robot encaser training機器人裝箱基礎培訓

培training 第一 簡Thefirst Thesecond Safetyprecautionsand第三 機器人裝箱機基Thethird Robotencasingmachinebasic第四 開機前準備工 Preparationsbeforethe第五 Thefifth Repairsand第六 Thesixth Commontrouble第七 Theseventh Theroleofeachphotoelectric ?2014Newamstar .All to第一章簡Thefirst BriefComparedwiththetraditionalmechanicaltypepackingmachine,therobothasasmallersize,simplestructureandmoreextensiveapplication.Thisequipmentiscomposedofarobot,abottle,abottle,abottle,abottle,abox,abox,abox,abox,abox,arobotbase,atransmissionbox,ashieldandarobot.Inthescopeofoutputdowntheconveyorbelt;workprocess:fromtheformerprocesssetsagoodstandardbottlethroughaconveyingchaintothebottledevicethroughabottlebodyandbottlecomponents,cylinderpressionmechanismofasolidcylinderistransportedtothespecifiedgrabwaitingposition,thenbyclamptocrawltotheboxabove;atthesametime,wehaveopenedtheemptyboxafterboxconveyingchainissenttothespecifiedlocation,inthepackingbottleguidedeviceaccordingtoacertaindistancetoemptyboxisfixed,therobotwillclampthebottleintothedesignatedcarton,packingbottleguidedeviceislifted,thegearboxdevice,installedbottlecartonpackingmachinetoaworkingcycle. ?2014Newamstar .All toThesecond Safetyprecautionsand安全注意事Safety修理以 RepairandmaintenanceworkonlywhenthemachineisinasafestateandthepowerisSafetymeasureswithoutTurnoffallthecorrespondingswitchestoensurethatthemachinewillnotaccidentallyLockmasterPayspecialattentiontolockthemainswitchcabinetwithlock.Whentwomaintenanceworkersinamachine,everyoneshouldlocktheelectricalcabinetofthemainswitchlock,ensurethemachinewon'tstartaccidentally.Onlywhenthetworepair nelwilltheylockisremoved,themachinecanstart. ?2014Newamstar .All toThesecond Safetyprecautionsand安全說SafetyThismachineisonlyallowedtobeoperatedbytrainedandqualified Inordertoensurethesafety,theoperatormustbelocatedwithintheoperatingrangeoftheoperatingMustbestrictlyobservedfordifferentoperatingmodesoftheoperationOperationmachine,mustmaintainahighdegreeofsafetyawarenessandcautiousShallnot tobypassthesafetydevice,orstoptheoperationofthesafetyMustrepairor cedamagedsafetydevice ?2014Newamstar .All toThesecond SafetyprecautionsandDamagedelectricalapparatusandconductorsmustberepairedintimebyspecial 沒有制造 同意，一律不得對機器/設備進行有可能影響生產安全的改動加裝和改裝，也不允許修改控制系統(tǒng)設（硬件和軟件）Withoutthewrittenconsentofthemanufacturer,itshallnotbeallowedtochangetheproductionsafetyofthemachine/equipmenttothemodificationandmodificationofproductionsafety,anditisnotallowedtomodifycontrolsystemdesign(hardwareandThisrulealsoappliestotheinstallationandadjustmentofthesafetydevice,aswellastheweldingofthesupportingTheuseofsparepartsmustcomplywiththerelevanttechnicalrequirementsofthemanufacturer.Therefore,itismendedtousetheoriginalsparepartsfromthemanufacturer. ?2014Newamstar .All toThesecond Safetyprecautionsand符號和標Symbolsand有電，BecarefulofBecarefulofhurtthehandNograbBecareful!Themachinestarts

