第一品管圈-如何降低轉(zhuǎn)軸跳動(dòng)不良

如何降低110系電機(jī)轉(zhuǎn)軸跳動(dòng)不良率

公司簡(jiǎn)介質(zhì)量方針：以人為本、專業(yè)制造、注重細(xì)節(jié)、周到服務(wù)、超前意識(shí)、追求卓越質(zhì)量目標(biāo)：

顧客總體滿意度≥95%

一年產(chǎn)品故障率≤1%

一次裝配合格率≥97%

公司簡(jiǎn)介

之產(chǎn)品展示星皂火彎圈蔽成清果號(hào)報(bào)牲告報(bào)耐告毛人盯：報(bào)借告巡壽時(shí)刑間廟：叨年管月東日改洪善爸課洗題改捕善庭課替題緊：如煌何瀉降竹低厚1刃1扎0耽系孕電扇機(jī)篇轉(zhuǎn)孫軸扛跳叫動(dòng)把不柿良等率圈崇名攀：星即火己圈參醫(yī)與督部水門悶：質(zhì)塵量遠(yuǎn)部肢、好工顆程反部加、頸制頸造壁部活啦動(dòng)瞎時(shí)洗間買：2摟0烘1穩(wěn)1闖年趴1催0鐘月真2攜6禾日帥—津—劫2掠0陳1頌1藍(lán)年評(píng)1裝2鞭月報(bào)扇告區(qū)內(nèi)騰容報(bào)駱告軟順息序一關(guān)、創(chuàng)課緩題取選滿定需理構(gòu)由叨八弊、制擬均定擴(kuò)對(duì)觸策咳及怨對(duì)庭策帥實(shí)梳施膽計(jì)無(wú)劃二芹、獵課哪題薪選哥定細(xì)九五、科對(duì)序策風(fēng)實(shí)隨施三優(yōu)、隔擬罷定賀活獵動(dòng)堪計(jì)誘劃欲十鉗、嗽效牛果折確璃認(rèn)四并、兄現(xiàn)藝狀碑調(diào)瓶查通十科一尤、墊成怕果澇核暴算五鋒、眉目背標(biāo)銷設(shè)葉定填十存二舅、步標(biāo)猛準(zhǔn)媽化六皺、縫要培因寨分價(jià)析慣十澤三高、蒸總汗結(jié)豈與蝕反城省七專、惑要撐因俘確膨認(rèn)星植火凍圈許之遇介票紹圈鍬員強(qiáng)介揉紹牙：輔曾導(dǎo)贏員吹：通李憲玉歷軍圈搬長(zhǎng)曬：范毛孟忠役靜圈夏員幕：初孔竟劍園波嬸、佛余紡啟茶杰別莊衛(wèi)圣掛、躁徐核良括忠黃鏟懋草淮換、倍朱傾余逐軍陳葬旭節(jié)明全、齊張伶利腳香全州家巧福圈險(xiǎn)員筍簡(jiǎn)才介姓名性別學(xué)歷公司職務(wù)圈內(nèi)職務(wù)李玉軍男大專質(zhì)量經(jīng)理輔導(dǎo)員毛忠靜男本科質(zhì)量經(jīng)理助理圈長(zhǎng)孔劍波男大專項(xiàng)目工程師圈員余啟杰男大專工藝工程師圈員莊圣男高中裝配組長(zhǎng)圈員徐良忠男高中轉(zhuǎn)子組長(zhǎng)圈員陳旭明男高中檢驗(yàn)組長(zhǎng)圈員朱余軍男高中來料組長(zhǎng)圈員張利香女中專檢驗(yàn)員圈員黃懋淮男高中維修組長(zhǎng)圈員星處火蝦圈吼圈監(jiān)徽兼介械紹黃弱色援之奪火成：蠻希認(rèn)望凍之使火肯，亦正拼在筍溫兔升聯(lián)之膨中逮、緒燎陸原孫之微中紅周色倒之碰火搏：浙由寶黃搶色廣之圣火遭縱碎然將而莊升姜，渣代藝表浴我認(rèn)們燒的蹦希誓望危，斤我菠們陸的其質(zhì)列量日越裁來蔽越言火綠知葉忌：柿代幕表毀我狗們幟生廳機(jī)變盎割然秘，蟻積師極北奮貝進(jìn)綠蛙彩邀帶惱環(huán)貫：落代溝表信我窩們欣圈稿緊梯緊治相聽扣噸，索團(tuán)槐結(jié)唉合覺作圈毫徽胸之慌含良義賭：用像繩火階一誕樣總激呀情果、饞像犯星劍星拖之課火騎一猛樣饅燎但原餡，誰(shuí)燃有燒卡著涌每予一么份摩能尤量拴而抓驟膊變謝成孔巨袖大儲(chǔ)的恭能碑量暴，套達(dá)兇到菊?qǐng)F(tuán)閉隊(duì)校改肝善穩(wěn)的瓜最象終張成爺果閘。課治題房誠(chéng)選扒定點(diǎn)及泰理澆由選放題盜理飾由糟：黎1惠、蔽在店成樓品蔥檢舉驗(yàn)鏈時(shí)翼發(fā)早現(xiàn)令電杏機(jī)槽軸增跳妖動(dòng)搞不側(cè)良別問插題計(jì)較年多鏟；2述、憤提聽高持產(chǎn)謠品效質(zhì)草量線，技完窗善論產(chǎn)診品感品豈質(zhì)蔥；如枝何紅降設(shè)低妨1春1吧0拘系良電敢機(jī)蕉轉(zhuǎn)伏軸木跳宿動(dòng)潤(rùn)不棄良導(dǎo)率活傭動(dòng)最計(jì)臭劃實(shí)施步驟活動(dòng)日程10月11月12月負(fù)責(zé)人第四周第一周第二周第三周第四周第一周第二周第三周1組圈登記毛忠靜2制定活動(dòng)計(jì)劃毛忠靜3課題選定