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專用
人人文庫
NATIONALSTANDARD
OFTHEPEOPLESREPUBLICOFCHINA
CodeforInstallationandAcceptanceforEngineering
EquipmentofExtrusionSteelPipe
GB51105-2015
ChiefDevelopmentDepartment:ChinaMetallurgicalConstructionAssociation
ApprovalDepartment:MinistryofHousingandUrban-RuralDevelopment
ofthePeoplesRepublicofChina
ImplementationDate:Feb.1,2016專用
人人文庫
ChinaPlanningPress
Beijing2018
ChineseeditionfirstpublishedinthePeoplesRepublicofChinain2011
EnglisheditionfirstpublishedinthePeoplesRepublicofChinain2018
byChinaPlanningPress
rd專用
3Floor,CTower,GuohongBuilding
No.A11,Muxidi-Beili,XichengDistrict
Beijing,100038
www.jhpress.com
PrintedinChinabyFactoryattachedtoBeijingInstituteofGraphicCommunication
?2012byMinistryofIndustryandInformationTechnologyof
thePeoplesRepublicofChina
Allrightsreserved.Nopartofthispublicationmaybereproducedortransmittedinanyformor
byanym人人文庫eans,graphic,electronic,ormechanical,includingphotocopying,recording,
oranyinformationstorageandretrievalsystems,withoutwrittenpermissionofthepublisher.
Thisbookissoldsubjecttotheconditionthatitshallnot,bywayoftradeorotherwise,belent,
resold,hiredoutorotherwisecirculatedwithoutthepublisherspriorconsentinanyformof
blindingorcoverotherthanthatinwhichthisispublishedandwithoutasimilarcondition
includingthisconditionbeingimposedonthesubsequentpurchaser.
ISBN978-7-5182-0808-1
AnnouncementofMinistryofHousingandUrban-Rural
DevelopmentofthePeoplesRepublicofChina
No.814
AnnouncementofMinistryofHousingandUrban-RuralDevelopment
Codeforinstallationandacceptancefor
onIssuingNationalStandard
engineeringequipmentofgrain-orientedsiliconsteelproductionline
Codeforinstallationandacceptanceforengineeringequipmentofextrusionsteelpipe
Thisistoapprove
asanationalstandard,No.GB51105-2015,implementedfromFeb.1,2016,inwhichClauses2.0.9,2.0.17
and11.1.7aremandatoryandmustbeperformedstrictly.
AuthorizedbyResearchInstituteofStandardsandNormsofMOHU專用RD,thiscodeispublishedand
distributedbyChinaPlanningPress.
MinistryofHousingandUrban-RuralDevelopmentofthePeoplesRepublicofChina
ImplementedDate:May11,2015
人人文庫
Foreword
AccordingtotherequirementsofDocumentJianBiao〔2012〕NO.5issuedbyMinistryofHousingand
Urban-RuralDevelopment-"NoticeonPrintingtheDevelopmentandRevisionPlanofNationalEngineering
ConstructionStandardsin2012".ThiscodeiscompiledbyCHINAMCC5GROUPCORP.LTD.
Inthecourseofcompilationofthiscode,thewideinvestigateandresearchiscarriedout,andthe
practicalexperienceofengineeringconstructioninmanyyearsissummarized,andthiscodeisrevised
repeatedlyonthebasisofwidelyseekingopinionsofrelevantunitsandexperts,andfinally,thiscodeis
finalizedafterexamination.
Thecodecomprises11Chaptersand5Appendixeswiththemaintechnicalcontentsasfollows:general
provisions,basicrequirements,equipmentfoundation,anchorboltandbaseplate,equipmentandmaterials
mobilization,Equipmentofpipebilletpreparationsection,punching/expandingpress,extrusionpress,
auxiliaryequipmentofextrusionline,rotaryheatingfurnace,finishinglineequipment,andsafetyand
environmentalprotection.
Theprovisionsprintedinboldtypearecompulsoryonesandmustbe專用enforcedstrictly.
MinistryofHousingandUrban-RuralDevelopmentisinchargeoftheadministrationofthiscodeand
theexplanationofthecompulsoryprovisions,andChinaMetallurgicalConstructionAssociationisincharge
oftheroutinemanagementofthiscode,andCHINAMCC5GROUPCORP.LTDisresponsibleforthe
explanationofspecifictechnicalcontents.Inthecourseofimplementationofthiscode,ifyouhaveopinion
andproposal,pleasesendyouropinionandproposaltoCHINAMCC5GROUPSHANGHAICORP.LTD
(Address:No.2501,TieliRoad,BaoshanDistrict,Shanghai,China.PostalCode:201900,F(xiàn)AX:021-
36214485,E-mail:shwyjszx@163.com).
