管道工程施工質(zhì)量管理細(xì)則KB樣本

QUALITYMANAGEMENTDETAILRULESONPIPINGCONSTRUCTIONCONTRACT管道工程合同施工質(zhì)量管理細(xì)則合同編號：NumberofContract:目錄Content1.0 編制目及合用范疇PurposeforPreparationandScopeofApplication2.0編制原則PrinciplesforPreparation3.0執(zhí)行原則及關(guān)于規(guī)定ApplicableStandardsandRelevantRegulations3.1 中華人民共和國政府有關(guān)法規(guī)和政策Relevantlaws，regulationsandpoliciesissuedbyChinesegovernment:3.2SECCO項目IPMT質(zhì)量體系關(guān)于文獻(xiàn)DocumentationrelatedtoIPMTqualitysystemofSECCOproject:3.3SECCO項目IPMT規(guī)定和規(guī)定IPMTregulationsandrequirementsofSECCOproject:3.4施工驗收原則及規(guī)范Standardsandcodesforconstructionacceptance:4.0沖突和協(xié)調(diào)ConflictandCoordination5.0專業(yè)技術(shù)經(jīng)理與專業(yè)工程師SpecialistTechnicalManagerandSpecialistEngineer5.1 專業(yè)技術(shù)經(jīng)理Specialisttechnicalmanager5.2 專業(yè)工程師Specialistengineer6.0 HSE7.0 施工過程中工程施工質(zhì)量控制QualityControlintheProcessofConstruction7.1重要根據(jù)Mainbasis7.2 熟悉現(xiàn)場管理體系、建立工作接口Acquaintancewithsitemanagementsystemandestablishmentofworkinginterface7.3技術(shù)準(zhǔn)備TechnicalPreparations7.4組織設(shè)計交底OrganizationDesignBriefing7.5圖紙與設(shè)計文獻(xiàn)會審JointCheck-upofDrawingsandDesignDocuments7.6審查施工組織設(shè)計和施工方案Check-upofConstructionOrganizationDesignandConstructionPlan7.7施工過程質(zhì)量控制點制定和檢查程序ProceduresfortheEstablishmentandInspectionofQualityControlPointsintheConstructionProcess7.8施工過程中質(zhì)量控制 QualityControlDuringtheConstructionProcess7.8.1原材料檢查與驗收原則 PrinciplesfortheInspectionandVerificationofRawMaterials7.8.2管子抽檢內(nèi)容和比例ContentsandPercentageofPipeSpot-check7.8.3其她管道構(gòu)成件抽檢內(nèi)容和比例 Spot-checkContentsandPercentageofOtherPipeComponents7.8.4閥門檢查與實驗（涉及管道視鏡、過濾器及阻火器檢查）ValveInspectionandExperiment(Includingtheinspectionofpipesigntglass，strainerandflamearrestor)7.8.5采用重要管道器材原則（規(guī)范）MajorPipingSpecificationsStandards(orcodes)7.8.5.1 材料原則MaterialStandards7.8.5.1.1 無縫鋼管SeamlessSteelPipe7.8.5.1.2 焊接鋼管WeldedSteelPipe7.8.5.1.3 管件Pipefittings7.8.5.1.4 聯(lián)接件Pipejoints7.8.5.1.5 閥門Valves7.8.5.2 應(yīng)用規(guī)范Applicationspecification7.8.5.2.1 管子Pipe7.8.5.2.2 管件Pipefittings7.8.5.2.3 聯(lián)接件Pipejoints7.8.5.2.4 閥門Valves7.8.6 管道防腐Pipingcorrosionprevention7.8.7 管道預(yù)制加工工藝Pre-fabricationprocessforpipe7.8.8 碳素鋼管道焊接、熱解決及質(zhì)量檢查Welding，heattreatmentandqualityinspectionforcarbonsteelpipe7.8.9 閥門安裝Valveinstallation7.8.10 低溫材料檢查及安裝Cryogenicmaterialinspectionandinstallation7.8.11靜電接地安裝Staticgroundingerection7.8.12管道系統(tǒng)實驗、吹除與清洗Test，purgingandcleaningforpipingsystem7.8.13工程中間交接Engineeringintermediatetakeover7.8.14竣工驗收Completionacceptance7.9 專業(yè)工程師應(yīng)保存資料Documentstoberetainedbyspecialistengineer附錄1：管道安裝工程質(zhì)量控制點Appendix1 QualityControlPointsforPipingInstallationProject附錄2： 工業(yè)管道施工管理臺帳Appendix2 IndustrialPipingConstructionManagementRecordBook1.0編制目及合用范疇：PurposeforPreparationandScopeofApplication1.1 本規(guī)定合用于上海SECCO90x104t/a乙烯項目（如下簡稱SECCO項目）現(xiàn)場施工質(zhì)量管理工作。