制造質(zhì)量計(jì)劃rev 01包括附錄

BriefDescriptionofthePurposeoftheManufacturing QualityReferenceControlofInspectionandLCWJVInspectionandSupervision ceofControlofControlofNonconformingIdentificationandFinalQualityControlationHandling,StorageandQualityAppendixA:ISO9001AppendixB:ProductionflowchartandQualitycontrolflowchartAppendixC:QA/QCOrganizationChartsandprojectorganizationChartsAppendixD:QualitycontrolproceduresAppendixE:Qualitycontrol AppendixF:CalibrationrecordsAppendixG:InspectionandtestnThisManufacturingQuality ndetailsthespecificrequirementsfortheapplicationoftheQA/QCsystemforfabricationofAluminumextrusionsfabrication,Facadepanelassembly,Facadesteelwork,Castingsteelworkandstainlesssteelworkfor–Zhuhai–MacaoBridgeBoundaryCrossingFacility-PassengerClearanceBuildingbySingyesEngineering(HK) .undercontractreference:HY/2013/01Thesupply,fabricationandassemblyoftheAluminumextrusionsandfacadepanelswillbeprocessedinthefactoryofSingyesEngineering(HK).ThefactoryislocatedinJinding,ZhuhaiJindingntcoversareaof27,000sqm.Ithastheproductionlineforhigh-endwindowsanddoors,curtainwall,steelstructure,sheetmetal.Wehavehigh-endhigh-precisionequipments.SomeofthemareimportedfromU.S.A,Germany,andItaly.Itcontainsthreeworldclassunitizedcurtainwallproductionlines,onedoorsandwindowsproductionline.Annualoutputofunitizedcurtainwallreachesto150,000sqm.Annualoutofaluminumwindows&doorsreachesto100,000sqm. isimplementingISO9001toexecuteallworksunderQA/QCprocedure.PleaserefertoAppendixA.BriefDescriptionoftheThescopeofworkcoverbythisProjectQualitynCurtainWallTypeCurtainWallTypeCurtainWallTypeCurtainWallTypeCurtainWallTypeAlumExtrusionFacadesteelCastingsteelStainlesssteelAdetailedproductionflowchartisshowninAppendixPurposeoftheManufacturingQualityTheManufacturingQualitynprovidesthebasisforthecontrolofcriticalqualityactivities.ThecontrolisachievedbytheimplementationofsystemproceduresandQualityThequalityobjectivesoftheManufacturingQualitynareasEffectivecommunicationwiththesprojectmanagementEffectivecommunicationwiththesrepresentativeintheEstablishproperorganizationforinhousequalityEstablishfinalQCationAchievecompliancetoallspecifiedThisManufacturingQualitynissuitableformaterialprocurement,fabrication,qualitycontrolsystemsanddeliveryoftheCurtainwallpanels,AlumcladdingsandGlassBalustratestositeReferenceThe’sspecifications,drawingsandotherrelevantsaretobereferencedinthissectionwithcrossreferencetothesupplycontractpages.Thekeypositionsthataffectqualityinthefactoryorganizationaretobestatedherewithanoutlineoftheirresponsibilities.PleaserefertoAppendixAfororganizationchartdetails.ControlofMaterialsrequiredtobepurchasedwillbeidentifiedandaprocurementnwillbeMaterialsdeliveredtothefabricationworkshoparesubjecttoreceivinginspectionludingtheverificationofassociatedationandallrelevanttestingSuitablemarkingoridentificationwillbeprovidedtoinsureAllequipmentsareregularlycalibratedtoinsurefabricationSamplesofmaterialandfabricationinspectionreportareshowninAppendixE.SamplesofcalibrationrecordareshowninAppendixF.InspectionandTheInspectionandtestingnsummariestheinspectionandtestingrelatedstandardsandrequirementstobefollowedbythefactory.RefertotheInspectionandTestninAppendixELCWJVInspectionandSupervisionatceofMonitorfabricationIssuenon-conformancereportsasrequiredandfollowupasMaterialsdeliveredtothefabricationworkshoparesubjecttoreceivinginspectionludingtheverificationofassociated ationandallrelevanttestingasrequiredundertheprojectControl Methodstatements,qualityns,inspection&testns,shopdrawingsandotherproceduralsarethekeystoensurethatthefabricationiscompletedonscheduleandwiththerequiredquality.ThesewillbetransmittedusingtheITEtransmittalsystem.Hardcopiesofshopdrawingswillbecontrolled,numbered,choppedwithredcontrolstampandsignedforatthemanufacturerControlofNonconformingMaterial/Work/Productsthatdonotconformtospecifiedrequirementsshallbepreventedfromunintendeduseorfurtherprocessing.AllsuchnonconformingproductsidentifiedshallbesegregatedandreportedtothefactoryQCmanagerandLCWJVIdentificationandAppropriatemethodsshallbeemployedtoinsurethatallfabricatedcomponentsareclearlyidentifiedwithsuitabletraceabilitytotheappropriatedrawingsandqualityrecordsFinalQualityControlationAllfinalQualityControlationwillbesubmittedatthesametimeas(structure,gantryetc)areshipped.Theonlyexceptionwillbethattheoriginalnondestructivetestingreports(VisualTesting(VT),MaicParticleTesting(MPT)andUltrasonicTesting(UT))canbesubmittedinatimelymanner(numberofdaystobeagreedto).Thedraftreportsaretobesubmittedatthesametimeasallotherfinal ation.ThenningandorganizedcompilationofhandoverrecordswillbedoneasproductionprogressesusingtheAppendixL:Sample“FinalRecordsHandoverSummaryList”Handling,StorageandSteelworkandfabricatedsectionsshallbestoredoffthegroundonlevelsupportsindesignatedareaswithsuitabledrainagethatiscovered.ThefollowingmeasuresshallbeimplementedpriortoshipCheckthepackingDevelopashipReviewtheshipagenciesProvide sforeachQualityTheQualityManagerorManufacturingQA/QCManagershallarrangeorconductsurveillancechecksasrequiredtoverifythattheproperimplementationofthequalitysystemisbeingadheredto.AppendixA:ISO9001AppendixB:ProductionflowchartandQualitycontrolflowAppendixC:QA/QCOrganizationGeneralGeneralZhangntQualityChenntQualityChenJiyang、HuangDeputyHuangDeputyHuangChenLanLanringMaterial

