j72a control assy heater空調(diào)控制器檢具設(shè)計(jì)方案參考

簡(jiǎn)圖

(Diagram):車

型(Car

model)：J72A零件名(Part

name)：CONTROL

ASSY-HEATER零件號(hào)(Part

no)：KB8B-61190圖紙?zhí)?Drawing

No)：數(shù)據(jù)版本(Version)：客 戶(Customer)：德賽西威聯(lián)

系

人

(Contacter)：電 話

(Telel

No)：檢具設(shè)計(jì)(Gauge

designer)：聯(lián)系電話(Mobile

No)：檢具總圖(Checking

fixture

general

drawing)：零件名(Part

name)：CONTROL

ASSY-HEATER零件號(hào)(Part

No)：KB8B-61190基準(zhǔn)Ⅲ

ReferenceSphereⅢ基準(zhǔn)Ⅰ

ReferenceSphereⅠ基準(zhǔn)Ⅱ

ReferenceSphereⅡ.檢具材料(Gage

material):底座為鋁合金B(yǎng)asealuminiumalloy（6061）定位塊Locating

block

(cr

12)定位銷Locating

pin(SKD11)檢測(cè)塊為鋁合金Inspection

block

aluminium

alloy

（6061）零件名(Part

name)：CONTROL

ASSY-HEATER產(chǎn)品基準(zhǔn)分布(Part

datum

distribution）：零件號(hào)(Part

No)：KB8B-61190零件名(Part

name)：

CONTROL

ASSY-HEATER

零件號(hào)(PartNo)：KB8B-61190檢具基準(zhǔn)分布（Checking

fixture

datum

distribution)：S

TLS

TLHBL/WLh

WLS

TLs

TL定位尺寸8.2*8.2Locating

size定位尺寸8.2*8.2Locating

size零件號(hào)(Part

No)：KB8B-61190零件名(Part

name)：CONTROL

ASSY-HEATER檢測(cè)方式(Check

method)：有測(cè)點(diǎn)區(qū)域打表檢測(cè)。Measuring

point

area

use

dial

gauge

check.零件號(hào)(Part

No)：KB8B-61190零件名(Part

name)：CONTROL

ASSY-HEATER檢測(cè)方式(Check

method)：AABBC

C零件名(Part

name)：CONTROL

ASSY-HEATER檢測(cè)方式(Check

method)：零件號(hào)(Part

No)：KB8B-61190檢塊

Inspectionblock產(chǎn)品Product用+/-0.3mm止通式卡板檢測(cè)，通端能放入且止端不能放入為合格，反之為不合格use

+/-0.3mm

Go/No

Go

templatecheck,

if

Go

end

can

load,

No

Goend

can’t

load,

it

is

qualified,

otherwise

it

is

unqualified.(only

checkwhether

it

is

qualified,

can’t

measure

value)通端Go

end止端NOGO

end零件名(Part

name)：CONTROL

ASSY-HEATER檢測(cè)方式(Check

method)：零件號(hào)(Part

No)：KB8B-61190產(chǎn)品product檢塊

Inspectionblock3mm間隙檢測(cè)

3mm

gap

check間隙尺檢測(cè)，數(shù)值在2.7mm~3.3mm之間為合格，反之為不合格Gap

feeler

check

,

the

value

between

2.7mm~3.3mm

is

qualified,otherwise

it

is

unqualified零件名(Part

name)：CONTROL

ASSY-HEATER檢測(cè)方式(Check

method)：零件號(hào)(Part

No)：KB8B-61190產(chǎn)品Product檢塊

Inspectionblock3mm間隙檢測(cè)

3mm

gap

check間隙尺檢測(cè)，數(shù)值在2.7mm~3.3mm之間為合格，反之為不合格Gap

feeler

check

,

the

value

between

2.7mm~3.3mm

is

qualified,otherwise

it

is

unqualified零件名(Part

name)：CONTROL

ASSY-HEATER檢測(cè)方式(Check

method)：零件號(hào)(Part

No)：KB8B-61190檢塊

Inspectionblock產(chǎn)品Product3mm間隙檢測(cè)

