激光切割機(jī)使用須知-中英文

華工法利萊激光切割機(jī)操作規(guī)范注意事項(xiàng)開機(jī)前檢查軌道有無異物，切割區(qū)域內(nèi)有無可燃物。開機(jī)前檢查冷水機(jī)水位是否正常，所有水路的進(jìn)出口閥門已經(jīng)打開。開啟冷水機(jī)后檢查冷水機(jī)水溫是否正常，冷水機(jī)是否有報(bào)警，各水路管道及切割頭連接處是否漏水。開啟氣源時(shí)檢查各氣瓶壓力是否正常(先導(dǎo)氣壓力0.6Mpa）?？諝馇懈畲_保無油無水，防止污染保護(hù)鏡，如果保護(hù)鏡下表面有油水污染物，會導(dǎo)致切割質(zhì)量不好，切割頭傳感器和噴嘴發(fā)熱，高度感應(yīng)不穩(wěn)定等問題切割時(shí)嚴(yán)禁切割過程中進(jìn)入工作平臺，如果有工件要處理進(jìn)去加工區(qū)域，必須暫停后，按下急停才能進(jìn)入。切割過程中注意防止工件翹起，發(fā)現(xiàn)異常及時(shí)處理，防止翹起工件撞壞切割頭傳感器，機(jī)床出現(xiàn)報(bào)警停止切割時(shí)，報(bào)警排除復(fù)位后，必須先確保切割頭抬到安全高度，才能執(zhí)行回工件切割原點(diǎn)和移動(dòng)切割頭。切割過程中注意觀察噴嘴的感應(yīng)高度，異常時(shí)（與設(shè)置高度有偏差），可通過更換陶瓷環(huán)，感應(yīng)標(biāo)定來解決。切割過程中，切割異?？赏ㄟ^標(biāo)定，調(diào)整中心光，更換保護(hù)鏡校正，打中心光注意安全，避免燒傷。更換保護(hù)鏡時(shí)注意正常操作流程，需要更換保護(hù)鏡時(shí)，先停機(jī)一段時(shí)間，關(guān)閉防護(hù)門和抽風(fēng)，用無痕膠布密封噴嘴孔，盡可能制造干凈無風(fēng)的環(huán)境，減少灰塵進(jìn)入切割頭的風(fēng)險(xiǎn)，在保護(hù)鏡抽屜拿出來的同時(shí)，密封蓋板及時(shí)安裝上去，盡可能的減少切割頭進(jìn)灰風(fēng)險(xiǎn)，如果蓋板遺失的及時(shí)購買，保護(hù)鏡在干凈的房間更換好后再用無痕膠布密封拿到切割頭處更換，抽屜插入前要確保鏡片無污染物，抽屜插入要迅速完成，固定螺絲擰緊后，要用無痕膠布密封此處，確保連接處不進(jìn)灰塵。激光器空調(diào)室保持正常開啟，25度溫度設(shè)置，夏天使用制冷除濕功能，冬天使用制暖功能。每天必須清潔廢料箱和所有濾網(wǎng)，每周檢查一次潤滑油，做到導(dǎo)軌，Z軸箱所有污染物的清理和潤滑保養(yǎng)工作，每個(gè)月做一次機(jī)床全面清潔保養(yǎng)。