及理由李玉軍4現(xiàn)狀把握徐良忠、莊圣、朱余軍、張利香5目標(biāo)設(shè)定李玉軍6要因分析毛忠靜、陳旭明7要因確認(rèn)李玉軍、毛忠靜8制定對(duì)策及計(jì)劃余啟杰、孔劍波9對(duì)策實(shí)施徐良忠、莊圣、朱余軍10效果確認(rèn)毛忠靜11標(biāo)準(zhǔn)化及再發(fā)防止毛忠靜、李玉軍、余啟杰、孔劍波12反省、總結(jié)毛忠靜13制作QCC并發(fā)表毛忠靜、李玉軍、孔劍波備注：表示活動(dòng)計(jì)劃表示活動(dòng)實(shí)際制作：毛忠靜審核：李玉軍批準(zhǔn)：李玉軍生董產(chǎn)牽作竊業(yè)錯(cuò)流奏程轉(zhuǎn)叛子牲加計(jì)工喉流勉程軸喜檢湖驗(yàn)疊衣壓章（慚轉(zhuǎn)臺(tái)子驅(qū)片怒）壓慈壓辦圈…跪…烘礙制刷沸轉(zhuǎn)棋子動(dòng)傭平微衡壓妨軸甩承裝圓配現(xiàn)韻狀遵調(diào)聚查腰一—樂—來創(chuàng)料斧、幕疊營(yíng)壓維、免刷里轉(zhuǎn)宏子梳、剃動(dòng)踏平項(xiàng)衡轉(zhuǎn)軸型號(hào)110/6N測(cè)試人員：劉昭通工序原材料疊壓后刷轉(zhuǎn)子動(dòng)平衡轉(zhuǎn)軸序號(hào)測(cè)量值（mm）測(cè)量值（mm）變化值（mm）測(cè)量值（mm）變化值（mm）測(cè)量值（mm）變化值（mm）10.010.020.010.0200.02020.0150.020.0050.0200.02030.0150.030.0150.0300.03040.030.0300.0300.03050.010.020.010.0200.02060.010.020.010.0200.030.0170.010.020.010.0200.02080.010.060.050.0600.055-0.00590.010.030.020.0300.040.01100.0350.050.0150.0500.060.01110.010.030.020.0300.030120.0150.0450.030.04-0.0050.040130.010.030.020.0300.030140.010.020.010.0200.020150.010.030.020.0300.030160.010.0150.0050.020.0050.020170.010.030.020.0300.030180.010.050.040.045-0.0050.04-0.005190.010.030.020.0300.025-0.005200.010.050.040.0500.04-0.01現(xiàn)盤狀率調(diào)將查記二—散—壓霜軸胞承晶、滔裝劫配型號(hào)：110-6N測(cè)試人員：陳旭明工序動(dòng)平衡壓軸承裝配轉(zhuǎn)軸序號(hào)測(cè)量值（mm）測(cè)量值（mm）變化值（mm）測(cè)量值（mm）變化值（mm）10.020.01-0.010.01020.020.01-0.010.01030.030.0300.03040.030.02-0.010.02050.020.01-0.010.01060.030.0300.03070.020.0250.0050.02-0.00580.0550.070.0150.06-0.0190.040.050.010.045-0.005100.060.0600.060110.030.050.020.050120.040.060.020.060130.030.040.010.03-0.01140.020.0200.020150.030.040.010.040160.020.030.010.030170.030.050.020.050180.040.060.020.060190.0250.030.0050.030200.040.060.020.060現(xiàn)悔狀竭調(diào)學(xué)查姥一周、幕二員統(tǒng)舌計(jì)產(chǎn)生軸跳不良的工序統(tǒng)計(jì)工序變化數(shù)變化率（%）累計(jì)變化率（%）影響度累計(jì)影響度疊壓190.950.9539.58%39.58%壓軸承160.81.7533.33%72.92%動(dòng)平衡50.25210.42%83.33%刷轉(zhuǎn)子30.152.156.25%89.58%裝配30.152.36.25%95.83%來料20.12.44.17%100.00%合計(jì)482.4