ChiefDevelopmentOrganization,ParticipatingDevelopmentOrganizations,ChiefDraftingStaffand
ChiefExaminersofthiscodeareasfollows:
ChiefDevelopmentOrganization
:
CHINAMCC5GROUPCORP.LTD
ParticipatingDevelopmentOrganizations
:
SpecialSteelDivisionofBAOSTEELandMCCTiangongShanghaiNo.13metallurgic
ConstructionCorp.,Ltd.
ChiefDraftingStaff
人人文庫:
ZhouJijunDaiZhiyiRanLongZhaoYehuiXuWuZhangDayongLiJianquan
YuanXudongLiXiKuangLiyiChenHepingLanJingLiZhifenWangHong
ChiefExaminers
:
ZhouQinGuoQijiaoLiChangliangSunXingliPangZunfuYanJiangsheng
ZhaoCongLiJunChenHongwuYuHuachunYangTierongYanYu
ZhangHaijunXuJieying
Contents
………………
1GeneralProvisions(1)
……………
2BasicRequirements(2)
……………
3EquipmentFoundation,AnchorBoltandBasePlate(5)
………………
3.1EquipmentFoundationConstruction(5)
…………………
3.2InspectionandAcceptanceofEquipmentFoundation(5)
…………
3.3ErectionofAnchorBolts(6)
…………
3.4InspectionandAcceptanceofAnchorBolts(6)
…………
3.5ErectionofBasePlates(7)
…………
3.6InspectionandAcceptanceofBasePlates(7)
…………
4EquipmentandMaterialsMobilization(9)
…………
4.1GeneralRequirements(9)
………………
4.2InspectionandAcceptanceofEquipmentandMaterials(9)
…………………
5EquipmentofPipeBilletPreparationSection(10)
……………………專用
5.1InstallationofShort/LongBandSawingMachine(10)
………
5.2InspectionandAcceptanceofShort/LongBandSawingMachine(10)
……………
5.3InstallationofPeeler(11)
………………
5.4InspectionandAcceptanceofPeeler(11)
……………………
5.5InstallationofFacingMachine(11)
………
5.6InspectionandAcceptanceofFacingMachine(12)
………
5.7InstallationofCenterHoleDrillingMachine(12)
…………
5.8InspectionandAcceptanceofCenterHoleDrillingMachine(13)
…………
5.9InstallationofDeepHoleDrillingMachine(13)
……………
5.10InspectionandAcceptanceofDeepHoleDrillingMachine(14)
……………
5.11Test-runofEquipmentofPipeBilletPreparationSection(14)
…………………
6PunchingandExpandingPress(16)
……………
6.1InstallationofBase(16)
………………
6.2InspectionandAcceptanceofBase(16)
人人文庫……………………
6.3InstallationofMachineFrame(17)
………
6.4InspectionandAcceptanceofMachineFrame(18)
………
6.5InstallationofUpsettingBeam/PiercingBeam(19)
…………
6.6InspectionandAcceptanceofUpsettingBeam/PiercingBeam(19)
…………
6.7InstallationofContainer(20)
…………………
6.8InspectionandAcceptanceofExpandingContainer(20)
………………………
6.9InstallationofManipulator(20)
…………
6.10InspectionandAcceptanceofManipulator(20)
……………………
6.11InstallationofGlassPowderLubricationTable(21)
………
6.12InspectionandAcceptanceofGlassPowderLubricationTable(21)
·1·
…………
6.13Test-runofPunchingandExpandingPress(22)
…………………
7ExtrusionPress(23)
………………………
7.1InstallationofBaseBoard(23)
…………
7.2InspectionandAcceptanceofBaseBoard(23)
………………
7.3InstallationofFrontandBackBeams(23)
…………………
7.4InspectionandAcceptanceofFrontandBackBeams(24)
………………
7.5InstallationofPre-tensionedColumn(25)
…………………
7.6InspectionandAcceptanceofPre-tensionedColumn(25)
……………………
7.7InstallationofExtrusionBeam(25)
………
7.8InspectionandAcceptanceofExtrusionBeam(26)
……………………
7.9InstallationofPiercingBeam(26)
………
7.10InspectionandAcceptanceofPiercingBeam(26)
………………………
7.11InstallationofContainer(27)
…………………
7.12InspectionandAcceptanceofExtrusionContainer(27)
………………………
7.13InstallationofManipulator(28)
…………
7.14InspectionandAcceptanceofManipulator(28)
……………
7.15InstallationofMainHydraulicCylinder(29)
………………
7.16InspectionandAcceptanceofMainHydraulicCylinder(29)
……………………專用
7.17InstallationofGlassPowderLubricationTable(29)
………
7.18InspectionandAcceptanceofGlassPowderLubricationTable(29)
………………………
