模具表面處理課件

模具表面處理拋光（Polish)模具表面處理SPI-SocietyofthePlasticsIndustry塑料工業(yè)協(xié)會

模具表面處理Typesof

FinishesCurrentSPI

FinishNumbersDescriptionand

PreviousFinishNumbersRoughnessComparisonR.A.Diamond#1DiamondBuff（#1鉆石膏，光學(xué)要求）A0#3DiamondBuff（#3鉆石膏，鏡面）A1iscomparableto#10-1#6DiamondBuff（#6鉆石膏，鏡面）A2isslightlyfinerthan#21-2#15DiamondBuff（#15鉆石膏，鏡面）A3hasmoreimperfectionsthan2-3Paper600Grit（600砂紙，光面）B1isfinerthan#32-3400Grit（400砂紙，光面）B2isslightlyfinerthan4-5320Grit（320砂紙，光面）B3iscomparableto9-10Stone600Stone（600油石，光面）C1isfinerthan#410-12400Stone（400砂紙，光面）C2isslightlyfinerthan25-28320Stone（320砂紙，啞面）C3iscomparableto38-42DryBlasted#11GlassBead（#11粗玻璃砂）D1isfinerthan#510-12#240AluminumOxideBlast（#240氧化鋁）D2iscomparableto26-32#24AluminumOxideBlast（#24氧化鋁）D3isalittlemorecoarsethan190-230DiamondMoldPolishing&FinishingSpecifications模具表面處理模具表面處理火花紋(ThinFireTexture)模具表面處理號碼電火花深度（mm)號碼電火花深度（mm)00.00040210.0044810.00044220.0050420.00048230.0056030.00056240.0064840.00064250.0072050.00072260.0080060.00080270.0088070.00088280.0100080.00100290.0112090.00112300.01280100.00128310.01400110.00140320.01600120.00160330.01800130.00180340.02000140.00200350.02240150.00224360.02520160.00252370.02800170.00280380.03200180.00320390.03600190.00360400.04000200.00400410.04480CHARMILLVDISpecification模具表面處理符號粗糙度符號粗糙度AGIE1Ra0.2VDI12Ra0.40AGIE2Ra0.315VDI15Ra0.50AGIE3Ra0.5VDI18Ra0.80AGIE4Ra0.8VDI21Ra1.12AGIE5Ra1.25FineVDI24Ra1.60AGIE6Ra2.00FineVDI27Ra2.24AGIE7Ra3.15MedelVDI30Ra3.15AGIE8Ra5.0GrovVDI33Ra4.50AGIE9Ra8.0VDI36Ra6.30AGIE10Ra12.5VDI39Ra9.00VDI42Ra12.5VDI45Ra18.0火花紋規(guī)格和圖紙表面粗糙度要求對照表Ra-在取樣長度內(nèi)，輪廓偏距絕對值的算術(shù)平均值，單位:μ。模具表面處理化學(xué)蝕紋（Texture)模具表面處理號碼咬花深度MT-110000.0102MT-110100.0254MT-110200.0381MT-110300.0508MT-110400.0762MT-110500.1143MT-110600.0762MT-110700.0762MT-110800.0508MT-110900.0889MT-111000.1524MT-111100.0635MT-111200.0508MT-111300.0635MT-111400.0635MT-111500.0698MT-111600.1016MTSpecification單位：mm模具表面處理Mold-TechAMold-TechBPtn.#Depth(mm)AnglePtn.