上海平臺焊接工藝指導書(中英文)

10焊接工藝指導書WeldingProcedureSpecification單位名稱濟南金力液壓機械CompanyName JinanJinliHydraulicMachineryCo.,Ltd焊接工藝指導書編號WPS11-01 日期2013.07.10焊接工藝評定報告編號PQR11-01WeldingProcedureSpecification(WPS)NO WPS11-01WeldingProcedureRecordNO PQR11-01Date 2013.07.10焊接方法二氧化碳氣體保護焊WeldingProcess FCAW機械化程度〔手工、半自動、自動〕半自動DegreeofMechanization (handwork,semiautomatic,automatic) SemiAutomatic焊接接頭： 簡圖〔接頭形式、坡口形式與尺寸、焊層、焊道布置及挨次WeldingJoint: Sketch:(jointform、groovetype、measure、weldlayer、weldbeadlayoutandorder)坡口形式：V型 GrooveType: Vtype襯墊〔材料及規(guī)格：/Pad(materialandspecs):/其他：/Other:/母材：BaseMetal:類別名(CategoryCode) I 組別名(GroupNo.) I-1 與類別名(andcategorycode)I 組別名(groupno.) I-1 相焊及(weldedtoeachother)標準號GB/T3274-2007鋼號 Q235-B 與標準號GB/T3274-2007鋼號Q235-B相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007SteelNumber Q235-B weldedtoeachother厚度范圍：ThicknessRange母材：對接焊縫 δmin8~δmax15 角焊縫 /BaseMetal:buttweldδmin8~δmax15Filletweld/管子直徑、壁厚范圍：對接焊縫 δmin8~δmax15角焊縫/PipeDiameterRange、WallThicknessRange:buttweldδmin8~δmax15Filletweld /焊縫金屬厚度范圍：對接焊縫 15 角焊縫 /Thicknessofweldmetal:buttweld 15 Filletweld /其他 /Other /焊接材料(WeldingMaterial)：焊材類型TypeofWeldingMaterial焊材標準WeldingMaterialStandard填充金屬尺寸SizeofFillerMetal焊材型號WeldingMaterialModels焊材牌號〔鋼號〕Welding Material Brand(SteelGrade)other

焊絲WeldingWireGB/T8110-200810ER50-6/耐蝕堆焊金屬化學成分〔%〕Corrosionresistantsurfacingmetalchemicalcomposition(%)C Si Mn P S Cr Ni Mo V Ti Nb其他：other注：對每種母材與焊接材料的組合均需分別填表Note:Foreachoftheparentmetalandweldingmaterialcombinationallneedstofilloutaform,respectively焊接位置：對接焊縫的位置 平焊焊接方向〔向上、向下〕 角焊縫位置 /焊接方向〔向上、向下〕 Positionofwelding:Thepositionofthebuttweld flatweldingDirectionofwelding:(up、down) /Filletweldlocation /Directionofwelding:(up、down) /

焊后熱處理：溫度范圍〔℃〕 /保溫時間〔h〕 Postweldheattreatment:Temperaturerange(℃) Soakingtime(h) /預熱：氣體：預熱溫度〔℃〔允許最低值〕/氣體種類混合比 流量〔L/min〕層間溫度〔℃〔允許最高值〕/保護氣CO299.5% 20保持預熱時間 /尾部保護氣 // /加熱方式 /反面保護氣 // /Preheat:Gas:Preheating temperature(℃)(allowaminimum)/Gastypemixingproportion flow(L/min)Interpasstemperature(℃)〔allowthehighest) / Protectionofgas CO2 99.5% 20Keeppreheatingtime/Rearshielding///Heatingmethod/Backshielding///電特性電流種類： 直流 極性： 反極焊接電流范圍：13～320Electricalcharacteristics電弧電壓：20~39Typeofcurrent: DCpolarity:antipoleWeldingcurrentrange(A): 130~320Arcvoltage(V):20~39〔按所焊位置和厚度，分別列出電流和電壓范圍，記入下表〕(Listedseparatelyaccordingtotheweldingpositionandthickness,thecurrentandvoltagerange,recordedinthetablebelow)焊道/焊層Weldbead/welding

