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專用

人人文庫

NATIONALSTANDARD

OFTHEPEOPLESREPUBLICOFCHINA

CodeforInstallationandAcceptanceforEngineering

EquipmentofExtrusionSteelPipe

GB51105-2015

ChiefDevelopmentDepartment:ChinaMetallurgicalConstructionAssociation

ApprovalDepartment:MinistryofHousingandUrban-RuralDevelopment

ofthePeoplesRepublicofChina

ImplementationDate:Feb.1,2016專用

人人文庫

ChinaPlanningPress

Beijing2018

ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2011

EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2018

byChinaPlanningPress

rd專用

3Floor,CTower,GuohongBuilding

No.A11,Muxidi-Beili,XichengDistrict

Beijing,100038

www.jhpress.com

PrintedinChinabyFactoryattachedtoBeijingInstituteofGraphicCommunication

?2012byMinistryofIndustryandInformationTechnologyof

thePeoplesRepublicofChina

Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor

byanym人人文庫eans,graphic,electronic,ormechanical,includingphotocopying,recording,

oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.

Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,

resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof

blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition

includingthisconditionbeingimposedonthesubsequentpurchaser.

ISBN978-7-5182-0808-1

AnnouncementofMinistryofHousingandUrban-Rural

DevelopmentofthePeoplesRepublicofChina

No.814

AnnouncementofMinistryofHousingandUrban-RuralDevelopment

Codeforinstallationandacceptancefor

onIssuingNationalStandard

engineeringequipmentofgrain-orientedsiliconsteelproductionline

Codeforinstallationandacceptanceforengineeringequipmentofextrusionsteelpipe

Thisistoapprove

asanationalstandard,No.GB51105-2015,implementedfromFeb.1,2016,inwhichClauses2.0.9,2.0.17

and11.1.7aremandatoryandmustbeperformedstrictly.

AuthorizedbyResearchInstituteofStandardsandNormsofMOHU專用RD,thiscodeispublishedand

distributedbyChinaPlanningPress.

MinistryofHousingandUrban-RuralDevelopmentofthePeoplesRepublicofChina

ImplementedDate:May11,2015

人人文庫

Foreword

AccordingtotherequirementsofDocumentJianBiao〔2012〕NO.5issuedbyMinistryofHousingand

Urban-RuralDevelopment-"NoticeonPrintingtheDevelopmentandRevisionPlanofNationalEngineering

ConstructionStandardsin2012".ThiscodeiscompiledbyCHINAMCC5GROUPCORP.LTD.

Inthecourseofcompilationofthiscode,thewideinvestigateandresearchiscarriedout,andthe

practicalexperienceofengineeringconstructioninmanyyearsissummarized,andthiscodeisrevised

repeatedlyonthebasisofwidelyseekingopinionsofrelevantunitsandexperts,andfinally,thiscodeis

finalizedafterexamination.

Thecodecomprises11Chaptersand5Appendixeswiththemaintechnicalcontentsasfollows:general

provisions,basicrequirements,equipmentfoundation,anchorboltandbaseplate,equipmentandmaterials

mobilization,Equipmentofpipebilletpreparationsection,punching/expandingpress,extrusionpress,

auxiliaryequipmentofextrusionline,rotaryheatingfurnace,finishinglineequipment,andsafetyand

environmentalprotection.

Theprovisionsprintedinboldtypearecompulsoryonesandmustbe專用enforcedstrictly.

MinistryofHousingandUrban-RuralDevelopmentisinchargeoftheadministrationofthiscodeand

theexplanationofthecompulsoryprovisions,andChinaMetallurgicalConstructionAssociationisincharge

oftheroutinemanagementofthiscode,andCHINAMCC5GROUPCORP.LTDisresponsibleforthe

explanationofspecifictechnicalcontents.Inthecourseofimplementationofthiscode,ifyouhaveopinion

andproposal,pleasesendyouropinionandproposaltoCHINAMCC5GROUPSHANGHAICORP.LTD

(Address:No.2501,TieliRoad,BaoshanDistrict,Shanghai,China.PostalCode:201900,F(xiàn)AX:021-

36214485,E-mail:shwyjszx@163.com).

ChiefDevelopmentOrganization,ParticipatingDevelopmentOrganizations,ChiefDraftingStaffand

ChiefExaminersofthiscodeareasfollows:

ChiefDevelopmentOrganization

:

CHINAMCC5GROUPCORP.LTD

ParticipatingDevelopmentOrganizations

:

SpecialSteelDivisionofBAOSTEELandMCCTiangongShanghaiNo.13metallurgic

ConstructionCorp.,Ltd.