#Depth(mm)AngleMT-110000.00041°MT-112000.0034.5°MT-110100.0011.5°MT-112050.00254°MT-110200.00152.5°MT-112100.00355.5°MT-110300.0023°MT-112150.00456.5°MT-110400.0034.5°MT-112200.0057.5°MT-110500.00456.5°MT-112250.00456.5°MT-110600.0034.5°MT-112300.00254°MT-110700.0034.5°MT-112350.0046°MT-110800.0023°MT-112400.00152.5°MT-110900.00355.5°MT-112450.0023°MT-111000.0069°MT-112500.00254°MT-111100.00254°MT-112550.0023°MT-111200.0023°MT-112600.0046°MT-111300.00254°MT-112650.0057°MT-111400.00254°MT-112700.0046°MT-111500.002754°MT-112750.00355°MT-111600.0046°MT-112800.00558°蝕紋處理和模具斜度的關(guān)系模具表面處理Mold-TechCMold-TechDPtn.#DepthAnglePtn.#DepthAngleMT-113000.00253.5°MT-114000.0023°MT-113050.0057.5°MT-114050.00254°MT-113100.0057.5°MT-114100.00355.5°MT-113150.0011.5°MT-114150.0023°MT-113200.00254°MT-114200.00254°MT-113250.0034.5°MT-114250.00355.5°MT-113300.0023°MT-114300.00710°MT-113350.0023°MT-114350.01015°MT-113400.0034.5°MT-114400.00051.5°MT-113450.0034.5°MT-114450.00152.5°MT-113500.00355.5°MT-114500.00254°MT-113550.00254°MT-114550.0034.5°MT-113600.00355.5°MT-114600.00355.5°MT-113650.00457°MT-114650.0057.5°MT-113700.0046°MT-114700.0023°MT-113750.0046°MT-114750.0023°MT-113800.0046°MT-114800.0034.5°蝕紋處理和模具斜度的關(guān)系模具表面處理Plaque#6Plaque#7Plaque#8Plaque#10Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)Ptn.#Depth(mm)MT2290.003MT3250.003MT5880.0085MT9800.004MT3920.004MT9640.003MT8880.013MT9010.003MT5850.0035MT10380.002MT10280.0035MT9450.0065MT8890.004MT10430.002MT10670.013MT9700.002MT10130.003MT11700.0025MT11490.013MT9720.0025MT10150.0055MT11920.0015MT11530.0075MT9730.0035MT10390.003MT12390.003MT12110.0095MT9740.0025MT10550.0055MT12400.003MT12260.0035MT9780.003MT10680.0055MT12410.002MT12270.0035MT9850.0025MT10700.007MT12420.002MT12280.0095MT1055-10.0001MT10740.0055MT12430.002MT12300.013MT1055-20.0045MT11290.003MT12440.0025MT12320.003MT1055-30.0005MT11590.008MT12500.003MT12330.0035MT1055-40.0075MT11220.0015MT20190.0025MT12340.0035MT1055-50.001MT11250.006MT20200.002MT12350.0035MT10550.0015MT11260.0065MT20280.0025MT12360.0035MT1055-60.0017MT11270.0025230530.002MT12380.0045MT1055-70.0225MT15260.0135230640.0015230310.0085模具表面處理昵宏咬花規(guī)格表模具表面處理咬花番號拔模斜度平均值μ打光程度加工種類HN-DS111°5~7800噴砂咬花