焊接方法Welding

填充材料Fillingmaterial直

焊接電流Weldingcurrent

電弧電壓polarity

焊接速度Weldingspeed

線能量Linearenergylayer

process

mark

徑diameter

極性polarity直流反

Current(A)

〔V〕

(cm/min)

〔kJ/cm〕ER50-GMAW 6

1.2

接DCEP直流反

130～20～20～3030～503.2～8.437～3970～8216.8～23.620～3025～308.2～10.8GMAWGMAW

ER50-6ER50-6

1.21.2

接DCEP直流反接DCEP

300～320280～300鎢極類型及直徑 / 噴嘴直徑m： /Thetypeanddiameteroftungstenelectrode / Nozzlediameter(mm): /熔滴過渡形式 細顆粒過渡 焊絲送進速度〔cm/min〕 /ModeofmetaltransferFineparticlesinthetransition feedrateofweldingwire(cm/min) /技術措施：Technicalmeasure:搖擺焊或不搖擺焊： 不搖擺 搖擺參數： /Weavingweldornoswingweld: noswingweld Swingparameters: /焊前清理和層間清理：鋼絲刷、扁鏟 反面清根方法： 氣弧刨Preweldcleaningandlayerscleaning: wirebrush、flatspade backgougingmethod:Gasarcgouging單道焊或多道焊〔每面： 單道焊 單絲焊或多絲焊： 單絲single-passweldingormulti-passwelding(eachside)single-passweldingMonofilamentweldingorMultiwirewelding:Monofilamentwelding導電嘴至工件距離〔mm導電嘴至工件距離〔mm〕/Conductivemouthtoartifactsdistance(mm)其他other錘擊：//hammering:/編制日期審核日期批準日期單位名稱濟南金力液壓機械CompanyName JinanJinli單位名稱濟南金力液壓機械CompanyName JinanJinliHydraulicMachineryCo.,Ltd焊接工藝指導書編號WPS11-02 日期2013.07.10焊接工藝評定報告編號Date 2013.07.10PQR11-02WeldingProcedureSpecification(WPS)NOWPS11-02WeldingProcedureRecordNO PQR11-02焊接方法二氧化碳氣體保護焊WeldingProcess FCAW機械化程度〔手工、半自動、自動〕半自動DegreeofMechanization焊接接頭：(handwork,semiautomatic,automatic)SemiAutomatic〔接頭形式、坡口形式與尺寸、焊層、焊道布置及挨次〕WeldingJoint: Sketch:(jointform、groovetype、measure、weldlayer、weldbeadlayoutandorder)135102461坡口形式：K型GrooveType:Ktype襯墊〔材料及規(guī)格：Pad(materialandspecs)://其他：Other://母材：BaseMetal:類別名 I 組別名 I-1 與類別名 I 組別名 I-1 相焊及類別名(CategoryCode) I 組別名(GroupNo.) I-1 與類別名(andcategorycode)I 組別名(groupno.) I-1 相焊及(weldedtoeachother)標準號GB/T3274-2007鋼號 Q235-B 與標準號GB/T3274-2007鋼號Q235-B相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007SteelNumber Q235-B weldedtoeachother厚度范圍：ThicknessRange母材：對接焊縫 角焊縫 /δmin8~δmax15BaseMetal:buttweld Filletweld δmin8~δmax15管子直徑、壁厚范圍：對接焊縫 / 角焊縫 δmin8~δmax15PipeDiameterRange、WallThicknessRange:buttweld / Filletweld δmin8~δmax15焊縫金屬厚度范圍：對接焊縫/角焊縫15Thicknessofweldmetal:buttweld/Filletweld15其他Other//焊接材料(WeldingMaterial)：焊材類型焊絲TypeofWeldingMaterial焊材標準WeldingMaterialStandard填充金屬尺寸SizeofFillerMetal焊材型號WeldingMaterialModels焊材牌號〔鋼號〕Welding Material Brand(SteelGrade)other

WeldingWireGB/T8110-200810ER50-6/耐蝕堆焊金屬化學成分〔%〕Corrosionresistantsurfacingmetalchemicalcomposition(%)C其他：other