人員的Riskof財產損失的Theriskofproperty alprotective使用保護裝置Usingofhearingprotection?2014NewamstarCo.,.All .toThesecond Safetyprecautionsand正確使用機TheproperuseoftheUsingqualifiedComplywithoperatingTocompletetheproceduresofNewamstar,andtocompletetheinspectionandmaintenanceOperationmachineistherighttoinstallandusesafety ?2014Newamstar .All toThesecond Safetyprecautionsand機器操只有經過專門培訓的人 Only neltooperateandadjustthe neltrainingshouldBasicsafetyTrainingonsafetyinoperationinstructionParticipateinmachine ?2014Newamstar .All toThesecond Safetyprecautionsand受過特殊培訓人的任Speciallytrainedhuman’sDesignandTheworkofelectrical ?2014Newamstar .All toThesecond Safetyprecautionsand用戶的職ThedutyofTheownerofthemachinemustensurethatthe canoperatethe shouldbefamiliarwiththesafetystandardsofthemachine,knowhowtoavoidaccidents,knowhowtooperatethemachine.Hasreadandunderstoodthesecuritysection,andsignedtoThemanhasreceivedthenecessarylaborprotectionPeoplewhohavebeenapprovedbysafety ?2014Newamstar .All toThesecond Safetyprecautionsand機器改Machine安全原因，對機器的非新美 Forsecurityreasons,themachinechangesthenonNewamstarlicenseisnot Won’tberesponsibleforchangesthatnonNewamstar ?2014Newamstar .All toThesecond Safetyprecautionsand急停按EmergencySomeemergencystopswitchesarearoundthemachine,familiarwithandkeepinmindtheseOncepresstheemergencystopbutton,themachinewillstop ?2014Newamstar .All toThesecond Safetyprecautionsand個人安全規(guī)alsafety所有的安全裝置正確并且無人 AllsafetydevicesarecorrectandnooneindangerareathatcanstarttheTheforemanmustensurethat whodoesnotmeetthequalificationsinthemachineTheoperatorhastheresponsibilitytokeeptheworkingenvironmentcleanandCheckthesafetydeviceofthemachinewhenitisAftertheelectricalinstallationandmaintenancework,mustcarryonProtection ?2014Newamstar .All toThesecond SafetyprecautionsandThemachineownermustprovidecorrectprotectiveequipmentfortheoperator,suchasprotectiveglovesandsafetyAccordingtotheworkcarriedoutbytheoperatormustwearappropriateprotectiveClimbingladderscanonlybeusedformaintenance Ifthemachinehastoopenaspecialprogram,youmustbeverycarefulofnooneindangerAtleastonceadaytochecktheintegrityofthesafety ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic機器人裝箱機的特RobotencasingmachineHighproductionefficiency:themachineisintheprocessofwork,startingandfinalstepsareslowandsteady,themiddleofthemovementfaster,shortenthetimeofnonworkinghours,improveproductionefficiency.Easytooperate:canautomaticallyadjusttheoperatingspeed,andtheentireproductionlinesynchronizationReasonablestructure:Thismachineismadeupofreasonablemechanicalstructure,reliable aticandadvancedelectroniccontrol Safeandreliable:themachineinadditionto,theprotectivecoverisarranged,networkandisalsoprovidedwithaphotoelectricsafetyprotectiondevice,operation nelstrayedintodanger,immedia ystop ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic配有多種保護功能，出現(xiàn)故障及時停機。1）進箱帶上不滿箱時（缺箱）；2）輸瓶臺上不滿瓶時（缺瓶）；3）抓頭抓瓶與箱不合位時（錯位）；4）操作人員進入安全 Equippedwithavarietyofprotectionfunctions,failuretostopthetime.1)intotheboxwithnotuneful(missingbox);2)bottleconveyingtabledissatisfactionbottle(lackofbottle);3)tocatchheadbottlegrabbingboxandappropriateposition(dislocation);4)operatorintosafetyisolatingline.Touchscreenoperation,man-machinedialogue,candis ytheproductionrate,thecauseoffailureandlocation.RobotthroughtheMoveTruetechnologytoachieveaccurateoperationofthemachinebyapredetermined ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic機器人裝箱機的特RobotencasingmachineThebestperformanceoftherobotisobtainedbyMoveQuickeeRobotthroughActiveSafetytechnologyensures nelandeeRobotdesignbreakthrough70,000hoursmeantimebetweenfailuresbystrictRobotthroughahighlevelofprotectiontoadapttoharshRobotthroughMultiaxismotiontorealizehighspeedautomation,energysavingandreducingconsumption.RobotthroughservosystemcontroltorealizetheperfecttransitionoftrajectorytoreducemovementRobotthroughservosystemcontroltorealizemultipointpositioning,alargenumbersavingstochangetheadjustment Therobotcanreducethemovementnoiseandprotectthebody'ssafetybythe pirr,Ldlli toThethirdchapterRobotencasingmachinebasic工作過WorkWorkprocess:asetofgoodstandardrealbottlethroughtheconveyorchaintothesubbottledevicethroughthesubbottlebody,thebottle,theorderlyarrangedinto18columns,aftertherealbottleistransportedtothespecifiedposition,andthenthroughthecylinderpressurereducingmechanismtoreleasetheextrusionpressureintheprocessofdelivery,reducethebottledeformation.Followedbyballoontypegrippersgrabtoboxtopoftheconveyorbelt;atthesametime,wehavetheemptycartonboxconveyorchainsenttothedesignatedlocation,inthepackingbottleguidedeviceundertheactionofaccordingtoacertaindistancetoemptycardboardboxesarefixed,therobotwillfixtureonthebottleputintothedesignatedbox,packingbottleguidedevicelift,gearboxdevicedown,loadedbottlecartonoutputpackingrange,themachinebegantoaworkcycle. ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic主要組成部ThemainTheroboticcasepackingmachinemainlyiscomposedofabottleseparateparts,bottlefinishingparts,bottleblockingparts,packingguidebottledevice,gearboxdevice,transmissionboxassembly,gripperunit,protectivenets,p systemandrobot,androbotbase.ThethirdchapterRobotencasingmachinebasic分瓶部BottleseparateTheeffectofbottleseparateparts:theorderedarrayoforderedrandomorderintothe18column,thustheboxtograbtheheadcan ygrasptheThedistancebetweenthebottleandthebottleisadjustedaccordingtothedifferentbottleAdjustaccordingtothesizeof ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic理瓶部BottlefinishingTheroleofabottleoftheroleofthebottle,thebottleisarrangedorderlydeliverytoapredeterminedposition,thethreepartofthesubbottlecangreatlyreducethepressureofthebottletopreventthebottlefromtheimpactofextrusionanddeformationofgrab. Inthetransmissionmode,themodularnetworkisadopted,andthemoduleisconvenienttomaintainandre ce,andhasgoodstability.理瓶部件bottlesorting ?ThethirdchapterRobotencasingmachinebasic抓箱進瓶BoxgraspandbottleenterTheroleofthebottle:duetotheaccumulationofmanybottlestotheconveyorbelt,thepressurebetweenthebottleistoolarge,toomuchpressurewillmakethebottledeformation.Whenthebottlereachesthepositionofthebottle,thecylindermoves,sothatthepressurebetweenthebottleandthebottlecanbereleasedfromeachother. ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic抓箱進瓶Boxgraspandbottleenter擋瓶部 HydraulicCylinderNote:Thelastbottlenotexceedingbottleroadboard,otherwisethecylinderactionwillsqueezeHydraulicCylinderCheckwhetherthesideofthebottleisparalleltothesideofthesteeringshaftandwhetheritissmoothor