HN-DS121.5°10~13600~800HN-DS132°12~15600~800HN-DS142°13~19600~800HN-DS013°25~30320HN-DS024°35~40320HN-DS034°36~42320化學(xué)咬花

HN-DS044.5°38~43320HN-DS051.5°9~13800HN-DS062°14~19800HN-DS072.5°19~24600HN-DS083°25~30400模具表面處理咬花番號拔模斜度平均值μ打光程度加工種類梨地NO.

12°8~9#400

梨地NO.

22.5°15~16#400

梨地NO.

33°15~17#400

梨地NO.

43.5°16~18#400

梨地NO.

54°20~23#400

梨地NO.

64.5°25~30#400

梨地NO.

76°40~42#320

梨地NO.

86°57~60#320

梨地NO.

96°60~66#320

S---半光澤

G---半光澤

模具表面處理咬花番號拔模斜度平均值μ打光程度加工種類NO.

11°1.7鏡面

NO.

21°1鏡面

NO.

31°1.4鏡面

NO.

41°1.81000

NO.

51°2.91000

NO.

61.5°41000

NO.

71.5°6.5#800

NO.

82°7#800

NO.

92.5°7.7#800

NO.

103°10~11#600

NO.

113~4°12~15#600

NO.

124~5°16~18#600

S---半光澤

G---半光澤

模具表面處理咬花番號拔模斜度平均值μ打光程度加工種類HN202.5°12~14#400

噴砂

HN213°15~17#400HN223~4°23~25#400HN234~5°33~37#320HN244°19~21#320

梨地

HN254°23~25#320HN264°26~30#320HN275°37~40#320HN285~6°41~43#320HN295~6°45~50#320HN306°58~63#320HN316°65~73#320S---半光澤

G---半光澤

模具表面處理噴砂流程模具脫脂封貼噴砂除去貼紙清洗防銹模具脫脂封貼噴砂用封貼表面處理蝕刻梨地流程干燥噴砂除去貼紙清洗防銹模具表面處理咬花番號拔模斜度平均值μ打光程度加工種類HN10001°4~5#800

HN10011°5~6#800

HN10021.5°8~#800

HN10031°3~4#800

HN10041°4~5#800

HN10051°5~6#800

HN10062°10~11#600

HN10072.5°12~13#600

HN10083°17~19#600

HN10091.5°6~7#600

HN10102°7~8#600

HN10113°13~14#600

HN10123.5°25~27#400

HN10134°33~37#400

HN10145°43~50#400

HN10153°19~21#400

HN10164°32~~33#320

HN10175°36~~38#320S---半光澤

G---半光澤

模具表面處理咬花番號拔模斜度平均值μ打光程度加工種類HN20001.5°8~9#600

HN20012°13~15#600

HN20022.5°22~34#400

HN20033.5°40~44#400

HN20044°44~47#400

HN20055.5°61~65#400

HN20065.5°60~63#400

HN20075°61~64#400

HN20085°63~66#400

HN20093°33~35#400

HN20103.5°43~46#400

HN20112°20~21#400

HN20123°28~32#400

HN20133.5°30~35#400

HN20142.5°19~22#400

HN20152.5°25~29#400

HN20163°33~38#400

HN20174°38~41#400

HN20184°50~58#400

HN20195°70~75#400

HN20202°16~23#400

HN20212.5°23~26#400

HN20223°25~27#400

HN20234°30~34#400

HN20244.5°42~50#400

HN20255°52~56#400

HN20265°62~70#400

模具表面處理咬花番號拔模斜度平均值μ打光程度加工種類HN30001.5°4~5#800

HN30011.5°5~6#800

HN30021.5°7~9#800

HN30032.5°8~11#800

HN30043°10~15#600

HN30053°16~18#600

HN30063.5°17~20#600

HN30071.5°7~9#600

HN30082°9~11#600

HN30092.5°12~14#600

HN30102.5°15~18#600

HN30113°18~22#600

HN30123.5°24~28#600

HN30133.5°27~31#600

S---半光澤

G---半光澤

模具表面處理模具脫脂封貼描繪圖形咬花加工面脫脂皮紋流程蝕刻防銹噴砂用封貼清洗除去貼紙烘烤修正圖形二次封貼模具脫脂底片裁剪咬花面脫脂圖形流程現(xiàn)象感光膜剝離蝕刻封貼貼底片曝光感光膜涂布干燥加熱圖形修正噴砂清洗防銹模具表面處理電鍍(Plating)模具表面處理非電鍍鎳模具表面處理Hardness–HVN100Asplated450/50RC

Heattreatedat:

-4hr,350°F(177°C)480to520

-1hr,750°F(400°C)Phosphoruscontent,wt,%:10.5to12.0Meltingpoint:1620°F(880°C)Corrosionrelatedproperties:ASTMB-117

1.0mildeposit,1,000+hoursWearproperties:Taberabraserweartest

Indexvaluewt.lossmg/1,000cycles

Asplated5-18

Heattreated@1hr750°F(400°C)4-8Thermalconductivity:cal/cm/sec/C0.0105模具表面處理氨基磺酸鎳電鍍摩擦系數(shù)0.45或更小洛氏硬度40RC電鍍溫度140°F理想用途尺寸修正模具表面處理電鍍硬鉻模具表面處理噴砂（Blasting）模具表面處理WetBlasting(LiquidHoning)Theliquidhoningorwetblastingprocessuseswatertocushiontheblastmediaandeliminatesdamagetothesurfaceofthecomponent,moldortool.Thisprocessisusedforprecisionsurfacefinishingandallowsustocontrolandregulatetheflowandtypeofmaterialusedintheblastingslurry.Italsoallowsustocontrolthevelocity,pressure,location(areascanbemasked)andotherengineeredelementstoprovidetheoptimumfinishforyourpart,mold,dieortool.WetBlastingProcessWetblastingisusedprimarily,butnotexclusively,asasurfacepreparation.Thisprocessdeepcleanswithnodamage,impregnation,dust,warpingorcontaminationtothesurface.Italsoprovidessuperiorbonding,extendeddutyandevenabrasiontothesurface.DryBlastingProcessAdryblastingcabinetsystemusescompressedairandanabrasivemediafeedertomixparticlesanddisch