Si Mn P S Cr

Ni Mo V Ti Nb注：對每種母材與焊接材料的組合均需分別填表Note:Foreachoftheparentmetalandweldingmaterialcombinationallneedstofilloutaform,respectively焊接位置：對接焊縫的位置 / 焊后熱處理：焊接方向〔向上、向下〕 /溫度范圍〔℃〕/角焊縫位置 平焊焊接方向〔向上、向下〕 Positionofwelding:保溫時間〔h〕Postweldheattreatment:Temperaturerange(℃)//Thepositionofthebuttweld /Soakingtime(h)/Directionofwelding:(up、down)Filletweldlocation flatwelding/Directionofwelding:(up、down)/預熱： 氣體：預熱溫度〔℃〔允許最低值〕 / 氣體種類 混合比 流量層間溫度〔℃〔允許最高值〕/ 保護氣CO2 99.5% 20保持預熱時間 / 尾部保護氣 / / /加熱方式 / 反面保護氣 / / /Preheat: Gas:Preheating temperature(℃)(allow a minimum) Interpasstemperature(℃)〔allowthehighest) /

Gastype mixingproportion flow(L/min)Protectionofgas CO2 99.5% 20Keeppreheatingtime/Rearshielding///Heatingmethod/Backshielding// /電特性電流種類： 直流 極性： 反極焊接電流范圍：13320電弧電壓：20~39ElectricalcharacteristicsTypeofcurrent: DCpolarity:antipoleWeldingcurrentrange(A): 130~320Arcvoltage(V):20~39〔按所焊位置和厚度，分別列出電流和電壓范圍，記入下表〕(Listedseparatelyaccordingtotheweldingpositionandthickness,thecurrentandvoltagerange,recordedinthetablebelow)Weld

Welding

填充材料Fillingmaterial

焊接電流Weldingcurrent

壓

焊接速度Weldingspeed

線能量Linearenergybead/welding

牌號layermarklayermarkdiameterpolarity直流current〔A〕〔V〕1GMAWER50-61.2反接DCEP130～14020～3030～503.2～8.4直流2GMAWER50-61.2反接DCEP130～14020～3030～503.2～8.4

直徑 極性

polarity

(cm/min)