7.19Test-runofExtrusionPress(29)
…………
8AuxiliaryEquipmentofExtrusionLine(31)
……………
8.1InstallationofChargingUnitandPipeBilletCleaningUnit(31)
………………
8.2InspectionandAcceptanceofChargingUnitandPipeBilletCleaningUnit(31)
……………
8.3InstallationofConveyingRollerTable(31)
………………
8.4InspectionandAcceptanceofConveyingRollerTable(32)
……………
8.5InspectionofInductionHeatingFurnace(36)
……………
8.6InspectionandAcceptanceofInductionHeatingFurnace(36)
…………
8.7InstallationofHigh-pressureDescalingUnit(37)
……………
8.8InspectionandAcceptanceofHigh-pressureDescalingUnit(37)
……………………
8.9InstallationofQuenchingTank(38)
……………………
8.10InspectionandAcceptanceofQuenchingTank(38)
人人文庫……………
8.11InstallationofChainTypeCoolingBed(40)
………………
8.12InspectionandAcceptanceofChainTypeCoolingBed(40)
…………………
8.13Test-runofAuxiliaryEquipmentofExtrusionLine(41)
…………
9RotaryHeatingFurnace(42)
……………
9.1InstallationofFurnaceSteelStructure(42)
………………
9.2InspectionandAcceptanceofFurnaceSteelStructure(42)
……………………
9.3InstallationofFeedingandTappingRollerTable(43)
………
9.4InspectionandAcceptanceofFeedingandTappingRollerTable(43)
……………………
9.5InstallationofBackupRollersandGuideRollers(43)
………
9.6InspectionandAcceptanceofBackupRollersandGuideRollers(43)
·2·
………………
9.7ErectionofRotatingSteelPlatform(44)
…………………
9.8InspectionandAcceptanceofRotatingSteelPlatform(44)
……………
9.9InstallationofTrolley(44)
……………
9.10InspectionandAcceptanceofTrolley(44)
………………………
9.11ErectionofFurnaceShell(45)
………
9.12InspectionandAcceptanceofFurnaceShell(45)
………
9.13InstallationofFurnaceDoorandLiftingUnits(45)
…………
9.14InspectionandAcceptanceofFurnaceDoorandLiftingUnits(45)
………………
9.15Test-runofRotaryHeatingFurnace(46)
……………………
10FinishingLineEquipment(47)
………………
10.1InstallationofPressureStraightener(47)
…………………
10.2InspectionandAcceptanceofPressureStraightener(47)
…………
10.3InstallationofInclinedRollerStraightener(48)
……………
10.4InspectionandAcceptanceofInclinedRollerStraightener(48)
…………………
10.5InstallationofPipeCuttingBandSawingMachine(49)
……
10.6InspectionandAcceptanceofPipeCuttingBandSawingMachine(49)
……………
10.7InstallationofShotBlastingMachine(50)
………………
10.8InspectionandAcceptanceofShotBlastingMachine(50)
…………………專用
10.9InstallationofTubeRollingMill(50)
…………………
10.10InspectionandAcceptanceofTubeRollingMill(51)
……………
10.11InstallationofMeasuringandWeighingMarkingDevice(52)
………………
10.12InspectionandAcceptanceofMeasuringandWeighingMarkingDevice(53)
……………………
10.13InstallationofUltrasonicFlaw-detectingDevice(53)
………
10.14InspectionandAcceptanceofUltrasonicFlaw-detectingDevice(53)
………
10.15InstallationofEddyFlaw-detectingDevice(54)
…………
10.16InspectionandAcceptanceofEddyFlaw-detectingDevice(54)
…………………
10.17InstallationofSteelPipeExteriorSurfacePolisher(54)
……
10.18InspectionandAcceptanceofSteelPipeExteriorSurfacePolisher(55)
…………………
10.19InstallationofRoller-hearthSolutionHeatFurnace(55)
……
10.20InspectionandAcceptanceofRoller-hearthSolutionHeatFurnace(55)
……………
10.21Test-runofFinishingLineEquipment(56)
…………
11SafetyandEnvironmentalProtection(57)
………………………人人文庫
11.1Safety(57)
………………………
11.2EnvironmentalProtection(57)
AppendixAClassificationTableofSubprojectandSub-divisionalWorkforExtrusion
……
SteelPipeProductionLineEngineeringEquipmentInstallation(58)
AppendixBQualityAcceptanceRecordforSub-divisionalWorkofExtrusionSteel
…………
PipeProductionLineEngineeringEquipmentInstallation
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