No.1Fab.

No.2Fab.

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Line3

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DeputyFactoryZhaontDeputyFactoryZhaontFu ntFab.WuLiangWuLiang ce e ce1Team2Team3 gTeamingHeContractNo.-Zhuhai-MacaoBridgeBoundaryCrossingFacilities–PassengerClearanceBuildingSingyesOrganizationChart–Revision0413July

Leighton–ChunWooJointVentureRobertBirdGroupEngineering&Design‐

Fa?ade

Fa?ade

ProjectDirectorSamLIANGProjectSimonPC

DeputyChiefWang

LEADRonald

Chris

CommercialSam Structural

William

SiteAndy

ProjectCoordinatorKenny

Control/MEPCoordinatorAliceHOStructural

Fa?adeAdvisorAlvin

ProcurementHuangXiao

tyRyan

ProductionXu

SiteInstallation Survey

Safety

QA/QC

AliceStructureSteelworkWilliamSteelworkAurecon

FrankyDerek

FacadeH.C.SingyesJosephS

DesignCK

ProcurementSteven

AssistantLiXiao ProjectDerek

ProductionDirectorH.C.

StructuralSteelDoubleBowTruss/SingleBowTrussStructural

W.K.

SafetySafetyPripalStructuralDrAlecsPeterWong

TechnicalRachelDesign

DesignTeam

DesignSFDesignGuangZhou

VeraProcurement

FabricationJaminnning/ProductionTechnical/QA/QC/SafetyTeam

LogisticsLmes

AssemblyGotAssembly/LiftingCasting

FabricationZhaoFabrication

LogisticsZhouLogisticsAbby

RHSWallTypeA/BWallTypeC/D/E

SafetySteel

DoubleBowTruss/ RHSSubframeSingleBowTruss

AssemblyFuCai

QA/QCRowa

GlassBalustrade/Casting

Aluminium

QA/QCDesignScopeof‐INHABIT–AdvisortoSingyesforfa?ade–AURECON–Structuralsteelworkscalculation–CED–Curtainwallshopdrawings&calculations(PMU,WalltypeAto–SINGYES–VMUdrawings&combineddrawingsforsteelworks&curtain–JINGGONG–Structuralsteelworkfrabrication