OperationInstructionsBeforestartingupthemachine,checkforobstructionsneartherails,aswellasflammablematerialinthecuttingarea.Beforestartingupthemachine,checkthechiller’swaterlevel,andwhetherallthevalvesareopen.Afterturningonthechiller,checkforabnormaltemperature,warnings,andleaks.Whenturningonthecuttinggas,verifythetankpressures.(Pilotvalvepressure0.6MPa)Cutairtoensurethereisnooilorwatertocontaminatetheprotectivelens.Oilorwatercontaminationcoulddecreasecuttingquality,overheatcuttingheadsensorsandnozzle,reduceaccuracyoftheheightsensorsetc.Neverentertheworktableduringthecuttingprocess.Ifsomeworkpieceneedstobeadjusted,thecuttingmustbepaused,andtheemergencystopbuttonmustbepressed.Payattentiontocurlingupofworkpiecesduringthecuttingprocess.Don’tletaworkpiecehitthecuttingheadsensors.Whenthecuttingstopsduetoanalert,afterthealertiscleared,ensurethatthecuttingheadisliftedtoasafeheightbeforemovingitbacktotheorigin.Duringcutting,payattentiontothenozzleheight.Ifitisdifferentfromtheheightinsettings,fixbychangingtheceramicringorsensingthecalibrationblock.Cuttingabnormalitiescanbefixedviamarkedpositioning,adjustingthecenterbeam,calibratingtheprotectivelens.Whenusingthecenterbeam,takesafetyprecautionstoavoidburns.Whenchangingtheprotectivelens,stopthemachineforawhile.Closetheprotectivedoorsandventouttheair.Usenoresiduetapetosealthenozzleholeandcreateaclean,windlessenvironmentasmuchaspossible,toreducetheriskofdustenteringthecuttinghead.Whentakingouttheprotectivelensdrawer,quicklyinstallthesealingplate.Buyanewsealingplateifthecurrentoneislost.Changetheprotectivelensinacleanroom,sealwithnoresiduetape,andtheninstallatthecuttinghead.Beforethedrawerisinserted,makesurethelensisclean.Quicklyinsertthedrawer,tightenthebolts,andsealwithnoresiduetapetopreventdustfromenteringtheconnection.Thelaserairconditioningshouldbeturnedonandsetto25degreesCelsius.Duringsummer,themodeshouldbesettocoolanddehumidify.Duringwinter,themodeshouldbesettoheat.Cleanthescrapboxesandfilterseveryday.Performcleanupandmaintainlubricationofrails,z-axiseveryweek.Performacompletecleanupandmaintenanceeverymonth.

設(shè)備保養(yǎng)使用說明為了更好的使用設(shè)備，請定期對設(shè)備進(jìn)行保養(yǎng)和維護(hù)，現(xiàn)將有關(guān)保養(yǎng)及注意事項(xiàng)列舉如下：設(shè)備清潔每天至少清潔保護(hù)鏡片一次（如清洗不了請更換新的保護(hù)鏡），每天下班前清理設(shè)備上的鐵渣、廢料和粉塵。一周清理一次機(jī)柜空調(diào)和水箱的過濾網(wǎng)。設(shè)備運(yùn)動(dòng)部分保養(yǎng)及注意事項(xiàng)設(shè)備運(yùn)行時(shí)請不要將身體的任何部位及影響設(shè)備運(yùn)行的任何障礙物靠近機(jī)床。如需進(jìn)入機(jī)床內(nèi)部時(shí)，必須拍急停。定期給導(dǎo)軌齒輪和齒條上油。（電子油泵需正確設(shè)定加油時(shí)間，給油壺加油需加注專用潤滑油）加油時(shí)檢查導(dǎo)軌是否加到潤滑油、油路是否暢通，排油閥分油是否均勻，一個(gè)星期至少檢查一次。每季度應(yīng)給機(jī)床軸承、導(dǎo)軌、齒輪和齒條做清潔處理，揭開所有防護(hù)罩用干凈的碎布檫掉上面的油污、粉塵（也可用干凈的汽油來清洗），待清理干凈后，重新加抹專用黃油脂（均勻涂抹）交換工作臺部分，鏈條、鏈輪及導(dǎo)軌也要定期（一周一次）加油（為了減少沾掛鐵渣，應(yīng)加液體潤滑油），并檢查所有感應(yīng)器、接近開關(guān)是否有效，附近有無鐵渣干擾，請及時(shí)清理。冷卻部分保養(yǎng)為確保激光器的冷卻效果，請給冷卻設(shè)備加注純凈水。正常使用情況下，半年請給水箱更換一次冷卻水。加注冷卻水時(shí)注意不要把異物倒入水箱，以免影響水循環(huán)，并檢查進(jìn)出水管有無折彎和接口處有無漏水現(xiàn)象。水溫控制需正確設(shè)置，設(shè)定溫度隨環(huán)境溫度變化（設(shè)定溫度和環(huán)境溫度小于5度，通常情況下，夏季為28度，冬季為22度左右）。平時(shí)需注意水箱與電控柜空調(diào)是否制冷，并定期清潔過濾網(wǎng)。氣源部分使用和保養(yǎng)針對切割工藝，分清氣體類型、氣體壓力大小。使用空氣切割的用戶，氣源氣體必須干凈，否則將會影響切割效果和質(zhì)量，即特別要求每天至少給冷干機(jī)過濾器人工排污兩次以上。為了確保空氣質(zhì)量，請將空壓設(shè)備嚴(yán)格按照要求進(jìn)行定期保養(yǎng)，所有過濾濾芯必須三個(gè)月進(jìn)行一次更換。