〔kJ/cm〕直流3GMAWER50-61.2反接280～32020～3025～308.2～10.8DCEP直流4GMAWER50-61.2反接280～32020～3025～308.2～10.8DCEP直流5GMAWER50-61.2反接DCEP300～32037～3970～8216.8～23.6直流6GMAWER50-61.2反接DCEP300～32037～3970～8216.8～23.6鎢極類型及直徑 / 噴嘴直徑m： /Thetypeanddiameteroftungstenelectrode / Nozzlediameter(mm): /熔滴過渡形式 細顆粒過渡 焊絲送進速度〔cm/min〕 /ModeofmetaltransferFineparticlesinthetransition feedrateofweldingwire(cm/min) /技術措施：Technicalmeasure:搖擺焊或不搖擺焊： 不搖擺 搖擺參數： /Weavingweldornoswingweld: noswingweld Swingparameters: /焊前清理和層間清理：鋼絲刷、扁鏟 反面清根方法： 砂輪修磨Preweldcleaningandlayerscleaning: wirebrush、flatspade backgougingmethod:Grindingwheelgrinding單道焊或多道焊〔每面： 單道焊 單絲焊或多絲焊： 單絲single-passweldingormulti-passwelding(eachside)single-passweldingMonofilamentweldingorMultiwirewelding:Monofilamentwelding導電嘴至工件距離〔mm〕 / 錘擊： /Conductivemouthtoartifactsdistance(mm) / hammering: /其他other編制 日期 審核 日期 批準 日期焊接工藝指導書WeldingProcedureSpecification單位名稱濟南金力液壓機械CompanyName JinanJinliHydraulicMachineryCo.,Ltd焊接工藝指導書編號WPS11-03 日期2013.07.10 焊接工藝評定報告編號PQR11-03WeldingProcedureSpecification(WPS)NO WPS11-03 Date 2013.07.10WeldingProcedureRecordNO PQR11-03焊接方法二氧化碳氣體保護焊WeldingProcess FCAW機械化程度〔手工、半自動、自動〕半自動DegreeofMechanization (handwork,semiautomatic,automatic) SemiAutomatic焊接接頭： 簡圖〔接頭形式坡口形式與尺寸焊層焊道布置及挨次WeldingJoint: Sketch:(jointform、groovetype、measure、weldlayer、weldbeadlayoutandorder)坡口形式：K型 GrooveType: Ktype襯墊〔材料及規(guī)格：/其他：/Pad(materialandspecs):/ Other:/1 10 23 45 645°1母材：BaseMetal:類別名 I 組別名 I-1 與類別名 Ⅱ 組別名 Ⅱ-1 相焊及類別名(CategoryCode) I 組別名(GroupNo.) I-1 與類別名(andcategorycode)I Ⅱ 組別名(groupno.) Ⅱ-1 相焊及(weldedtoeachother)標準號GB/T3274-2007鋼號 Q235-B 與標準號GB/T3274-2007鋼號Q235-B相焊Standard number GB/T3274-2007 Steel Number Q235-B and Standard NumberGB/T3274-2007SteelNumber Q235-B weldedtoeachother厚度范圍：ThicknessRange母材：對接焊縫 角焊縫 /δmin8~δmax15BaseMetal:buttweld Filletweld δmin8~δmax15管子直徑、壁厚范圍：對接焊縫 / 角焊縫 δmin8~δmax15PipeDiameterRange、WallThicknessRange:buttweld / Filletweld δmin8~δmax15焊縫金屬厚度范圍：對接焊縫 / 角焊縫 15Thicknessofweldmetal:buttweld / Filletweld 15其他 /Other /焊接材料：(WeldingMaterial)焊材類型TypeofWeldingMaterial焊材標準WeldingMaterialStandard填充金屬尺寸SizeofFillerMetal焊材型號WeldingMaterialModels焊材牌號〔鋼號〕Welding Material Brand(SteelGrade)other

焊絲WeldingwireGB/T8110-200810ER50-6/耐蝕堆焊金屬化學成分〔%〕Corrosionresistantsurfacingmetalchemicalcomposition(%)C Si Mn P S Cr Ni Mo V Ti Nb其他：other注：對每種母材與焊接材料的組合均需分別填表焊接位置：對接焊縫的位置/焊后熱處理：Note:Foreachoftheparentmetalandweldingmaterialcombinationallneedstofillouta焊接位置：對接焊縫的位置/焊后熱處理：焊接方向〔向上、向下〕 /溫度范圍〔℃〕/角焊縫位置 平焊焊接方向〔向上、向下〕 /保溫時間〔h〕Postweldheattreatment:/Positionofwelding:Thepositionofthebuttweld /Temperaturerange(℃)Soakingtime(h)//Directionofwelding:(up、down)Filletweldlocation flatwelding/Directionofwelding:(up、down)/預熱：氣體：預熱溫度〔℃〔允許最低值〕/氣體種類混合比流量〔L/min〕層間溫度〔℃〔允許最高值〕/保護氣CO299.5%20保持預熱時間 /尾部保護氣 ///加熱方式 /Preheat:反面保護氣 /Gas://Preheatingtemperature(℃)(allowaminimum) / Gastype mixingproportion flow(L/min)Interpasstemperature(℃)〔allowthehighest) / Protectionofgas CO2 99.5% 20Keeppreheatingtime/Rearshielding///Heatingmethod/Backshielding// /電特性電流種類：直流極性：反極焊接電流范圍：Electricalcharacteristics電弧電壓：20~39Typeofcurrent: DCpolarity:antipoleWeldingcurrentrange(A): 130~320Arcvoltage(V):20~39〔按所焊位置和厚度，分別列出電流和電壓范圍，記入下表〕(Listedseparatelyaccordingtotheweldingpositionandthickness,thecurrentandvoltagerange,recordedinthetablebelow)焊道/焊層bead/weldinglayer

Weldingprocess

填充材料Fillingm