ChiefDraftingStaff

人人文庫:

ZhouJijunDaiZhiyiRanLongZhaoYehuiXuWuZhangDayongLiJianquan

YuanXudongLiXiKuangLiyiChenHepingLanJingLiZhifenWangHong

ChiefExaminers

:

ZhouQinGuoQijiaoLiChangliangSunXingliPangZunfuYanJiangsheng

ZhaoCongLiJunChenHongwuYuHuachunYangTierongYanYu

ZhangHaijunXuJieying

Contents

………………

1GeneralProvisions(1)

……………

2BasicRequirements(2)

……………

3EquipmentFoundation,AnchorBoltandBasePlate(5)

………………

3.1EquipmentFoundationConstruction(5)

…………………

3.2InspectionandAcceptanceofEquipmentFoundation(5)

…………

3.3ErectionofAnchorBolts(6)

…………

3.4InspectionandAcceptanceofAnchorBolts(6)

…………

3.5ErectionofBasePlates(7)

…………

3.6InspectionandAcceptanceofBasePlates(7)

…………

4EquipmentandMaterialsMobilization(9)

…………

4.1GeneralRequirements(9)

………………

4.2InspectionandAcceptanceofEquipmentandMaterials(9)

…………………

5EquipmentofPipeBilletPreparationSection(10)

……………………專用

5.1InstallationofShort/LongBandSawingMachine(10)

………

5.2InspectionandAcceptanceofShort/LongBandSawingMachine(10)

……………

5.3InstallationofPeeler(11)

………………

5.4InspectionandAcceptanceofPeeler(11)

……………………

5.5InstallationofFacingMachine(11)

………

5.6InspectionandAcceptanceofFacingMachine(12)

………

5.7InstallationofCenterHoleDrillingMachine(12)

…………

5.8InspectionandAcceptanceofCenterHoleDrillingMachine(13)

…………

5.9InstallationofDeepHoleDrillingMachine(13)

……………

5.10InspectionandAcceptanceofDeepHoleDrillingMachine(14)

……………

5.11Test-runofEquipmentofPipeBilletPreparationSection(14)

…………………

6PunchingandExpandingPress(16)

……………

6.1InstallationofBase(16)

………………

6.2InspectionandAcceptanceofBase(16)

人人文庫……………………

6.3InstallationofMachineFrame(17)

………

6.4InspectionandAcceptanceofMachineFrame(18)

………

6.5InstallationofUpsettingBeam/PiercingBeam(19)

…………

6.6InspectionandAcceptanceofUpsettingBeam/PiercingBeam(19)

…………

6.7InstallationofContainer(20)

…………………

6.8InspectionandAcceptanceofExpandingContainer(20)

………………………

6.9InstallationofManipulator(20)

…………

6.10InspectionandAcceptanceofManipulator(20)

……………………

6.11InstallationofGlassPowderLubricationTable(21)

………

6.12InspectionandAcceptanceofGlassPowderLubricationTable(21)

·1·

…………

6.13Test-runofPunchingandExpandingPress(22)

…………………

7ExtrusionPress(23)

………………………

7.1InstallationofBaseBoard(23)

…………

7.2InspectionandAcceptanceofBaseBoard(23)

………………

7.3InstallationofFrontandBackBeams(23)

…………………

7.4InspectionandAcceptanceofFrontandBackBeams(24)

………………

7.5InstallationofPre-tensionedColumn(25)

…………………

7.6InspectionandAcceptanceofPre-tensionedColumn(25)

……………………

7.7InstallationofExtrusionBeam(25)

………

7.8InspectionandAcceptanceofExtrusionBeam(26)

……………………

7.9InstallationofPiercingBeam(26)

………

7.10InspectionandAcceptanceofPiercingBeam(26)

………………………

7.11InstallationofContainer(27)

…………………

7.12InspectionandAcceptanceofExtrusionContainer(27)

………………………

7.13InstallationofManipulator(28)

…………

7.14InspectionandAcceptanceofManipulator(28)

……………

7.15InstallationofMainHydraulicCylinder(29)

………………

7.16InspectionandAcceptanceofMainHydraulicCylinder(29)

……………………專用

7.17InstallationofGlassPowderLubricationTable(29)

………

7.18InspectionandAcceptanceofGlassPowderLubricationTable(29)

………………………

7.19Test-runofExtrusionPress(29)