Fabrication&Logistics Onsite AppendixD:QualityControl

Date:01JunFactoryStandar港大橋項(xiàng)目品質(zhì)檢驗(yàn)程序-Zhuhai-MacaoBridgeBoundary CrossingFacilities–PassengerClearanceBuilding Quality InspectionProcedures 綠色建筑科技（以下簡(jiǎn)稱“綠建公司”）能技術(shù)限公司（港股代碼：00750）的全資子公司。建公司致力于綠色建筑領(lǐng)域技術(shù)研究、方案設(shè)計(jì)、生產(chǎn)加工、工程安裝及運(yùn)行等，并從事大型能光伏并網(wǎng)發(fā)電、微電網(wǎng)能源系統(tǒng)的開(kāi)發(fā)、投資、建設(shè)和運(yùn)營(yíng)，擁有國(guó)家壹級(jí)施工、甲級(jí)設(shè)計(jì)資質(zhì)以及600多項(xiàng)大型公司本著“誠(chéng)信、專業(yè)、高效、學(xué)習(xí)”的企業(yè)精神，堅(jiān)持“固本、創(chuàng)新、走”在多年的生產(chǎn)實(shí)踐過(guò)程中，建了一套較完善而又極具靈活性的體系，及科學(xué)合理的生產(chǎn)管理經(jīng)營(yíng)模式。本公司一向秉著“客戶至上，質(zhì)量第一”的和原則，以質(zhì)量求，以效益求發(fā)展，使在日趨激烈的市場(chǎng)競(jìng)爭(zhēng)中，占據(jù)了比較穩(wěn)固的行業(yè)地位產(chǎn)品質(zhì)量的保障，是占據(jù)市場(chǎng)的有力后盾。在原材料來(lái)貨檢查及生產(chǎn)、各工序的質(zhì)檢過(guò)程中， ZhuhaiSingyesGreenBuildingTechnologyCo.isawhollyownedsubsidiaryofSingyesSolarHoldingsLimited(HKExcode:00750).The specializesinresearch,design,manufacturing,installationandoperationforgreenbuildings,largeon-gridsolarpowerntsandmicro-gridsystems.WithnationalClassIcontractingandGradeAdesignqualificationforcurtainwallprojects,wecompletedmorethan600projects.Wewillfollowthespiritof"Integrity,Professional,EfficientandLearning"andthestrategyof"Consolidation,Innovation,Industrialization",rootinthefieldofgreenbuildingtoserviceglobalmarket.Withproductionconventionalcurtainwallofmanyyears,wehaveaccumulatedrichexperienceinaluminiumproductionandsetupasetofperfectandflexiblequalitycontrolsystemaswellasscientificandreasonableproductionmanagementmode.Allthetime,wehaveadheredtotheaimandpripleof"customerfirstandqualityforemost",takenqualityassurvivalbaseanddevelopedbasedonprofitsothatwetakefirmholdoftheleadingpositioninthecompetitivemarket.Guaranteeinthequalityisourpowerfulbackinginmarketshare.For ingmaterialscheckandqualitycontrolforeveryproductiondepartmentandeveryworkprocedure,weadoptthecheckmodeofcombiningnationalindustrialstandardsandprojectpracticerequirements,soastomeettheactualdemandofeachproject.Forthequalitycheckofthefactory,aftermulti-directionaleffortsandpractices,wehaveobtainedremarkableachievementsandprovidedreliableguaranteeforourproductquality.We eallcirclestogiveusmoredirectionsandsuggestionsandcommentsfordeficiencyinworksoastomakeourcurtainwallindustrymarchonanewandhigherstep.目的 說(shuō)明 有關(guān)標(biāo)準(zhǔn)、文件RelatedStandards 5Quality 質(zhì)量保證Quality 螺絲開(kāi)孔配合標(biāo)準(zhǔn)ScrewOpeningMatching ingG1ass 開(kāi)料檢查Cutting 加工檢查Processing 唧膠檢查StructuralGlazing 成品檢查Finishedproduct 目的Inordertomakesurethatthequalitycheckofthefacadeproductsofthefactorycanbeconductedaccordingtocertainproceduresandprovidedrequirementssoastoensuretheproductqualityandsatisfycustomers.Thisqualitycheckprocedureisformulatedonthebasisofproductionpracticeandperthisprojectqualityrequirementsofthe