ThesestipulationsareapplicabletothesiteconstructionqualitymanagementofShanghaiSECCO90x104t/aEtheneProject(hereinafterreferredtoasSECCOproject).1.2 本規(guī)定是為了明確SECCO項目現(xiàn)場施工質(zhì)量管理工作職責(zé)、工作內(nèi)容、工作流程、辦法以及設(shè)計、采購、施工協(xié)調(diào)，履行當(dāng)代化、科學(xué)化、規(guī)范化項目管理模式而編制。Thesestipulationsarepreparedforthepurposeofdefiningtheresponsibilities，workingcontents，operatingprocessandproceduresforthesiteconstructionqualitymanagementoftheSECCOprojectandforcoordinationamongthedesign，procurementandconstruction，soastopursuethemodernized，scientificandstandardizedmodeforprojectmanagement.2.0 編制原則PrinciplesforPreparation2.1 本細(xì)則在項目質(zhì)量管理目的合理分解、項目質(zhì)量管理組織已經(jīng)確立前提下，以項目規(guī)律效應(yīng)性和操作實用性為原則編制。Theserulesarepreparedontheprincipleofthelaweffectivenessandoperatingpracticabilityoftheproject，underthepreconditionthattheobjectivesoftheprojectqualitymanagementhavebeenreasonablydecomposedandtheorganizationofprojectqualitymanagementhasbeenestablished.2.2 本細(xì)則注意到質(zhì)量檢查評估中工程劃分與WBS分解構(gòu)造在施工管理中內(nèi)在聯(lián)系，咱們強(qiáng)調(diào)將兩者劃分盡量統(tǒng)一。 TheseruleshavegivenfullattentiontotheinherentlinksbetweentheprojectcomponentdivisioninthequalityinspectionandevaluationandWBSdecomposedstructureintheconstructionmanagement.Weemphasizethatthetwodivisionsshouldbeunifiedasfaraspossible.2.3 為加強(qiáng)積極控制力度，本細(xì)則建議建立專業(yè)施工管理臺帳，將施工質(zhì)量控制納入現(xiàn)場施工管理體系，專業(yè)工程師應(yīng)參加重要材料和設(shè)備招標(biāo)訂貨會議，理解產(chǎn)品質(zhì)量、合同技術(shù)規(guī)定、廠家售后服務(wù)及到貨狀況。以便在施工管理臺帳中列出每月到貨清單，使材料報檢及工程報檢工作系統(tǒng)化。Inordertostrengthenthepowerofactivecontrol，itisrecommendedbytheserulesthataspecializedconstructionmanagementrecordbookisestablishedtointegratetheconstructionqualitycontrolintositeconstructionmanagementsystem.Itisalsosuggestedthatspecialistengineersshouldparticipateinthebiddingandorderingmeetingsforimportantmaterialsandequipmenttogetacquaintedwiththeproductquality，thetechnicalrequirementsofthecontract，after-saleserviceprovidedbymanufacturerandthedeliverystatus.Andthenitispossibletoputthemonthlygoods-arrivallistintheconstructionmanagementrecordbookandtorealizethesystematizationofmaterialacceptanceandengineeringinspectionprocedures.3.0執(zhí)行原則及關(guān)于規(guī)定ApplicableStandardsandRelevantRegulations3.1中華人民共和國政府有關(guān)法規(guī)和政策：Relevantlaws，regulationsandpoliciesissuedbyChinesegovernment:壓力管道安全管理和監(jiān)察規(guī)程RegulationsforPressurePipingSafetyManagementandSupervision壓力管道安裝安全質(zhì)量監(jiān)督檢查規(guī)則RulesforPressurePipingInstallationSafetyandQualitySupervisionandInspection3.2 SECCO項目IPMT質(zhì)量體系關(guān)于文獻(xiàn)：DocumentationrelatedtoIPMTqualitysystemofSECCOproject:規(guī)劃管理籌劃(PMP) ProgramManagementPlan(PMP)質(zhì)量管理方略QualityManagementStrategy質(zhì)量管理組織體系QualityManagementOrganizationSystem工程質(zhì)量管理規(guī)定RegulationsforProjectQualityManagement質(zhì)量審核程序QualityCheckProcedures承包商質(zhì)量（QA/QC）原則 