Shallnotexceedthenumberrequiredbottlepackaging ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic裝箱導瓶裝BottlepackingguidePackingguidebottledevice:inthepackingprocessonbothsidesofthewhereaboutsofthecylindertoguideteintotheemptycontainerport,inthebottleintothe ystheroleofguiding,preventbottlecrushedemptycontainerhinge.Packingbottleguidedeviceisallcomponentsareinstalledonthebase,theframewithsteeltubeweldedtogether,withveryhighstrengthandrigidity.Betweentwopointscanbefinetunedtoadapttospecialsituationofthe

?2014Newamstar .All toThethirdchapterRobotencasingmachinebasicThepackingandbottleguideNote:onbothsidesofthesteeringaxisparallel.Ifthesideeffectissynchronizedtothetwosidesoftheframe,thechangeofthechangepartsshouldbeadjustedaccordingtothebottletype.ThepackingandbottleguideGuideshaft

Guideshaft ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic裝箱導瓶裝ThepackingandbottleguideRoleoftheretainingdevice:forthecaseofthebox.PreventemptyDrivenbythecylinder,theactionisflexibleandaccurate,itspositioncanbeadjustedtofacilitatetheadjustmentoftheboxtype

Gearboxes ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic抓手部GripperRoleofgripperparts：usingballoongrippertheorderedarrangementbottlestotheemptythroughconveyer aticcatchingheadfeatures:usingp gripperbygaspressure(0.15to0.25)scratchingtheirheadsinflatablecatchheadcoverdeformationgriponthebottle,theexhaustcaughtwithinthefirstsetofrestorationandletgothebottles.Thestartingpointoffilling,exhaustbytheelectricalcontrol,bottlegrip accurate,reliablework.