實(shí)驗(yàn)總數(shù)20成品不良數(shù)9成品不良率45.00%現(xiàn)績(jī)狀顏調(diào)暴查—籃—柏盯拉重圖改觸善災(zāi)前里柏創(chuàng)拉坊圖結(jié)勁論稼：1額、適通催過牌柏屠拉花圖可應(yīng)以槳看巡壽出踢，染累咳計(jì)影好響夠度妄在俊7輔2命.弦9堂%的珍前勺兩疾道金工輩序賊為A壺：亂疊棒壓B陽(yáng)：狡壓搖軸龍承2夠、里因逝此趙針牧對(duì)蘭這岔兩道土工恭序惹做鮮要拘因碧分判析再嫂下梯對(duì)槍策屯進(jìn)挽行籍改探善求。制叼圖廉：沙毛桌忠督靜音日鬼期岸：杏2奏0鏡1場(chǎng)1姐年規(guī)1靈1扇月退2買2豪日目競(jìng)標(biāo)倚設(shè)記定制呼圖魂：鑰毛梁忠流靜趟日蓬期驗(yàn)：殼2捉0晝1倆1秘年臺(tái)1保1棟月薦2賭3頂日我餡們令全圾體復(fù)圈診員財(cái)以裳“傘每勻日挨挑情戰(zhàn)置，持持成續(xù)犯改積善巴”東為牛自蛋主端改捎善掩理悶?zāi)罡?。通份過澤現(xiàn)狀冰分將析后面，績(jī)我們埋全江體圈壯員浩都有簽信木心將棗其室不良毛率傾由改冰善促前的購(gòu)4胃5踩%降勇低省到改占善來后的泥1渠%要反因今分龜析人員規(guī)工長(zhǎng)熟增練亮度操槳作白工黑差好異機(jī)料法A疊壓不良追再求尼產(chǎn)而量員蛋工向品纏質(zhì)救意推識(shí)應(yīng)差操扎作越方兼式挺不跟當(dāng)壓暢機(jī)稍底等座股不乳平壓蜻裝被工貞裝頁(yè)破丈損壓拆機(jī)存壓虎力手不辭適壓榜圈太內(nèi)算徑權(quán)偏父小轉(zhuǎn)競(jìng)子蘿片頑內(nèi)譯徑所偏貧小軸份外瘋徑喇偏救大壓途圈鳳無(wú)鹿導(dǎo)賣向尚，放莫入卡易璃傾威斜來芬料卵本局身餡跳捕動(dòng)溉不徒合躲格無(wú)秒作止業(yè)名規(guī)辮范餓書技繡能山不杯足培迷訓(xùn)蔬不暖到筒位宣吼導(dǎo)液不亂到容位現(xiàn)謊狀勿調(diào)市查撞三—絮—陡疊佛片育、塌壓胞壓稻圈型號(hào)：110-4N測(cè)試時(shí)間：11月18日-11月19日測(cè)試人員：李玉軍、張利香工序疊片壓壓圈

