中英文最終檢驗程序文件

Procedur程序 Issue版本：1TITLE:TITLE:FinalInspectionProcedure標題：產(chǎn)品終檢程序DOCNo. Rev文件編號：FQP-FQC01版次：APages:PAGE2ofNUMPAGES7Confidential&ProprietaryInformationofZJKCConfidential&ProprietaryInformationofZJKCProcedure程序 Issue版本：1DOCNo.DOCNo. 文件編號：FQP-FQC01Pages:PAGE1ofNUMPAGES7TITLE:FinalInspectionProcedure標題：產(chǎn)品終檢程序 Confidential&ProprietaryInformationofConfidential&ProprietaryInformationofZJKCQF-QA-026/01RevisionHistory更改記錄Issue版本Page#頁碼Rev版次CHANGE更改內(nèi)容WRITTENBY編寫DATE日期ReviewandApproval審查和批準Review[x][x][x][x][][][][][][][]Signature/DateISOOfficer:_______________________QCSup:__________________________QESup:_________________________QAMgr&MR:______________________N/AProgramN/ADirector:________________________N/APM:___________________________N/AN/AStoreMgr:________________________N/AN/APurchasingMgr:____________________N/AN/APMCSup:________________________N/AN/AShippingSup:_____________________N/AN/AFacilityMgr:_____________________N/AReview[][][][][][][][][]Signature/DateFacilityEngineeringMgr:N/A________________________________N/AN/AMEMgr:__________________________N/AN/A1stprocessMgr:____________________N/AN/A2ndProcessMgr:___________________N/AN/APPCMgr:________________________N/AToolingRepair&MaintenanceSup:N/A________________________________N/AN/AHRMgr:________________________N/AN/AADMMgr:________________________N/AN/AMISMgr:_________________________N/AAPP[x]Signature/DatePlant.Manager:__________________CheckedbyDCC/Date:文控審核/日期:EffectivedateEffectivedate Expirydate文件生效日期：________________文件失效日期：_________________目的/Purpose:確保入倉產(chǎn)品之品質(zhì)以及送給客戶前的產(chǎn)品質(zhì)量符合客戶要求。Toensureproductqualitymeetcustomer’srequirementspriortoenterintowarehouseanddelivertocustomer.根據(jù)最終檢驗記錄分析，提供給生產(chǎn)部和工程部，作為產(chǎn)品品質(zhì)改進的方向。ProvidefinalinspectionandanalysisrecordtoProductionDeptandManufacturingEngineeringDept.asanorientationforqualityimprovement.適用範圍Scope:適用于F.P.公司終檢檢驗.ApplytofinalinspectioninFP.定義Definitions:N/A職責Responsibility:QC主管/QE負責對檢驗結果予以審批。QCsupervisor/QEisresponsibleforconfirmationofinspectionresults.FQC組長負責復核檢驗結果。FQCleaderisresponsibleforreviewofinspectionresults.FQC負責對產(chǎn)品進行最終檢驗，當被檢的產(chǎn)品被判為不合格時，F(xiàn)QC有權將不合格產(chǎn)品退回生產(chǎn)部，并要求責任部門的主管﹑組長作出相應的改善，直至結果獲得滿意為止。FQCisresponsibleforthefinalinspectiontotheplasticproduct.Iftheinspectedproductisrejected,FQCisauthorizedtoreturntherejectedpartstotherelevantworkshopandadvisetherelevantsupervisorandleadermakeimprovementuntilOK.程序Procedure:當班FQC對操作員工封箱完畢，且放置于載貨卡板上的產(chǎn)品或送入“待檢區(qū)”的產(chǎn)品進行抽樣檢查。Generally,finalinspectionwillbefinishedonproductionworkshop,FQCshouldcompletedinspectionfortheproductswhichpackedandputontothepalletorshippedto“Waiting-for-inspection”areaintime.FQC在執(zhí)行檢驗前準備對應之《QC檢驗指導票》、《品質(zhì)檢查標準》SQC002、《手持產(chǎn)品噴涂表面檢查標準及測試方法》SQC004或客供標準及限度樣板等檢驗判定之標準或指引。FQCshallpreparecorrespondinginspectionstandardsorinstructions,QCInspectionInstruction,QualityInspectionSpecificationorHandheldProductPaintedsurfaceInspectionStandard&TestingMethodorcustomersuppliedspecialstandard,golden&limitsamplesetc,beforecarryingoutfinalinspection產(chǎn)品抽樣標準確定(如客戶有特別要求,則按照客戶要求進行)。Samplinginspectionstandard(Accordingtocustomerrequirementifany):外觀檢查、包裝檢查：按《ANSI/ASQCZ1.4單次正常抽樣標準》進行。Cosmeticinspection,Packageinspection:Following<ANSI/ASQCZ1.4singlesampleplansfornormalinspection>toperformcosmeticinspection。Major:0.40%Minor:0.65%尺寸檢查、試裝/功能檢查、移印文字圖案位置檢查參照SQC002和SQC004。