優(yōu)大型設(shè)備吊裝施工方案 （中英文對(duì)照）

大型設(shè)備吊裝施工方案（中英文對(duì)照）目錄Contents1．組織管理體系OrganizationManagementSystem２．詳細(xì)的運(yùn)輸路線DetailedTransportationRoute(illustrated)３．運(yùn)輸車輛的性能特點(diǎn)介紹IntroductionofFuctionsandFeaturesofvehicles４．卸車位置及方位UnloadingPlaceandOrientation５．吊車性能特點(diǎn)介紹IntroductionofFuctionsandFeaturesofCrane６．吊車組裝位置和移動(dòng)位置以及各吊裝作業(yè)位置CraneAssemblingandmovingPlacesaswellasLiftingOperation７．吊車站位及移動(dòng)對(duì)場(chǎng)地的要求RequirementsforLiftingSitebyCraneStandingPositionandMoving８．詳細(xì)的吊裝計(jì)算及依據(jù)DetailedCalculationBasicforLifting９．風(fēng)險(xiǎn)評(píng)估和對(duì)策RiskAssessmentandCountermeasures１０．作業(yè)時(shí)間表WorkTimeTable部分章節(jié)示例如下：1）吊裝總指揮對(duì)大件設(shè)備吊裝工作的總體運(yùn)行進(jìn)行協(xié)調(diào)控制，提供資源保證，簽發(fā)吊裝令。Thesuspendingchiefcommandercorrespondandcontrolthewholesuspendingworkoftheheavyfacilities,alsosupplytheguaranteeofmaterialsandsignthecommandosuspending.2）吊裝現(xiàn)場(chǎng)指揮負(fù)責(zé)組織吊裝方案的實(shí)施。Suspendingcommanderonsitetakechargeoforganizingtopracticethesuspendingscheme.3）技術(shù)負(fù)責(zé)人負(fù)責(zé)編制吊裝方案，參加技術(shù)交底，參加技術(shù)攻關(guān)工作，參與風(fēng)險(xiǎn)評(píng)估和吊裝前的檢查確認(rèn)。Technologyprincipaltakechargeofwritingthesuspendingscheme,tellingthetechnologyintentions,attendingintacklingkeytechnologyproblemandriskevaluatingandaffirmingcheckingbeforesuspending.4）質(zhì)量負(fù)責(zé)人負(fù)責(zé)審查、確認(rèn)特殊作業(yè)人員上崗資格，參加到貨設(shè)備的檢查和驗(yàn)收，組織設(shè)備基礎(chǔ)驗(yàn)收、檢查確認(rèn)施工質(zhì)量。Qualitypricipalchargeinexaminationandaffirmthespecialworkermooountguardwithcertification,healsoattendincheckingandacceptthereceivedfacilities,organizetocheckandacceptthefacilitiesbasic,checkandaffirmtheconstructionquality.5）設(shè)備負(fù)責(zé)人負(fù)責(zé)對(duì)進(jìn)場(chǎng)施工設(shè)備的狀況進(jìn)行核實(shí)確認(rèn)。負(fù)責(zé)設(shè)備的日常維護(hù)管理，參與風(fēng)險(xiǎn)評(píng)估工作。Facilitypricipaltakechargeofvertifyandaffirmtheconditionsofconstructionfacilitiesonsite,dailymaintainingandmanagementoffacilitiesandattendingriskevaluating.6）安全負(fù)責(zé)人負(fù)責(zé)提出HSE實(shí)施計(jì)劃，監(jiān)督HSE管理的實(shí)施。SafetypricipaltakechargeofsupplyingHSEpracticeschemeandsupervisingHSEmanagementimplementation.7）供應(yīng)負(fù)責(zé)人根據(jù)工程需要及時(shí)保質(zhì)保量供應(yīng)器材，組織到貨設(shè)備驗(yàn)收。Supplypricipalpurveyequipmentswithqualityandquantityintimeaccordingtotheprojectrequirement,andorganizetocheckandacceptthereceivedfacilities.4.3.3卸車原則上采用以下方法：Unloadingadoptthefollowingmeasuresinprinciple:1）充分考慮設(shè)備進(jìn)入現(xiàn)場(chǎng)與其吊裝時(shí)間的邏輯關(guān)系，盡量使用CC8800直接從拖車上卸貨及吊裝。Considerthelogicalrelationshipofenteringonsiteandsuspendingtimeforfacilitiessufficiently,trybesttouseCC8800tounloadandsuspenddirectlyfromthetrailer.2）大型設(shè)備根據(jù)合同由運(yùn)輸方直接運(yùn)輸至現(xiàn)場(chǎng)指定位置。Accordingtothecontract,heavyfacilitiesshouldbedeliveriedbytransportsidedirectlytotheappointedplaces3）較小型設(shè)備直接運(yùn)輸至現(xiàn)場(chǎng)后，采用M250型250噸履帶吊直接卸車或吊裝。Use250tonpedrailcraneModel250todeliveryorsuspenddirectlyafterthesmallerfacilitiesbeingdeliveriedonsite.4）如果設(shè)備卸于臨時(shí)庫(kù)房，則根據(jù)設(shè)備重量、規(guī)格尺寸等條件采用KMK5160型160噸汽車吊單車或160噸汽車吊與TG-1300型130噸汽車吊雙車抬吊的方法將設(shè)備裝車，封車后運(yùn)輸至現(xiàn)場(chǎng)，采用160噸汽車吊單車或160噸汽車吊與130噸汽車吊雙車抬吊的方法卸車。