工序疊片壓壓圈

序號(hào)測(cè)量值（mm）測(cè)量值（mm）變化值（mm）序號(hào)測(cè)量值（mm）測(cè)量值（mm）變化值（mm）10.010.020.01140.010.020.0120.010.020.01150.010.030.0230.010.020.01160.010.030.0240.010.040.03170.010.030.0250.010.040.03180.010.0150.00560.010.030.02190.020.040.0270.010.020.01200.010.020.0180.010.030.02210.010.040.0390.010.020.01220.010.030.02100.010.020.01230.010.040.03110.010.030.02240.010.0150.005120.0150.040.025250.010.0150.005130.010.040.03260.010.030.02合計(jì)0.1350.370.235合計(jì)0.140.3550.215平均0.0100.0280.018平均0.0110.0270.017現(xiàn)旁狀瞧調(diào)字查奧四—殖—示疊滅片丈、螺壓斤壓糧圈型號(hào)：110-4N測(cè)試時(shí)間：11月18日-11月19日測(cè)試人員：李玉軍、張利香工序疊片壓壓圈

工序疊片壓壓圈

序號(hào)測(cè)量值（mm）測(cè)量值（mm）變化值（mm）序號(hào)測(cè)量值（mm）測(cè)量值（mm）變化值（mm）10.030.02-0.01190.010.0450.03520.010.010200.020.01-0.0130.010.030.02210.010.0250.01540.010.030.02220.010.030.0250.010.020.01230.010.020.0160.010.030.02240.010.040.0370.010.040.03250.010.0150.00580.010.020.01260.010.040.0390.010.040.03270.020.01-0.01100.010.030.02280.010.030.02110.010.030.02290.030.025-0.005120.050.03-0.02300.020.01-0.01130.020.040.02310.010.0150.005140.010.020.01320.010.030.02150.010.040.03330.020.040.02160.010.020.01340.010.050.04170.010.0150.005350.020.040.02180.010.020.01360.010.080.07合計(jì)0.250.4850.235合計(jì)0.250.5550.305平均0.01390.02690.0131平均0.01390.03080.0169現(xiàn)襪狀探調(diào)點(diǎn)查散五—高—提轉(zhuǎn)羽軸估與配轉(zhuǎn)計(jì)子堆片怨之濃間列的淹極莖差梯配犁合拾實(shí)徐驗(yàn)實(shí)翁驗(yàn)揉者衫：精孔源劍協(xié)波險(xiǎn)、船莊掙圣測(cè)霸試涂復(fù)守核幟員尊：梅張夫利糞香實(shí)蛙驗(yàn)竊項(xiàng)景目漸：該轉(zhuǎn)字軸勉與鄙轉(zhuǎn)胃子祖片堡之準(zhǔn)間線的話極灶差銅配塔合您帶友來孟的芝影園響仍度實(shí)介驗(yàn)趁日劑期價(jià)：怠2侵0凈1庸1每年慣1漂1貍月前2搬3豪日實(shí)絲式驗(yàn)期宗源旨剖：特?cái)?shù)覆據(jù)鑼真伍實(shí)謀可捐靠披、久實(shí)從驗(yàn)側(cè)切拖實(shí)蜻可惑行惹、梨項(xiàng)幟目庸拓困展峽而翼不嫂受呢局陸限現(xiàn)經(jīng)狀亂調(diào)煌查磁五—罵—曲轉(zhuǎn)回軸肉與佛轉(zhuǎn)晉子恩片垮之繡間胃的精極之差張配撕合劑實(shí)繪驗(yàn)1.測(cè)試條件：

選取轉(zhuǎn)軸轉(zhuǎn)子片襠直徑的極限公差各4PCS，轉(zhuǎn)子片內(nèi)徑極限公差各400PCS.數(shù)據(jù)如下（單位：mm）

轉(zhuǎn)軸轉(zhuǎn)子片襠部外徑

實(shí)驗(yàn)組別組別A（松配）組別B（緊配）編號(hào)12345678轉(zhuǎn)軸外徑24-0.0124-0.0124-0.0124-0.0124-0.00224-0.00224-0.00224-0.002起初跳動(dòng)0.010.0050.0050.010.0050.010.0050.005

轉(zhuǎn)子片內(nèi)徑

實(shí)驗(yàn)組別組別A（松配)組別B(緊配）轉(zhuǎn)子片內(nèi)徑24+0.0124+0.002

2.測(cè)試方法

轉(zhuǎn)子轉(zhuǎn)子片襠部最大公差配合轉(zhuǎn)子片內(nèi)徑最小公差，轉(zhuǎn)子轉(zhuǎn)子片襠部最小公差配合轉(zhuǎn)子片內(nèi)徑最大公差。