Dimensioninspection,Assembly/functiontest,Padprinted/ScreenprintedartworkpositioninspectionrefertoSQC002andSQC004.性能檢驗：擦膠等性能測試一般在制程中進行控制，終檢時不再控進行控制。Generally,performanceinspection,abrasiontestsetc.iscontrolledduringIn-processinspection,andnotcontrolledduringfinalinspection.終檢要求說明：Explanationoffinalinspectionrequirements如遇特殊情況(如：急出貨部品；訂單已啤完，生產(chǎn)部需急落模，上另一產(chǎn)品的模生產(chǎn))時，生產(chǎn)部門需提前通知FQC加急檢查，F(xiàn)QC將其優(yōu)先處理。InanyurgentcasesuchasurgentdeliveryoranotherurgenttoolneedtobeloadtheinjectionmachineaftercurrentpartsarealmostreachtothequantityaccordingtotheP.O.,ProductionDept.mustinformFQCfortheinspectionurgentlyandFQCwilldoitinpriority.對于需多工序加工的產(chǎn)品，一般只對成品進行終檢。Ifsomepartneedbepassedto2ndprocess,onlyitsfinishproductneedfinalinspection.針對RoHS產(chǎn)品，F(xiàn)QC必須檢查包裝箱上貼的成品標貼是否含有RoHS符合圖案，若成品標貼上沒有RoHS符合圖案，則檢查結果判定為不合格。RoHS符合圖案樣式如下圖(彩色與黑白效果等同)。若客戶對RoHS產(chǎn)品標識有特殊要求，則執(zhí)行客戶要求。ForRoHScompliantproduct,FQCmustcheckwhetherthelabeliswithRoHSartworkdesignedbyFlextronicsCo.ornot.Ifno,thenthefinaljudgmentisrejected.RoHSartworkisasbelow.IfcustomershavetheirownrequirementonRoHSidentifier,thenwefollowcustomers’.彩色Color 黑白（Blackandwhite）檢查結果的判定。由FQC依對應檢驗標準或指引對抽取的樣本進行檢查結果的判定。Judgetheinspectionresults:Accordingtothecorrespondingstandardsandinstructions,FQCjudgetheinspectionresultsofsampledparts.檢驗後，如果判定合格，將樣本完好地放回原位，然後FQC需在此批產(chǎn)品每箱外標簽上加蓋FQCPASSED章，并把箱口封好，擺放在指定的地方。Ifthepartsareacceptable,FQCreturnthesampletotheoriginalplace,thenchop“FQCPASSED”stamponeverycartonaftersealthecartonanddeposititattheappointedplace.如結果判定為不合格，F(xiàn)QC要在不合格的產(chǎn)品箱上加貼紅色“不合格”標簽（QF-QC-058）并在標簽上注明該狀態(tài)下的產(chǎn)品之批量數(shù)，即***箱數(shù)×***裝箱數(shù)=***PCS(總數(shù)量).然後發(fā)行《不合格品報告》QF-QC-005，該報告需經(jīng)FQC組長和QC主管/QE復核加簽.《不合格品報告》QF-QC-005的編號需填于《FQC檢查報告》QF-QC-032中。Ifthepartsarerejected,FQCshallstickthered“QCRejected”identifications(QF-QC-058)withthebatchsize(i.e.**cartons×***PCS/carton=***PCS)ofnonconformityontherelevantcartons.Thena<NonconformingReport>QF-QC-005shallbeissuedbyFQC.The<Nonconformingreport>QF-QC-005requirebeingapprovedbyFQCleaderandQCsupervisor/QE.TheN.O.ofQF-QC-005istobefilledintherelevantblankin<FQCInspectionReport>QF-QC-032。質(zhì)量記錄Qualityrecord：FQC將檢查的具體情況填入《FQC檢查報告》QF-QC-032。FQCneedtofillin《FQCInspectionReport》QF-QC-032afterinspectioncompleted.檢驗狀況標識:Inspectionstatusidentification對判定合格的產(chǎn)品，終檢QC在該批產(chǎn)品每一外箱上蓋“FQCPASSED”印章，只有蓋“FQCPASSED”印章的成品方可入倉。Foracceptedparts,FQCshallstamp“FQCPASSED”sealonthecarton,onlypartswith“FQCPASSED”sealcanbepassedtowarehouse.不合格品或待處理品需在該批不合格品或待處理品箱上加貼分別加貼紅色“不合格品標貼”QF-QC-058或黃色“待處理品標貼”QF-QC-057。Unqualifiedorpendingproductshallberequiredtoattachwiththered<rejectedlabel>QF-QC-058ortheyellow<pendinglabel>QF-QC-057ontoeachcarton.如客戶要求做SI的部品或某一段時間生產(chǎn)的產(chǎn)品，只有蓋有客戶“Passed”印章的產(chǎn)品才能送貨至成品倉或客戶。Onlythosepartswithcustomer’s“Passed”chopcanbedeliveredtothefinishedgoodstoreorthecustomerifsourceinspection(SI)isrequired.不合格品的處理和跟進Dispositionandfollowingupofnonconformingproduct.所有不合格品依《不合格品管制》程序FQP-NCP01進行。DisposeandfollowupnonconformingproductaccordingtoControlofNonconformingproduct.FQC要對退回生產(chǎn)部的不合格品進行跟進。即對經(jīng)過生產(chǎn)部處理過的產(chǎn)品進行再檢。若再檢結果若仍不合格，則需再次發(fā)出《不合格品報告》QF-QC-005；若其結果仍不滿意則需發(fā)出《不合格品報告》QF-QC-05，直至結果獲得滿意為止。FQCshallfollowupthereturnednonconformingproductwhilere-inspectthedisposedproductandre-issue<Nonconformingreport>QF-QC-005.Ifthenonconformitystilloccurs,<NonconformingReport>QF-QA-005shallbere-issueduntilsatisfiedresult.所有返工或處理后的產(chǎn)品需重新由FQC再檢驗，檢查結果記錄于《不合格品報告》QF-QC-005“結果”欄內(nèi)。