DeviceMaintenanceToensurehighqualityperformance,pleaseregularlymaintainthedeviceandfollowtheinstructionsasfollows:DeviceCleaning:Cleantheprotectivelensatleastoncedaily(ifcleaningisnotpossible,changetonewprotectivelens).Beforetheendoftheday,cleanupthescrapsanddust.MovingPartsMaintenance:Don’tletanythingtouchthedeviceduringoperationIfsomeoneneedstoenterthedevice,hittheemergencystopbuttonRegularlylubricatetherackandpinionsystem.(Forelectricoilpumps,correctlysettheoilingtimes,anduseonlydedicatedlubricants.)Whenlubricating,ensurethattherailsarelubricated,thelubricationchannelsarenotblocked,andthedrainvalvesaredistributingoilevenly.Checkatleasteveryweek.Everyquarter,performcleanuponthebearings,rails,gears,andrack.Opentheshrouds,andusecleanclothtoremoveoilanddust(canalsousecleangasolinetoclean).Afterthecleaning,evenlyapplydedicatedyellowgrease.Theexchangeworktable,itsrail,sprocketandchainsmustberegularly(weekly)lubricated.Topreventadhesiontometalscraps,liquidlubricantshouldbeused.Allsensorsandswitchesshouldbecheckedandcleanedofmetalscraps.ChillerMaintenanceToensurecooingperformance,addpurewatertothecoolingdevice.Undernormaluse,changethecoolingwatereverysixmonths.Whenaddingcoolingwater,ensurenoobjectsfallinthetankandobstructwaterflow.Checkkinksandleaksinpipesandfittings.Correctlysetupthewatertemperature.Thesettemperaturefollowstheenvironmenttemperature.Normally,summeris28degreesCelsius,winteris22degreesCelsius.Regularlychecktoensurethewatertankandelectricchillerarefunctioningnormally,andcleanthefilters.GasSourceUseandMaintenanceDependingoncuttingtype,usethecorrectgasandpressure.Forcustomersthatuseaircutting,thegasmustbeclean,otherwisethecuttingqualitywoulddecrease.Assuch,manuallycleantherefrigerantdryerfiltersatleasttwiceeveryday.Toensureairquality,strictlyfollowmaintenanceproceduresoftheaircompressor.Allfiltersshouldbereplacedeverythreemonths.

設(shè)備日常維護(hù)項(xiàng)目內(nèi)容設(shè)備維護(hù)保養(yǎng)1水冷機(jī)維護(hù)保養(yǎng)每周清掃一次散熱器灰塵；每月檢查水箱水位；每三個(gè)月水箱重新?lián)Q一次水；水溫控制需正確設(shè)置（夏季為28度，冬季為22度左右）2空壓機(jī)及冷干機(jī)維護(hù)保養(yǎng)空壓機(jī)A、每周檢查一次壓縮機(jī)油位；B、每周清掃一次散熱器灰塵；C、每兩小時(shí)時(shí)排一次水（當(dāng)?shù)貪穸却螅?，包括每個(gè)濾芯，儲氣罐；D、空壓機(jī)每兩千小時(shí)做一次維護(hù)（建議空壓機(jī)廠家人員處理）；冷干機(jī)冷干機(jī)濾芯每800小時(shí)更換一次（按實(shí)際使用情況，若發(fā)現(xiàn)有水或油需提前更換）。每周清掃一次散熱片灰塵。3齒輪齒條，導(dǎo)軌保養(yǎng)觀察電子油杯是否正常，是否有油；每15天對導(dǎo)軌進(jìn)行清潔并加潤滑油。4機(jī)床的維護(hù)A、每天清掃機(jī)床表面的灰塵；B、每個(gè)月對接料抽屜內(nèi)部作吸塵清理一次；C、每周對交換工作臺導(dǎo)軌和鏈條進(jìn)行一次清掃并加油。

RegularMaintenanceWaterchillermaintenanceCleanradiatordusteveryweek;Checkwaterlevelsofwatertankeverymonth;Changewatereverythreemonths;Correctlysetupwatertemperature(28degreesCelsiusinsummer,22degreesCelsiusinwinte