現(xiàn)莖狀禍調(diào)葛查箱五—約—吸轉(zhuǎn)以軸弄與侄轉(zhuǎn)露子房誠(chéng)片擇之縮慧間噸的隔極善差少配贈(zèng)合賀實(shí)聽驗(yàn)4.數(shù)據(jù)

實(shí)驗(yàn)組別組別A組別B編號(hào)12345678起初跳動(dòng)0.010.0050.0050.010.0050.010.0050.005疊片后跳動(dòng)0.010.020.010.0150.010.0150.010.01變量△00.0150.0050.0050.0050.0050.0050.0053嬌.龜實(shí)瞧驗(yàn)萍流拴程現(xiàn)載狀慘調(diào)卻查鬼五—環(huán)—傷轉(zhuǎn)郵軸督與事轉(zhuǎn)愧子排片窄之甘間欣的嫂極耀差多配俗合憶實(shí)盆驗(yàn)5.問題

①軸頭外觀：軸頭在未疊片之前外觀較好，疊片后軸頭有一定的磕碰傷，特別是編號(hào)3的轉(zhuǎn)觀尤為嚴(yán)重，詳見圖片。

未寶疊辰片委之飽前科外俊觀依較依好疊匯片臭之億后前外倍觀最較振差造稼成題該役現(xiàn)射象點(diǎn)的蜻原歡因寄為渡疊幟片叮工傅裝漢內(nèi)上孔饅磕紐奉碰秘傷帖，賴且睛工晚裝銷內(nèi)孫孔百比航較錢粗巾糙充?，F(xiàn)緣瑞狀法調(diào)席查嚇五—惰—融轉(zhuǎn)飄軸椅與故轉(zhuǎn)墳子隨片乎之葛間剩的下極野差戲配眼合下實(shí)繼驗(yàn)②測(cè)量方法測(cè)夸量振時(shí)抵，夫測(cè)惕試滅工殊裝皺不封得揪碰超到租前早后壺軸心承偽襠老底炒部盲，盒避瘦免眼由梯于戚前平后鋼軸夏承宰襠紅底般部傲的治R雕角博或除者痛毛妄刺豪影報(bào)響刮測(cè)流量肢數(shù)涼據(jù)擦。6.結(jié)論

轉(zhuǎn)子轉(zhuǎn)子片襠部最大公差配合轉(zhuǎn)子片內(nèi)徑最小公差，轉(zhuǎn)子轉(zhuǎn)子片襠部最小公差配合轉(zhuǎn)子片內(nèi)徑最大公差所疊片的轉(zhuǎn)子對(duì)轉(zhuǎn)軸的跳動(dòng)影響不大。

現(xiàn)痛狀屯調(diào)店查城五—購(gòu)—價(jià)轉(zhuǎn)通軸播與呈轉(zhuǎn)律子巖片感之嶼間扣的窩極瞞差挨配滔合狂實(shí)陜驗(yàn)7.補(bǔ)充實(shí)驗(yàn)

把以上8支轉(zhuǎn)軸壓上壓圈后再進(jìn)行跳動(dòng)測(cè)試，壓圈選擇24-0.13，得到如下數(shù)據(jù)實(shí)驗(yàn)組別組別A（松配）組別B（緊配）編號(hào)12345678起初跳動(dòng)0.010.0050.0050.010.0050.010.0050.005疊片后跳動(dòng)0.010.020.010.0150.010.0150.010.01變量△100.0150.0050.0050.0050.0050.0050.005壓壓圈后0.010.030.0150.020.020.090.070.025變量△200.010.0050.0050.010.0750.060.015平均變化值0.0050.04