formanyyearsandisconformingtothecurrentfacadeproductsmanufacturecheck.ThecontentofthisqualitycheckprocedureisaccordantwiththestandardfromsothatitiseasytounderstandandThiscontentofthisqualitycheckiecutedbythequalitycheckdepartmentwhowilldirectlyreportthecheckresulttotheproductionmanager.Inordertoupdatetechnologyandheightenqualitycontrol,thisprocedure,whenexecuted,canbeimprovedcontinuouslywiththereviewandapprovaloftheproductionmanger.TheImplementationProcessThequalitychecker,aftertrainedforspecificpost,shallmeettherequirementsoftwork. shallprovidehumanresourcesandtestandmeasuretoolsandteststandardsetcfortheconductionofthisprocedure. Thestandard/industrialforaluminiumshouldbefollowas:ASTMB647,ASTMB-211,ASTM12373-5,ASTMD1400,ENISO2360,BS8118,BSEN485,BSEN573-3,BSEN755,AAMA2604&AAMA2605.Thestandard/industrialforglassproductsshouldbefollowas:ASTMC1279,BSEN572,BSEN952,BSEN1279,BSEN14179,BS6496.Thestandard/industrialforsteelproductsshouldbefollowas:BSEN287-1,BSEN10293,BSEN10088,BSEN17141,BS5950-5,BSENISO1461,BS729.Thestandard/industrialforsiliconadhesivesshouldbefollowas:ASTMC794-01,ASTMC1135,ASTMC1087,ASTMC1184.Thestandard/industrialforconstructionhardwareshouldbefollowas:BS4190,BS6105,BSENISO3506.5QualityThequalityorganizationstructurereferstotheauthorityandresponsibilityandthecorrespondingrelationshipsetupaccordingocertainprocessesforthepurposeofmonitoringandensuringproductquality.StructureChartofQuality反反Dept.Dept.QCDept.Dept.5.2執(zhí)行要 Aswepromisemuchforqualitycontrolandguaranty,ourhighestresponsi1ityandobjectivearetoensuree1igibleproductsforcustomers.Toachievetheobjective,theQCdepartmentmustmeetthefo11owingrequirements:Makingsurecolorsamp1e,filmthickness,rigidity,property,surfacestandardsetcareconfirmedbytheproject;Makingsurethat conformingtotherelatedstandardswhichindrawingsMakingsurethatthemeasuretoolsusedhasbeenca1ibratedtobee1igib1eandMakingsuretherearesamplingtestsorfulltestsaccordingtonormaltestmethodinAQLSpotCheckList;Makingsurethedefectiveproductfoundduringtestislabeledandseparatedintimeandreportedtothequalitycheckdirectorforreview;Makingsurethereisthetreatmentthatfollowsuptothedefectiveproduct;allitemsmustbefromdefects;MakingsurethateachqualitycheckeroneachstageisdedicatedandcooperativetoeachMakingsurethatthereisaconclusiontothequalityofproduction,processinganddeliveryeveryeverymonthandreportedtotheproductionmanager;MakingsurethatthequalitycheckisbeenimprovedsoastoensureconfidenceinqualityQualityQualityguarantyreferstoallnnedandsystematicactivitiesimplementedduringqualitycontroltoensurequalitycanmeetthedemandofownerorcustomeranddedicatetoheighteningconfidenceinquality.Check質(zhì)量員的素質(zhì)對(duì)質(zhì)量保證有較大的，對(duì)質(zhì)檢員的重視，不僅只注重學(xué)歷，還Thequalityofthequalitycheckeraffectsmuchqualityguaranty.Sofarasqualitycheckerisconcerned,wenoton1ypayattentiontoeducationbackground,butalsonotehighdedicationandresponsibilitysense,evenhighproficiencyandprofessiona1ism,soastoensureproductquality.Inorderthatqualitycheckerscanhighproficiencyandprofessiona1ism,soastoensureproductquality.Inorderthatqualitycheckerscanworkharmonicallyandcooperativelyforqualitycheck,theyarearrangedasfollows:Production QualityCheck hargeof ing hargeofmeterialscuttingProductionQCCurtainWallProductionQCQCGroup廠內(nèi)質(zhì)量檢查In-factoryqualityQC缺陷不合格品的處理Handlingofdefectiveandineligible質(zhì)檢部所有報(bào)表與數(shù)據(jù)管理Managementofallformsand質(zhì)量保證Quality最終檢查FinalQCGroup協(xié)助質(zhì)檢主管日常各處質(zhì)檢工作AssistingQCdirectortohandledailyQCworkReviewingeveryQCQC質(zhì)檢報(bào)告、資料的整理TidyingQCreports質(zhì)檢資料的分發(fā)Distributing sQuality detailedqualitycheckandtestofeachgroupCheck

