second.
OnlyforAAAandAAB:
0cm/s<Bre-Min<Bre-Hold<=Bre-Max<31cm/s
AfterbrakeopeningandreachingoftheBre-Holdspeed,thebrakevoltagewillbereduced.Afterthebrakewasopenedthebrakewillclose,ifthecarspeedreachesBre-Maxduringacceleration.Thebrakewillopenagain,ifthecarspeedreachesBre-Minduringdeceleration.SothecarspeedwillswingbetweenBre-MinandBre-Max.
Start-upBehavior
Thecorrectworkingofallvisibledevices(LED′s)andtheaudibledevice(buzzer)willbe
checkedbythefollowingmeasures:
Plugallconnectors
SwitchofftheOCB
TheLEDBat_Modeisactive
UnplugP3(Battery)
SwitchontheOCB
TheSPBstartupisasfollows:
VisibleBehaviour
InternalBehaviour
TurnonallLED′s(includingPIandSDI,withoutLEDBat_Mode)for1second(selftest).
ActivateSDIandPI
SwitchstatusLED′stoblinking.
ReadconfigurationparametersfromE2Prom.Usedefaultvaluesiftheparametersareinvalid.
SendStatusRequestmessagetoTCBuntilallstatusmessageshavebeenreceived.
SwitchstatusLED′stothestateasreceivedfromTCB
AudibleBehaviour
Thebuzzerisactivefor1second
ThePIwilldisplay‘--‘untilavalidpositionhasbeenreceivedfromTCB.
StatusLED′sDisplay
StatedefinitionofLEDs:
LEDoff
LEDon
LEDisblinking
ThestateofthefollowingLED′saredefinedasfollows:
Thecarisinidlemode
Thecarhasstoppedatfloorlevel
Thecardoorsareclosed
NoERO/TCIoperation
LED′s
Status
SignalsDescription
BC
Notused(BrakeCurrentDetection)
StatusLED′s
MP
Notused(MotorProtection)
GRP
/
NoGroupfunction/Groupfunctionokay
NOR
NormalMode
INS
InspectionMode(TCIorEROnotoperated)
ES
NoEmergencyStop
DW
DoorWing(Hoistwaydoorcontactsclosed)
DFC
DoorFullyClosed(Safetychainclosed)
DOL
DoorOpenLimit(Doornotfullyopened)
DOB
Doorreversaldevicesnotactive
DZ
DoorZoneactive
NURF
Notoperated
StatusLED′sofbuttons
CHCS
Notoperated
DDO
Notoperated
CCTL
Notoperated
CCBL
Notoperated
RTB
Notoperated
RRB
Notoperated
REM
Notoperated
AliveLED′s
ThestateofLED′sinnormaloperation(nofault):
LED′s
Status
SignalsDescription
COM_OK
TCBissendingmessagestoSPB,SVTcommunicationisestablished
SPB_OK
SPBlocalsoftwareisproperlyrunning,selftestpassed
BAT_MODE
SPBsuppliedfromline
BatteryChargeStatusDisplay
ThestateofthebatterychargeLED′scanbedisplayedasfollows:
Charge
ActionStates
Pre-chargequalification
Fastcharging
Maintenancecharging
LED1
LED2
LED3
TroubleShooting
1)Atjobsite:Havealookatfirstatthisdisplay.
Symptom
possiblereason
action
CarPositionisblinking1)
AnerrorhasoccurredattheSPB.
PressREB&DDOtoshowtheerrorcode.
CON_SPEEDisblinking1)
see“REB+DDOshows‘08’”
see“REB+DDOshows‘08’”
SPB_OKisnotblinking
nopower.
selftestfailed.
CheckbatteryandRSLpowersupply.
ReplaceSPB.
COM_OKnotblinking
StatusLED′soff
ButtonLED′soff
REB+CCTLshows‘--‘
REB+DDOshows‘07’
noseriallinkbetweenTCBandSPB
(noServiceToolconnection)
checkconnectionofRSLormakeTestatTCB
M-1-2-5(selftest)RSL+?
Addr.62withoutresponse?
checkcorrectconnection
TCBtoP14;MCBtoP17
checkwiring
TCBtoP14;MCBtoP17
StatusLED′sblinking
ButtonLED′sblinking
REB+CCTLshows‘S-‘
REB+DDOshows‘06’
TCBdoesn’tsendstatusinformation
RSaddressonSPBdoesnotmatchI/OprogrammingatTCB
checkconnectionofRSLormakeTestatTCB
M-1-2-5(selftest)RSL+?
Addr.62withoutresponse?
switchtoEROmode(movethecar)andswitchbacktoNORmode(operatesaCOR),operateadooropencommand,thenstatusLED′shastostopblinking(thenseenext2symptoms),elseTCBSW/HWfail
(changeSWorchangeTCB)
checkRSaddressatSPBandcheckI/OprogrammingattheTCB
StatusLED′sblinking
ButtonLED′sblinking
REB+CCTLshows‘Sr‘
TCBdoesn’tsendstatusinformation
checkoperationofTCB
(SVThastoworkproperly)
StatusLED′snotblinking
ButtonLED′sblinking
REB+CCTLshows‘S-‘
REB+DDOshows‘06’
RSL-Checkfailed
RSaddressonSPBdoesnotmatchI/OprogrammingonTCB
SPBisinBatteryMode(i.e.RSLisnotworking)
checkRSLconnection
checkRSaddress(SPB)andcheckI/Oprogramming(TCB)
checkRSLpowersupply
SDIblinkinginboth
directionswhilestopping
REB+DDOshows‘01’
nosignalsfromencoderA
checkencoderwiring
checkmobilityoftoothedwheel
(onlyGIEN99)
changeencoder
SDIshowsspeedinbothdirections
REB+DDOshows‘02’
nosignalsfromencoderB
checkencoderwiring
checkmobilityoftoothedwheel(onlyGIEN99)
changeencoder
SDIshowsspeedinbothdirections
REB+DDOshows‘03’
invalidphaseshiftbetweenencoders.
Adjustthepositionofthespeedencodersatthetensiondevice
(onlyGIEN99)
ChangeencoderB
symptom
possiblereason
action
SDImostlyshowscorrectdirection.
REB+DDOshows‘03’
invalidphaseshiftbetweenencoders.
encodersareexchanged
Adjustthepositionofthespeedencodersatthetensiondevice
(onlyGIEN99)
exchangeencoderplugsorchangeSDI-Dir(onlyGIEN99)
SDIblinkinginbothdirectionswhilerunning
nosignalsfromencoderA
nosignalsfromencoderB
invalidphaseshiftbetweenencoders
checkencoderwiring
changebothencoder(oneafteranother)
REB+DDOshows‘04’
E2PromofSPBisdefect.AfterlossofpowerthedirectionandscaleofSDIisnotreliableanymore.
ReplaceSPB.
REB+DDOshows‘05’
andLED3:or
Batteryisnearlydischargedduringstart-up.TheSPBwillhavenopowersupplyifthecontrollerisswitchedoff.
Batteryisdefect.
Batteryabsentorover-voltagefault
Chargingfault
Chargepending(temperatureoutofrange)
Chargebattery/DisconnectP3forstart-up
Replacebattery
REB+DDO
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