3mm

gap

check間隙尺檢測(cè)，數(shù)值在2.7mm~3.3mm之間為合格，反之為不合格Gap

feeler

check

,

the

value

between

2.7mm~3.3mm

is

qualified,otherwise

it

is

unqualified零件名(Part

name)：CONTROL

ASSY-HEATER檢測(cè)方式(Check

method)：零件號(hào)(Part

No)：KB8B-61190產(chǎn)品四處方孔D-2間隙檢測(cè)（單邊間隙1mm）For

this

four

hole

use

D-2

gap

check(unilateral

gap1mm限位銷Stopper

pin滑動(dòng)檢測(cè)塊

Sliding

inspectionblock推進(jìn)可滑動(dòng)檢測(cè)塊，插入限位銷，用塞尺對(duì)產(chǎn)品孔與檢測(cè)塊進(jìn)行檢測(cè)（4處檢測(cè)方式一致）Push

in

sliding

inspection

block,

insert

stopper

pin,

use

feeler

gauge

check

product

hole

and

inspection

block(four

places

check

method

is

the

same)S

TLS

TLh

WLS

TLs

TL產(chǎn)品安裝(Product

installation)：零件名(Part

name)：CONTROL

ASSY-HEATER零件號(hào)(Part

No)：KB8B-61190首先使檢具處于非工作狀態(tài)（可翻檢測(cè)塊處于打開狀態(tài),鎖緊螺絲沒(méi)有安裝在檢具上面，移出所有可移動(dòng)檢測(cè)塊，開合機(jī)構(gòu)處于閉合狀態(tài)）。再將產(chǎn)品定位孔H與h對(duì)準(zhǔn)安裝到定位孔H與h上面，拍下產(chǎn)品，使S定位面貼緊，然后鎖緊S面上所有鎖緊螺絲，確保產(chǎn)品安裝到位。Firstly,

Adjust

gage

to

idle

state(

rotating

inspection

block

in

open

state,locking

screw

is

not

installed

on

the

gage,

move

out

all

moving

inspection

block,

open-close

structure

in

close

state).Align

product

datum

hole

H

and

h

to

the

corresponding

datum

on

gage,

press

the

product,

make

S

locating

face

clingy,Then

lockall

the

locking

screw

on

S

surface,

ensure

product

appropriately

installed.HBL/WL檢測(cè)方式(Check

method)：：零件名(Part

name)：CONTROL

ASSY-HEATER零件號(hào)(Part

No)：KB8B-61190ba圖一Picture1圖二Picture

2孔徑檢測(cè)：孔徑采用游標(biāo)卡尺或塞尺檢測(cè)，能順利插入則零件合格，反之不合格。目視檢測(cè)孔基本居中則零件合格，反之不合格測(cè)量?jī)?nèi)容1的方法：如圖1中S處的兩個(gè)鎖緊螺絲均能插入相對(duì)應(yīng)的孔為合格；推進(jìn)所有可以移動(dòng)檢測(cè)塊，插入限位銷，檢測(cè)塊與產(chǎn)品孔標(biāo)準(zhǔn)間隙為1mm,用塞尺進(jìn)行檢測(cè)測(cè)量?jī)?nèi)容2的方法：將可拆檢測(cè)塊安裝到檢具上，檢測(cè)產(chǎn)品檢測(cè)塊與控制器之間的標(biāo)準(zhǔn)間隙為3mm，使用止通規(guī)檢測(cè)間隙（a-b段使用特制止通式卡板檢測(cè)）。測(cè)量點(diǎn)區(qū)域用打表檢測(cè)。Hole

position

check:

Holediameter

use

caliper

or

feeler

gauge

check

,

if

can

successfully

insert,product

is

qualified,

otherwise

it

is

unqualified.

Visual

check

,

if

hole

is

in

the

center,product

is

qualified,

otherwise

it

is

unqualified.Measurement

content1

method:

As

shown

in

picture

1,

If

two

locking

screw

in

S

position

can

be

inserted

corresponding

hole

,

it

is

qualified;Push

in

all

moving

inspection

block

,

insert

stopper

pin

,

the

standard

gap

between

inspection

block

and

product

is

1mm

,

use

feeler

gauge

for

check;3.Measurement

content

2

method:

install

removable

inspection

block

on

the

gage,

the