退貨質(zhì)檢主管質(zhì)檢主管質(zhì)檢主管RawRawMaterialsSpec.ColorSurfaceColorSurfacetyReviewedbyDCPrinting,Milling&Pressing

ReviewedbyReviewedbyDC(Defective

rReviewedReviewedbyDCReviewedbyDC員試求求目視.測(cè)量/拉尺.相關(guān)版CheckActivities&CheckRange&RelatedmNormalvisualinspectionandruler.calipers,protractor,filmmeasuringmeter,Type,spec.,filmcoatingadhesion,angle,sampleNormalvisualinspectionandruler.,calipers,Surface,surfacetreatment,spec.,angle,relatedhole IronMeasuring&ruler,calipers,angle,materialconnectionandrelatedhole drawing&Measuring&color,rigidity,relatedmatchingetcdrawing&innerfactoryruler,calipers,square,Type,length,angle,surface,material drawing&innerfactoryruler,calipers,square, Type,length,angle,direction,ty,printingpit,millingposition,cutting,mounting,material Normalvisualmeasure/lightbox,measuringruler,andprotractorSurface,spec.,angledrawing&innerfactoryMeasure,/Measuringruler,calipers,square,Processingreview,materialsassembly,screw,backboard,heatinsulationcotton,andfinisheddrawing&Measure,&calipers,squarebutterflytest,cuptest,adhesiontest(commonadhesive),watertest,siliconeadhesivespec.Andappearanceetc.drawing&relatedstandardandAccordingtodrawings,arecompleteandingoodcondition.drawing&relatedstandardandVisualinspection&ruler&relatededitionAccordingtodrawings,recheckwhetherallandingoodcondition.簡(jiǎn)化《AQL》-來(lái)貨、生產(chǎn)抽檢表SimplifiedAQL- ingGoodsandProductionSpotCheckTable(ISO2859)Test開(kāi)料加工MarkingMarking框料/副框/碼件Frame/Sub-裝嵌、包裝、MarkingMarkingDeliveryCurtailWall(assembly, beforedelivery)散件Scattered幕墻生產(chǎn)檢驗(yàn)公差表CurtainProductionInspectionToleranceTableThelengthtolerance:Referstotheru1eofForm1`,theang1eto1erance:Referstotheru1eof表1(From圖例(TestLength)6001及以上and 表2(From圖例測(cè)量角度ａ)(100and(251andrefersto0~90°angletoleranceaftertheconvertingofsubtense表3(Form圖例(Pitch(Space卡尺(300and(Wall&TransomandTransom(4500Lock(AnySpace(SteelSupport用此公差。Remark:Themostbasicrequirementisthatalloftheassemblingholescanassemblethenconsideringtheadjustofthetolerancerange.If±1.5can'tguaranteetheassembly,wemustdesertthistolerance.圖例mm(Test公差mm(Usualruleofform3;PartResectingTolerance:Referstotheruleofform4)組裝部分Mounting表5(Form圖例(TestDim.)(TheMatchingStepPositionbetweenWindowFrameand(TheSpaceLengthbetweenBackPanelandMaterialExternal(TheHorizontalSpaceLengthMullion(TheSpaceLengthbetweenacceptabletoleranceofdiagonalistheresultofthecrossedcontrast.Thatis,theresultofL1→L2orL2→L1equalorlessthanthetolerance.6(StructureAdhesiveDeptWorkingProcedureTolerance:Referstotheruleofform6)表6(Form圖例(TestFacedAdhesive(TheSpaceLengthbetweentheGlasandtheMetalringRuler)CoverSpace(Even,full&nobubbles)(Structure(Even,full&nobubbles)碰口平整.隙(Even,full&nobubbles)ScrewOpeningMatching徑 機(jī)絲類模螺絲孔.Typically,12#~16#areapplicableformoldopeningsection 6#~12#通常不適合4mm以上壁厚的自攻緊固使用.Typically,6#~12#arenotapplicablefortheself-adaptingfixingofwallthicknessmorethanholebeforematerialwallthicknessislessthanorequalto4.5mm,whileT＞5biggerthan3.