8毛.償實(shí)采驗(yàn)敗結(jié)仗論轉(zhuǎn)偏軸辭與痛轉(zhuǎn)再子蟻片圾之服間勁的民緊漲配踩比私松丘配盡跳盆動(dòng)形明當(dāng)顯星較客大舟?，F(xiàn)雞狀穿調(diào)鞏查掘六—矮—卷轉(zhuǎn)墾軸棄與遮壓疲圈妥之察間請(qǐng)的怨極傳差森配亭合丘實(shí)秒驗(yàn)實(shí)輸驗(yàn)件者緞：香黃汗懋斥淮牛、旁陳屯旭熟明測(cè)系試層員忘：括黃柏懋突淮蟲、次陳綁旭倍明實(shí)鈴驗(yàn)擺項(xiàng)偽目場(chǎng)：嬸轉(zhuǎn)脊軸緊與結(jié)壓昨圈靜之輝間謀的觀極捐差陜配績(jī)合崖帶垮來屢的獄影衫響剩度實(shí)拉驗(yàn)拔日鼻期浪：閣2幕0喇1蓄1殲?zāi)瓯?面1覺月隊(duì)2旺3罰日實(shí)陷驗(yàn)膨宗塵旨鴿：妖數(shù)方據(jù)猾真淹實(shí)史可板靠墊、歪實(shí)笑驗(yàn)絹切編實(shí)綿可遺行麗、慨項(xiàng)蒜目襖拓害展憂而敞不潔受澤局嶼限現(xiàn)霉?fàn)罴逭{(diào)持查頃六—另—避轉(zhuǎn)的軸籍與挨壓莊圈練之剝間只的兼極武差車配百合量實(shí)析驗(yàn)1.測(cè)試條件：

選取轉(zhuǎn)軸壓圈襠部直徑的極限公差和壓圈內(nèi)徑尺寸極限公差各20PCS.數(shù)據(jù)如下（單位：mm）轉(zhuǎn)軸壓圈襠部外徑

實(shí)驗(yàn)組別組別A（松配）編號(hào)12345678910轉(zhuǎn)軸外徑24-0.1124-0.1124-0.1124-0.1124-0.1124-0.1124-0.1124-0.1124-0.1124-0.11起初跳動(dòng)0.0050.0030.010.0030.0050.0050.0070.0040.0050.01

實(shí)驗(yàn)組別組別B（緊配）編號(hào)12345678910轉(zhuǎn)軸外徑24-0.0924-0.0924-0.0924-0.0924-0.0924-0.0924-0.0924-0.0924-0.0924-0.09起初跳動(dòng)0.010.010.0070.0040.0030.0050.0030.0050.0040.006

壓圈內(nèi)徑

實(shí)驗(yàn)組別組別A（松配)組別B(緊配）

壓圈內(nèi)徑24-0.1324-0.15

2.實(shí)驗(yàn)方法

轉(zhuǎn)軸壓圈襠部最大公差配合壓圈內(nèi)徑最小公差，轉(zhuǎn)軸壓圈襠部最小公差配合壓圈內(nèi)徑最大公差。

現(xiàn)脫狀預(yù)調(diào)土查鑒六—鄭—貞轉(zhuǎn)嗎軸耐與換壓府圈稅之躲間厲的膝極莊差認(rèn)配岸合廚實(shí)躲驗(yàn)3.數(shù)據(jù)

實(shí)驗(yàn)組別組別A（松配）編號(hào)12345678910起初跳動(dòng)0.0050.0030.010.0030.0050.0050.0070.0040.0050.01疊片后跳動(dòng)0.0080.0080.0070.0080.0090.010.0050.0080.0020.005變量△0.0030.005-0.0030.0050.0040.005-0.0020.004-0.003-0.005平均變化值0.0013

實(shí)驗(yàn)組別組別B（緊配）編號(hào)12345678910起初跳動(dòng)0.010.010.0070.0040.0030.0050.0030.0050.0040.006疊片后跳動(dòng)0.0050.0070.010.0070.0080.0110.0080.0090.0080.009變量△-0.005-0.0030.0030.0030.0050.0060.0050.0040.0040.003平均變化值0.0025

4.實(shí)驗(yàn)結(jié)論：

轉(zhuǎn)軸壓圈襠部與壓圈內(nèi)徑的極差配合，松配較比緊配跳動(dòng)小，但總體變化不大。

現(xiàn)恐狀膚調(diào)姐查燙七—想—仆壓吐圈岸導(dǎo)夕向棚實(shí)籠驗(yàn)實(shí)鬧驗(yàn)促者鎮(zhèn)：千徐匆良乳忠誕、渾余疑啟肚杰測(cè)拒試候員償：淹張忠利網(wǎng)香實(shí)椒驗(yàn)帆項(xiàng)夫目盾：財(cái)增扶設(shè)錫壓緞圈溪導(dǎo)伶向煤實(shí)濾驗(yàn)實(shí)美驗(yàn)織日棕期廢：粉2膛0蠶1女1歉年囑1治1滋月醬2查4腰日實(shí)痛驗(yàn)召宗律旨由：推數(shù)拋據(jù)殿真脂實(shí)鍬可虎靠蒸、煤實(shí)幼驗(yàn)嚴(yán)切左實(shí)余可亭行碰、全項(xiàng)軟目孔拓岔展鹽而律不安受謊局渾限現(xiàn)碼狀場(chǎng)調(diào)價(jià)查前七—比—眼壓哄圈膠導(dǎo)宴向痕實(shí)章驗(yàn)1.實(shí)驗(yàn)方法：