…………

8AuxiliaryEquipmentofExtrusionLine(31)

……………

8.1InstallationofChargingUnitandPipeBilletCleaningUnit(31)

………………

8.2InspectionandAcceptanceofChargingUnitandPipeBilletCleaningUnit(31)

……………

8.3InstallationofConveyingRollerTable(31)

………………

8.4InspectionandAcceptanceofConveyingRollerTable(32)

……………

8.5InspectionofInductionHeatingFurnace(36)

……………

8.6InspectionandAcceptanceofInductionHeatingFurnace(36)

…………

8.7InstallationofHigh-pressureDescalingUnit(37)

……………

8.8InspectionandAcceptanceofHigh-pressureDescalingUnit(37)

……………………

8.9InstallationofQuenchingTank(38)

……………………

8.10InspectionandAcceptanceofQuenchingTank(38)

人人文庫……………

8.11InstallationofChainTypeCoolingBed(40)

………………

8.12InspectionandAcceptanceofChainTypeCoolingBed(40)

…………………

8.13Test-runofAuxiliaryEquipmentofExtrusionLine(41)

…………

9RotaryHeatingFurnace(42)

……………

9.1InstallationofFurnaceSteelStructure(42)

………………

9.2InspectionandAcceptanceofFurnaceSteelStructure(42)

……………………

9.3InstallationofFeedingandTappingRollerTable(43)

………

9.4InspectionandAcceptanceofFeedingandTappingRollerTable(43)

……………………

9.5InstallationofBackupRollersandGuideRollers(43)

………

9.6InspectionandAcceptanceofBackupRollersandGuideRollers(43)

·2·

………………

9.7ErectionofRotatingSteelPlatform(44)

…………………

9.8InspectionandAcceptanceofRotatingSteelPlatform(44)

……………

9.9InstallationofTrolley(44)

……………

9.10InspectionandAcceptanceofTrolley(44)

………………………

9.11ErectionofFurnaceShell(45)

………

9.12InspectionandAcceptanceofFurnaceShell(45)

………

9.13InstallationofFurnaceDoorandLiftingUnits(45)

…………

9.14InspectionandAcceptanceofFurnaceDoorandLiftingUnits(45)

………………

9.15Test-runofRotaryHeatingFurnace(46)

……………………

10FinishingLineEquipment(47)

………………

10.1InstallationofPressureStraightener(47)

…………………

10.2InspectionandAcceptanceofPressureStraightener(47)

…………

10.3InstallationofInclinedRollerStraightener(48)

……………

10.4InspectionandAcceptanceofInclinedRollerStraightener(48)

…………………

10.5InstallationofPipeCuttingBandSawingMachine(49)

……

10.6InspectionandAcceptanceofPipeCuttingBandSawingMachine(49)

……………

10.7InstallationofShotBlastingMachine(50)

………………

10.8InspectionandAcceptanceofShotBlastingMachine(50)

…………………專用

10.9InstallationofTubeRollingMill(50)

…………………

10.10InspectionandAcceptanceofTubeRollingMill(51)

……………

10.11InstallationofMeasuringandWeighingMarkingDevice(52)

………………

10.12InspectionandAcceptanceofMeasuringandWeighingMarkingDevice(53)

……………………

10.13InstallationofUltrasonicFlaw-detectingDevice(53)

………

10.14InspectionandAcceptanceofUltrasonicFlaw-detectingDevice(53)

………

10.15InstallationofEddyFlaw-detectingDevice(54)

…………

10.16InspectionandAcceptanceofEddyFlaw-detectingDevice(54)

…………………

10.17InstallationofSteelPipeExteriorSurfacePolisher(54)

……

10.18InspectionandAcceptanceofSteelPipeExteriorSurfacePolisher(55)

…………………

10.19InstallationofRoller-hearthSolutionHeatFurnace(55)

……

10.20InspectionandAcceptanceofRoller-hearthSolutionHeatFurnace(55)

……………

10.21Test-runofFinishingLineEquipment(56)

…………

11SafetyandEnvironmentalProtection(57)

………………………人人文庫

11.1Safety(57)

………………………

11.2EnvironmentalProtection(57)

AppendixAClassificationTableofSubprojectandSub-divisionalWorkforExtrusion

……

SteelPipeProductionLineEngineeringEquipmentInstallation(58)

AppendixBQualityAcceptanceRecordforSub-divisionalWorkofExtrusionSteel

…………

PipeProductionLineEngineeringEquipmentInstallation

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