Ifdeliverythefacilitiesinatemporarystoreroom,use160tonautosuspendingsinglevehicleModelKMK5160or160tonautosuspendingand130tonautosuspendingtwinvehiclesliftingtoinstallthevehicle,closethevehiclethendeliveryonsiteinaccordancewithconditionsoffcilities?weightandspecificationthenadoptthemeasuresofunloadingfacilitiesby160tonautosuspendingsinglevehicleor160tonautosuspendingand130tonautosuspendingtiwnvehicleslifting.8.2.1?工程概況Projectgeneral2）工程特點(diǎn)Projectcharacteristics50萬(wàn)噸/年乙苯/苯乙烯裝置吊裝工程大型設(shè)備較多，分布面廣。其中100噸以上的設(shè)備17臺(tái)：最大吊裝重量的設(shè)備為乙苯蒸汽過(guò)熱器/中間壓力沸熱換熱器/低壓沸熱換熱器（35—E—3004/3006/3007），重量達(dá)679噸吊裝總負(fù)荷740噸；最高設(shè)備為EB/SM分離器（35-T-4001）高度為80.8米，為本次設(shè)備吊裝的重中之重。SuspendingprojectofShanghaiSECCO500,000t/yEthylbeneze&StyrenePlanthasmanyheavyfacilitiesdistributedinawildarea.17setsofthesearemorethan100ton:theweighestsuspendingfacilityisEthylbenezesteamheatfilter/middlepressureboilingexchanger/lowerpressureboilingexchanger(35-E-3004/3006/3007),whichisabout679tonandsuspendingbearingof740ton;Thehighestfacility,alsotheheaviestinallfacilities,isEB/SMseparator.(35-T-4001)about80.8meter8.2.2總體方案概述Generalofwholescheme1）對(duì)于苯乙烯裝置的設(shè)備吊裝特點(diǎn)來(lái)說(shuō)，采用機(jī)動(dòng)性好的吊裝機(jī)具能適用于重型設(shè)備多而分布較廣的特點(diǎn)。同時(shí)為使吊裝工期盡量縮短，國(guó)內(nèi)最大起重能力的1250噸履帶式起重機(jī)的引進(jìn)，給我們用于上海賽科苯乙烯裝置大型設(shè)備吊裝的機(jī)具注入了新的內(nèi)容。ForchatacteristicsofStyrenefacilitysuspending,usinggoodflexibilitysuspendingmachinerycanapplytofacilities’characteristicsofquantityanddistributeingwildly.Meanwhile,toshortentheworkingtime,1250tonpedrailcraneofthebiggestliftingabilityintroducedinChinainjectnewcontenttoheavyfacilities’suspendingmachineryofShanghaiSECCOStyrenePlant.2）經(jīng)現(xiàn)場(chǎng)勘察和反復(fù)論證，兼顧了技術(shù)上的先進(jìn)性，安全上的可靠性和經(jīng)濟(jì)上的合理性，在賽科苯乙烯裝置大型設(shè)備的吊裝工程中，我們決定采用大型移動(dòng)式起重機(jī)作為主吊機(jī)具的總體方案，即DEMAGCC8800型1250噸履帶式起重機(jī)主吊，M250型250噸履帶起重機(jī)抬尾配合。Accordingtothereconnaissanceonsiteanddemonstrationrepeatedly,wepaidattentiontoadvancedtechnology,dependablesafetyandrationaleconomy,anddecidedtoadoptthewholeshcemeofheavyjennyasthemainsuspendingmachinery,inwhich1250tonpedrailcraneDEMAGCC8800isthemainsuspendingmachineryand250tonpedrailcraneModel250cooperatewithliftingthetrail.3）根據(jù)合同，所有大型設(shè)備應(yīng)運(yùn)抵FCC指定的吊裝位置、方向、角度及高度卸車，并且直接利用設(shè)備出廠裝車原支撐鞍座位置進(jìn)行支墊。Accordingtothecontract,allheavyfacilitiesshouldbedeliveriedandunloadedtoappointedsuspendingplace,direction,angleandheightbyFCC,andunderlaydirectlyfacilitiesintheoriginalsupportingsaddlepointsasthefacilityleavingfactory.4）所有塔類設(shè)備盡量在地面完成附件安裝（包括附塔管道、梯子、平臺(tái)、絕熱防腐）然后吊裝，吊耳以上部分妨礙吊裝繩索及設(shè)備擺放支撐處的附件在塔吊裝后施工。Allthetowerfacilitiestrythebesttoinstallaccessoriesontheground（includingattachedtowerpipeline,ladder,platform,adiabatandantisepsis）beforesuspending.Thepartshigherthansuspendinghole,whereaccessoriesobstructsuspendinglinesandplacestoputsuppotingfacili