基本尺寸必須遵照的開(kāi)孔最小尺寸，公差是在不同情況修正的范圍，例如4.8+0.2指常規(guī)下開(kāi)孔尺寸為4.8，若多孔裝配或材料較厚時(shí)開(kāi)孔允許在4.8~5.0mm之間選擇；Thebasicsizereferstothemin.openingsizethatmustbeadjustedbyandwhosetoleranceissubjecttodifferentcase,forexample,4.8+0.2meansthattheopeningholesizeis4.8andifformulti-holeassemblyormaterialstoothick,openingholecanbewithinspecialfixingandconnectionrequirementsoccur,screwopeningsizesubjecttoactualsituationortensiletestresultshallbechosen.5.沉頭螺絲按實(shí)際樣件拔孔，厚度6mmM8以上牙孔攻頭攻，二攻兩次。Thecountersunkheadedscrewshallbedrilledaccordingtotheactualmaterialsthematerialswiththicknessmorethan6mmmustundergo ndsecondary來(lái)貨配件檢查Qua1itycheckprocedure- MaterialCheckTypica11y,herepartsrefertoa1uminumsheet,fo1dingparts,ironware,casting,adhesivestrap,lock, sealant,hardware,etcauxi1iarytotheproject.CheckConfirmeddrawing(mo1ddrawing/processingdrawing),confirmedco1orsamp1e,ContractNo.HY/2013/01ParticularSpecification&customerdemand.CheckThelength,width,thicknessangleandrigidityetcofthepartsshallbecheckedaccordingtotheconfirmeddrawingsandtheto1eranceallowedshallbeconformingtothedrawing.Forthepartsneedingmatching/pull-onconnection/bucking-up-installation,trial-pullonandtrial-assemblywithactualobjectsmustbeconducted.Inthecasethatthepartshavetechnologicalprocessing,eachprocessingsizemustbetestedor檢查Test鋁板、折件A1uminumSheetsandFo1ding ThecolorshallbeconformingtotheapprovedcolorsamplefortheThesurfaceshallbesmoothandofforeignobjectsf1owtraces,crackscrusting,stainserosion,bubbles,loosenfitc.ｕｍ,Thecoatinglayershallbeconfirmingtotheprovidedrequirements;theaverageva1ueofcoatingthicknessmeasuredfromany5pointscannotbelessthanthestandard3ｕｍ,otherwiseitisTheadhesionofthecoatinglayer,aftercarefulcheck,shallbeconformingtotherequirementsofConfirmwhetherthesurfacetreatmentistreatment- ,heatdipga1vanization,e1ectroqyticzting,erosion-roofpaintingetc,Theappearanceofironwareismotallowedtohaveoxidation,erosion,burst,loosez ,mildewstainsandetc.Theappearanceofironwareismotallowedtohaveoxidation,erosion,burst,loosez,mildewstainsandetc.ThescastingshallbeofblockandmatchStain1essTheseamwiredrawingsurfaceshallbesmooth,equalandofspots,disorderedpatterns,contusions,wavestraps,burninganddistortic.Themirrorpolishingsurfaceshallbec1ear,brightandrealandofspots,disorderedpatterns,contusions,wavestraps,turbidity,shadowinessanddistortion,etc.AllitemsmustbefromThestainlesssteelsurfaceshalladopttheadhesivepaperrein dandfirmforprotectionandmustnotusetheprotectiveadhesivepapereasytofalloff.Thesurfaceshallbesmooth LockandRe1atedThesurfaceshallbesmooth ofsharpedges,burrs,spotsanddisorderedpatternsTheswitchandtrave1ofeachpartshall ofblockandmatch ingAluminium1Qua1ityCheckAfterthemodelandnumberofthemateria1sareconfirmed,measurethetotallengthofthemateria1stoseewhetheritisconformingtothelengthin inggoodslist.