bottleprincipleofgripper ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasic抓手部Gripper Payattentiontothebottlespacing,,thespacingoftheboxtoadjustwhenmaintenance,topreventtheemergenceofthewrongbottle.Changethechangepartsaccordingtothesizeofthebottletoadjustthespacingofthebottle,boxspacing.每次開機前檢查氣囊抓手運行是否靈活準確，如發(fā)現(xiàn)漏氣及時更換Checkingtheairbagsiswhetherflexibleandaccuratebeforeeachboot,iffoundleakingthat ceitBottlem ?2014m

ThethirdchapterRobotencasingmachinebasicBoxtransportTransmissiongearboxcomponentsrole:foremptycontainerwillhavegoodtransportedtoapredeterminedstuffinglocationandtransportbeforepackingwithstoprunning,whenfinishpackingconveyorstartingtheboxfasttransportmachine。Usingofstainlesssteel ,high hasalong

FenceadjustmenttoadapttodifferentboxPayattentiontothedegreeofthe neoftheguide ?2014Newamstar .All toThethirdchapterRobotencasingmachinebasicProtectiveThefunctionoftheprotectivenet:topreventthemachineintheprocessofoperation,theartificialproximitytotheequipmentandcausethemechanicalinjuryaccident.Usingoftheexpansionboltwheninstalling,solidandreliable.UsingofadvancedOmronsafetyswitch,alwaysmonitorwhetherthe closecontactwiththemachinebody.Besureof nelsafety. ?2014Newamstar .All to

ThethirdchapterRobotencasingmachinebasic Gaspath Airpathisalinkbetweenthewholepackingmachineinseries,almosteveryactionbythegas

AirbagBottleBottlepathprovidedbythegastodrivethecylindermaketheappropriateaction,soitis

Airsource importanttounderstandhowgaspathis 系統(tǒng)的進氣端安裝有用于調節(jié)壓力和過濾雜質的裝Note:accordingtothemaintenance

GearBottleleadregularinspectionofp aticcomponentsisveryimportant.Needtoensurethenormalcomponentsofthework.Usuallyweneedtoprovideastable,cleancompressedairforp aticcontrolsystem.Compressedairneedstobecarriedoutinadditiontooilandwater.Theairinletendofthep controlsystemisprovidedwithadeviceforadjustingthepressureandfilteringimpurities.Shouldberegularly ?2014Newamstar .All to

means ThethirdchapterRobotencasingmachinebasicThemachineusesadvanced ?2014Newamstar .All to

RobotUsedtoinstallthefixedrobot,usingwholecarbonsteelweldingstructure,firmandreliable.Installationtimeattention第四章開機前準備工 chapter Preparationsbeforethe1.)beforethemachineisconnectedtothepower,wemustcheckthemachineisaforeignbody(damagedboxes,bottleshardsofglass,tools,rags,etc.)mustbetocleanthesethings,inadditiontogetoncheck. 1.Aretherepeopleworkonthemachine(maintenanceand2.Pressurereducingairiswhether3.machinearrangedpreset4.guidebariswhether5.emergencydisconnectswitchiswhether6.safetyphotoelectrictubeisactivated,thephotoelectricdetectionswitchcanwork2)theoperationof。Duringtheoperationofthemachine,theoperator'sresponsibilityisto:assoonaspossibletofindthefactorsthatcausefailureandtimelyexclusion,topreventtheoccurrenceoffailuretoaffectnormal ?2014Newamstar .All to第四章開機前準備工 chapter PreparationsbeforetheFailurefactormay1,boxtoenterthetimewhenthecardisdead,railingguidedeviceplug.2,damagedbox.3,inthecaseofabrokenbottle.4,boxesinaprominentbottle.5,whenthebottleentersthe 3)cleaning Inordertoavoiddamagetosensitivesensor sticparts,itisnotallowedtousecorrosivesolventwhencleaning orhighpressurewaterwashingWhencleaningthemachineshouldpayattentionto:photoelectrictubeandthelightemittingkeyswitchopticalsystemareflectortoclean(withasoftcloth,shardsofglassandotherdebristoridoutofthe ?2014Newamstar .All to第五章維修和保Thefifth RepairsandMaintenanceMaintenanceCheck