選取轉(zhuǎn)軸20PCS，把轉(zhuǎn)軸壓圈襠部的上半段約3mm在磨床上以錐度形式磨小0.40mm到050mm后進(jìn)行疊壓操作。

2.作業(yè)流程

現(xiàn)齡狀止調(diào)尺查癥七—煉—伴壓妥圈撐導(dǎo)苦向沉實(shí)俱驗(yàn)3.測(cè)試數(shù)據(jù)

序號(hào)12345678910起初跳動(dòng)（mm)0.010.010.0150.010.010.010.0150.010.010.015疊壓完成后跳動(dòng)(mm)0.020.030.030.030.010.010.030.030.020.03變化量△0.010.020.0150.02000.0150.020.010.015

序號(hào)11121314151617181920起初跳動(dòng)(mm)0.010.010.010.010.010.010.0150.010.010.01疊壓完成后跳動(dòng)(mm)0.0250.030.030.020.020.020.040.020.030.03變化量△0.0150.020.020.010.010.010.0250.010.020.024.結(jié)論

①與現(xiàn)狀調(diào)查一的數(shù)據(jù)進(jìn)行對(duì)比，可以看出在沒有進(jìn)行導(dǎo)向操作時(shí)的不良率為30%，在進(jìn)行導(dǎo)向操作后的不良率為5%，不良率下降了25%；②在沒有進(jìn)行導(dǎo)向操作前的最大跳動(dòng)值為0.06mm，增設(shè)導(dǎo)向后的最大跳動(dòng)值為0.04mm；③增設(shè)導(dǎo)向后作業(yè)，轉(zhuǎn)軸跳動(dòng)值明顯降低，不良率明顯下降。

現(xiàn)峰狀外調(diào)仆查蛙八—況—毫操理作伸工畝差前異挑實(shí)晨驗(yàn)實(shí)窄驗(yàn)騙者快：鉤徐瘡良芳忠槐、比張俱利萌香測(cè)英試歌員親：朗張束利挨香實(shí)件驗(yàn)弟項(xiàng)泡目筋：僅操?gòu)?fù)作流工月之凡間渾的奏個(gè)喜體提操溫作夠差寬異實(shí)葬驗(yàn)快日孤期賴：借2劫0幣1膨1嫁年菌1敬1舌月貓2跪2捎日實(shí)煤驗(yàn)矮宗蟻旨惜：華數(shù)石據(jù)租真喉實(shí)恐可問靠昆、殃實(shí)趁驗(yàn)剃切帆實(shí)雨可境行新、袍項(xiàng)爐目陶拓獎(jiǎng)?wù)寡霾豢钍苣咕仲\限現(xiàn)經(jīng)狀撈調(diào)叢查多八—押—惱操蜘作金工皂差爽異洋實(shí)楚驗(yàn)轉(zhuǎn)軸型號(hào)：110/4N作業(yè)員：崔詩(shī)文作業(yè)員：徐良芳編號(hào)疊壓前疊壓后動(dòng)平衡后變化量△編號(hào)疊壓前疊壓后動(dòng)平衡后變化量△10.0150.0150.040.02510.0150.020.030.01520.010.0150.050.0420.0150.020.080.06530.010.0150.030.0230.010.020.030.0240.010.0150.050.0440.010.010.040.0350.010.010.040.0350.010.020.050.0460.010.010.050.0460.010.0150.040.0370.010.010.1O0.0970.010.010.040.0380.010.010.080.0780.0150.020.040.02590.0150.0150.040.02590.010.020.040.03100.010.010.040.03100.010.010.050.04平均變化值：0.041平均變化值：0.03251綠.棵實(shí)雪驗(yàn)扯數(shù)礎(chǔ)據(jù)2渴.啊實(shí)仁驗(yàn)塔結(jié)店論芽：兩弊作伏業(yè)姨員密之卻間眾存劇在濤的練差烈異杏不味大徑，建基吩本報(bào)相悅當(dāng)血。實(shí)幼驗(yàn)德驗(yàn)狼證序稍號(hào)工恭序110轉(zhuǎn)軸尺寸變更實(shí)驗(yàn)產(chǎn)品名稱伺服110轉(zhuǎn)軸規(guī)格型號(hào)110/6N實(shí)驗(yàn)項(xiàng)目疊壓及烘箱對(duì)轉(zhuǎn)軸跳動(dòng)的影響軸跳動(dòng)疊片跳動(dòng)變化量壓圈跳動(dòng)變化量烘干跳動(dòng)變化量10.0030.010.0070.0240.0140.040.01620.0040.0140.010.040.0260.04030.0050.0140.0090.040.0260.04040.010.0100.040.030.04050.0140.01400.030.0160.0340.00460.0060.00600.040.0340.04070.0120.01200.020.0080.030.0180.0120.0140.0020.040.0260.04090.0040.020.0160.040.020.040100.0060.0160.010.040.0240.03-0.01110.0060.020.0140.030.010.030120.0050.010.0050.030.020.040.01130.0060.020.0140.030.010.030140.010.0100.040.030.040150.0040.0120.0080.030.0180.030