質(zhì)檢步聚 Qua1ryCheck標(biāo)注公差為準(zhǔn)，無(wú)項(xiàng)目則BSEN755-9版本的公差標(biāo)準(zhǔn)。AccordingtotheDiedrawing,usedigitaldisycaliperstomeasurethesectionspecificationsofthesectionmaterials,andusecursormicrometercaliperstomeasurewallthickness.Thetoleranceshallbesubjecttothatmarkedinthemo1ddrawingandtheunlisteditemsshallbesubjecttothetolerancestandardsinthelatestversionofthestandardBSEN755-9質(zhì)檢步聚 Qua1ityCheckStepEdgeandAng1eUsewide-baseang1esquarestomeasurethestraight-anglesideofthesectionandusemulti-functionalsquarestomeasureothernone-straight-angleedges.4Qua1ityCheckStepMatchingTheopeningofthesectionrevolvedinmatching,needsnotonlytomeasuretheoreticalspecifications,butalsotohaveconnection/pull-ontestwithactualcompatiblesections/partsetc.5Qua1ityCheckStepCo1orandSurfaceComparethematerialsurfaceco1orwiththeconfirmedandapprovedprojectcolorsampletoseewhetherithaschromaticaberration.Whennecessary,confirmthechromaticaberrationupperandlowerlimitsoastodeterminewhetherthesectionmateria1canbeused.Thesurfaceofthesectionedmaterialshallbesmooth.Innormalvision,disorderedpatterns,contusion,watermark,mo1dingmarketcthatcanaffecttheappearancearenotacceptable.Thesurfaceofthesectionmateria1isnotallowedtohaveflowtraces,cracks,crusting,spots,erosion,bubbles,filmfall-offandetc.6Qua1ityCheckStep10個(gè)量度點(diǎn)(平均距離)，膜層厚度應(yīng)符合各工程指示或特定要求；若無(wú)特別要求，按AAMA2605,AAMA2604,BS6496版的要求執(zhí)行以及ContractNo.HY/2013/01ParticularSpecification。其中陽(yáng)極氧化料膜厚為最小25um，PVDF三涂不小于40um。Thefi1mthicknesstestmeter,beforeuse,needsca1ibratingwithstandardmembranetoseewhetheritisnormal.Theprobeofthefilmthicknesstestmetershallbeverticaltothetestedfiurfaceandcontactthefilmdirectly.Themeasuredfilmthicknessvalueshallberecorded.Themeasuringpoints(withequaldistance)onthesurfaceofonepieceofmaterialcannotbelessthan10.Thefilmthicknessshallconformtoeachprojectdirectiveorspecifiedrequirements.Inthecaseofnospecialrequirements,thelatestversionoftheAAMA2605,AAMA2604,BS6496shouldbesubjecttoimplementation&ContractNo.HY/2013/01ParticularSpecification.Aluminiumalloys≥25um&PVDF≥40um.7Qua1ityCheckStep用特制鋸口界刀，將涂膜會(huì)界成1*1cm小方格，然后用3M膠紙粘貼方格仔，用力拉起膠紙，反復(fù)3~4次。附著力合格之涂膜層，應(yīng)無(wú)被膠紙粘連拉脫現(xiàn)象。Segmentthecoatingfilminto1*1cmsmallpaneswithspecificsaw-toothcutter,thenpastethepaneswith3Mpaper,pullthe3Mpaperupwith for3~4times.Thecoatingfilmwithe1igib1eadhesionshallnotbeloosenedbythe3Mpaper.8Qua1ityCheckStep 偏差按AAMA2605,AAMA2604,BS6496版的要求執(zhí)行。Laythesectionmaterialonatform.Afteritisstableduetotheself-weightofthetform,checktheclearancweenthesectionmaterialandthetformsurfaceaswellasthesidec1earance.ThetoleranceallowedshallbesubjecttothetoleranceprovidedinthelatestversionoftheAAMA2605,AAMA2604andBS6496.9Qua1ityCheckStepAfterthecheck,theeligibleproductshallbemarkedwithgreen"PASS"labelwhiletheineligiblewithred"REJECT"labelandseparatedinthedefectivematerialsbracket.Thedefectreportshallbefilledin,theresponsible shallbeinformedtoreviewandthereviewresultshallberecordedintothecheckreport. ingG1ass1Qua1ityCheckStep玻璃置于燈箱，對(duì)照工程確認(rèn)色樣板，項(xiàng)目spec，按相關(guān)標(biāo)準(zhǔn)進(jìn)行表面檢查，及顏色的判斷。