每日或期DailyorwashingMachineandpartsofaRequired

VariouskindsofspecificationsorotherspecialtoolsRequired

InspectionandInspection

?2014Newamstar .All to第五章維修和保Thefifth RepairsandMaintenance

DailyorwashingMaintenance

AirCheck

AirfiltercondensateRequiredRequired

Inspectionanddischargeofcondensedwater

Inspection

Condensatewaterlevelshallnotexceedthe allowablescaleTheremustbeagapbetweenthebottomsideofthefilterandthecondensatewater,whichmustbegreaterthan10 ?2014Newamstar .All to第五章維修和保Thefifth RepairsandMaintenance

DailyorendofMaintenance

Machineandpartsofa 劑

CheckRequiredRequiredInspection

毛刷、海綿 液、Brushes,sponges,cleaningfluid,rags,etc.Cleansidesurfaceandmachines,watertray.Packagingproductionlinehealthstandards使用 ?2014Newamstar .All to第五章維修和保Thefifth Repairsand1discharge2check3piston

MaintenanceMaintenanceCheckRequiredRequiredInspection

Weeklyorcontinuous50operatinghoursCommonmanual Ifthereisanyleakage,addthelubricatingoilifWhetherthereisaleakoilintheMustnotbeartificiallubricantandmineraloilmixed ?2014Newamstar .All to第五章維修和保Thefifth RepairsandSpurandscrewCheckgear檢查機器的所有齒輪箱Checkallthegearboxofthemachine,ifthereisanyoilPullouttestscrew,detectinjectionIftheoilinthegearboxistoo重新注入油,ReinjectionofoiluntilithasbeenoutoftheRetightenthe檢查是否轉動力矩支柱的襯套多孔Checkthattherotatingtorquestrutofthebushingisporous,brokenorotherwise如果轉動力矩支柱的襯套多孔,斷開或其它的損壞的話Iftheliningoftherotatingtorquestrutisporous,brokenorotherwise請人 動力矩支柱Pleaserepairtherotatingtorque ?2014Newamstar .All to第五章維修和保Thefifth Repairsand每日或每10個Dailyorevery10operating

PartName/Airserviceunit/Drivingmeans/

LubeISOVG ISOVG32HydraulicoilorlubricatingoilISOVG220ISOVG220gear

RequiredChecktheoillevel.Needed:Re-Spray

Notlessthan1/3ofthesightevery200

lubricationsystem

NLGINLGI

Lithium

Add

RefilloiluntiltheisfullHalfyearorevery1000Twoyears

Flangebearingsgreasenipples蝸輪蝸 Worm斜齒 Helicalgear

NLGI2鋰基復合脂NLGI2LithiumcomplexISOVG680ISOVG680gearISOVG220ISOVG220gear

LubricatingoilChangeChange

ThesurfaceofthebearingwithgreaseoozingOilOilchangeneedstostartthemachineforsometime,aftertheinteriorofthelubricatingoilwithcertainBearinglubricationneededinthecaseofbearing

Checkthegripperandpaticcomponentsforleaks.Drainstagnantwaterinthegas-waterCheckthegripper'sabilitytowork,andagaspressureofworktomeettheCheckthebottle4down,tocleanthemachine,removeglassfragments,paperandotherdebris,cannotcometospraythemachinewiththepressureoforwater,norshallcauserustcleaningagents,soasnottodamagethesensorandsticlubricatingChecktheconnectedcomponents,especiallythemovementofcollarpartsandcomponentsheavyload,thelooseboltstightened.按每周保養(yǎng)內容執(zhí)行PresstheweeklymaintenancecontentPresstheweeklymaintenancecontentCheckforwearinputboxchainultra-highmolecularpolyethylenepadfrictionmemberstrips,receifRemovethedrivechainanddrivebearing,clean,greasetherecementofwornRecethegearbox

2

every10,000 every

小時或每 .Thestandardmaintenanceevery10,000hoursorevery5 小時或每 .Spindle every20,000hoursorevery5

Theprimaryelectrical everytwoTheseniorelectrical everytwo第六章常見故障排Thesixth CommontroubleBoxtransportdevicecannottransportPossiblethemotorisnotthewidthoftherailortheheightoftheboxframeisnotnoactionoftheretainingcompressedairpipe deviceisnot Possiblereasons:1)nocompressed

compressedairpipe ?2014Newamstar .All to第六章常見故障排Thesixth CommontroubleRobotdoesnot Possiblereasons:1)themotorisnotconnectedto2)theboxisnot 3)thesubboxisnot 4)cylinderblockcylinderdoesnotCylinderblockcylinderdoesnotPossiblereasons:1)nocompressedThegrippernot

bottle Possiblereasons:1)nocompressedva