軸杰外涂徑須尺析寸崇由囑原除來濟(jì)的￠抽2悄4歇（淘0景/逃-日0耕.鴨0撒1銀）鴿變踏為洽￠云2蹦4漢（皺-縱0雷.況0輝1揀/掃-毯0素.膽0犧1滅5改）實(shí)侄驗(yàn)兄驗(yàn)殿證160.0050.010.0050.0320.0220.040.008170.0080.010.0020.040.030.040180.0080.020.0120.0240.0040.030.006190.0050.010.0050.040.030.040200.0050.010.0050.030.020.030210.0080.00800.0340.0260.040.006220.0060.010.0040.0360.0260.040.004230.0130.0150.0020.030.0150.0340.004240.0070.0180.0110.050.0320.050250.0080.020.0120.030.010.030260.0060.020.0140.050.030.050270.0060.0160.010.030.0140.0360.006280.0070.020.0130.030.010.030290.0040.0240.020.030.0060.030300.0060.0140.0080.020.0060.030.01310.0040.020.0160.040.020.040320.0060.010.0040.030.020.030330.0080.020.0120.030.010.030340.010.0240.0140.030.0060.040.01350.0060.020.0140.040.020.040序鑰號(hào)工妥序產(chǎn)品名稱伺服110轉(zhuǎn)軸規(guī)格型號(hào)110/6N實(shí)驗(yàn)項(xiàng)目疊壓及烘箱對(duì)轉(zhuǎn)軸跳動(dòng)的影響軸跳動(dòng)疊片跳動(dòng)變化量壓圈跳動(dòng)變化量烘干跳動(dòng)變化量

實(shí)浮驗(yàn)跨驗(yàn)消證360.0120.020.0080.030.010.030370.0060.010.0040.0350.0250.040.005380.0050.010.0050.030.020.030390.0070.030.0230.040.010.040400.0080.020.0120.0260.0060.040.014410.010.0100.0140.0040.030.016420.0040.020.0160.0260.0060.030.004430.070.012-0.0580.030.0180.030440.0050.010.0050.0320.0220.0360.004450.0040.0140.010.020.0060.030.01460.0050.020.0150.0200.040.02470.0040.010.0060.020.010.030.01480.0060.020.0140.040.020.038-0.002490.0080.010.0020.040.030.038-0.002500.0040.0240.020.040.0160.0420.002平均值0.008020.015220.00720.032660.017440.035960.0033序燦號(hào)工乏序產(chǎn)品名稱伺服110轉(zhuǎn)軸規(guī)格型號(hào)110/6N實(shí)驗(yàn)項(xiàng)目疊壓及烘箱對(duì)轉(zhuǎn)軸跳動(dòng)的影響軸跳動(dòng)疊片跳動(dòng)變化量壓圈跳動(dòng)變化量烘干跳動(dòng)變化量

實(shí)粉驗(yàn)隆對(duì)聲比幟總金結(jié)對(duì)番比罵實(shí)倦驗(yàn)失條頌件斥：犁在混改釋變仗軸情外壤