cetheglassinthelightbox,compareitwiththeconfirmedcolorsample,ContractNo.HY/2013/01ParticularSpecificationandcheckthesurfaceanddeterminecolorinaccordancewithrelatedstandards.2Qua1ityCheckStepCleanthestainsonthesurfaceandmeasurethelengthandwidthanddiagonaloftheglasswithmeasuringrulersoastoconfirmwhethertoconformtothedrawing.3Qua1ityCheckStepMeasuretheglassthicknessorthenominalthicknessofthehollowglasstoseewhethertoconfirmtotherequirementsofrelatedstandards.Ifnecessary,p1aenessshallbechecked,i.e.Useapieceofstraightaluminiumtubingtomeasuretheglasssurfaceanduseaclearancegaugetomeasurethec1earancesbetweentheglassandtheupper,middleandlowerpointsofthealuminiumtubing.4Qua1ityCheckStepPropertyCheckthep1atadandnone-tedfacesoftheglasswithpowerinductionpen.Whennecessary,havefragmenttestsoastocheckwhethertheg1assisreind,semi-reindorcommonglass.5Qua1ityCheckStep并在玻璃測(cè)邊貼上“不良玻璃”，編排不良序號(hào)，放置于不良序號(hào)，放置于不良玻Afterthechecktheeligibleg1assshallbemarkedonthefirstsurfaceoutsidetheglassroomwith"Eligid1e"whileineligiblewithreddotandwith"Ine1igib1e",defectserialnumberandcedonthedefectiveglassbracket.Cutting1Qua1ityCheckStepConfirmtherearenodamagesonthesurfaceofthecutmaterials;measurethelengthofthecutmaterialwithmeasuringrulerfromthelefttotheright;measureattwopointsinane;theallowedtolerancecanbecontrolledwithinProductionTestTo1eranceListofcorrespondingproject.2Qua1ityCheckStepCheckheadofthecutmaterialwithsquarestoseethereshallbenoc1earancesbetweenthetwostraightsidesandthetwosidesofthesquarescorresponding.3Qua1ityCheckStepP1acethesectionmaterialproperlyaccordingtothedrawingandthemeasurethebevelofthecutmaterialwithmulti-functionalprotractor.Theallowedto1erancecanbecontrolledwithinProductionTestToleranceListofcorrespondingproject.4Qua1ityCheckStepObservewhetherthesectionofthematerialhaswrink1esorfall-offonthecoatingduetohightemperature.Thecutshallbeevenandsmooth,therollerwave,ofsaw-toothordog-toothedgeswillnotbeacceptable.5Qua1ityCheckStepAfterthecheckisover,theeligibleproductshallbemarkedwithgreen"PASS"labelwhiletheineligiblewithred"REJECT"labelandseparatedandcedinthedefectivebracket,andcorrespondingdefectreporttotherelatedmanagerforfollow-uphandling.Allitemsmustbefromdefects.6Qua1ityCheckStepProcessing1Qua1ityCheckStepAccordingtotheQCdrawing,usemeasuringrulerandcaliperstomeasurethedistanceofprocessingboresandthedistancefromtheholetotheedge.Thecontro1rangeshallbesubjecttoProductionTestToleranceList.2Qua1ityCheckStep拉尺，直角尺尺及卡尺配合測(cè)量加工切位位置與規(guī)格（切位無(wú)鋒棱與毛刺）Usemeasuringrulers,squaresandca11iperstomeasuretheprocessingcuttingpositionandspecifications(cuttingpositionshallhavenosharpedgesandburrs).3Qua1ityCheckSt