QualityAssurance/QualityControl(QA/QC)StandardforContractors施工管理細(xì)則ConstructionManagementDetailRules3.3 SECCO項目IPMT規(guī)定和規(guī)定：IPMTregulationsandrequirementsofSECCOproject:裝置布置原則 PlantLayoutPhilosophy管道材料規(guī)定 SpecificationsforPipingMaterials工藝及公用工程管道設(shè)計規(guī)定 ProcessandUtilityPipingDesignRequirements地下鋼管涂層及包覆原則 StandardforCoatingandWrappingofUndergroundSteelPipe管道制作 FabricationofPiping蒸汽伴熱管規(guī)定 SteamTracingPipingRequirements管道支撐原則StandardforPipingSupport管道柔性--設(shè)計原則 PipingFlexibility—DesignCriteria管道現(xiàn)場試壓FieldPressureTestingofPiping隔離材料及應(yīng)用—熱保溫 InsulationMaterials&Application------HotService隔離材料及應(yīng)用—冷保溫 InsulationMaterials&Application------ColdService管道及設(shè)備隔音保護(hù)SoundControlInsulationofPipingandEquipment原則詳圖StandardDetailDrawing管道焊接原則StandardforPipingWelding3.4 施工驗收原則及規(guī)范：Standardsandcodesforconstructionacceptance:石油化工劇毒、可燃介質(zhì)管道工程施工及驗收規(guī)范 SpecificationforConstructionandAcceptanceofHypertoxicandCombustibleMediumPipingEngineeringinPetrochemicalIndustry 工業(yè)金屬管道工程施工及驗收規(guī)范 CodeforConstructionandAcceptanceofIndustrialMetallicPiping 現(xiàn)場設(shè)備、工業(yè)管道焊接工程施工及驗收規(guī)范 CodeforConstructionandAcceptanceofFieldEquipmentandIndustrialPipingWecontractorng 工業(yè)安裝工程質(zhì)量檢查評估統(tǒng)一原則 UnifiedStandardforCheckingandEvaluatingtheQualityofIndustrialInstallationEngineering 工業(yè)金屬管道工程質(zhì)量檢查評估原則 StandardforCheckingandEvaluatingtheQualityofIndustrialMetallicPipingEngineering 工業(yè)管道、設(shè)備絕熱工程施工及驗收規(guī)范CodeforConstructionandAcceptanceofIndustrialPipingAndEquipmentThermalInsulationEngineering 石油化工工程焊接工藝評估 WeldingProcedureQualificationforPetrochemicalEngineering 石油化工鋼制管道工程施工工藝原則 ConstructionProcessStandardforPetrochemicalSteelPipingEngineering 閥門檢查與管理規(guī)程CodeforValveInspectionandManagement 石油化工鋼制通用閥門選用、檢查及驗收 Selection，InspectionandAcceptanceofPetrochemicalGeneralSteelValves石油化工設(shè)備和管道涂料防腐蝕技術(shù)規(guī)范 TechnicalSpecificationfortheCoatinganticorrosionofEquipmentandPipinginPetrochemicalIndustry 石油化工公司設(shè)備管道表面色和標(biāo)志 EquipmentandPipingSurfaceColorandMarkingforPetrochemicalIndustry 埋地鋼質(zhì)管道石油瀝青防腐層施工及驗收規(guī)范 CodeforConstructionandAcceptanceofPetroleumAsphaltCorrosionProtectionLayerforUndergrandSteelPiping 工藝管道ProcessPiping 無損檢測 NondestructiveExamination 焊接和釬焊評估 WeldingandBrazingQualification 閥門檢查及實驗 ValveInspectionandTesting 4.0沖突與協(xié)調(diào)ConflictandCoordination中華人民共和國政府法規(guī)、SECCO項目規(guī)定、原則和規(guī)范（涉及國內(nèi)和國外）:LawsandregulationsissuedbyChinesegovernmentandthestipulations，standardsandcodesofSECCOproject(includinghomeandforeignones):當(dāng)在項目執(zhí)行過程中，中華人民共和國政府法規(guī)、SECCO項目規(guī)定及原則、規(guī)范間有矛盾時，執(zhí)行順序應(yīng)當(dāng)是：中華人民共和國政府法規(guī)、SECCO項目規(guī)定、原則和規(guī)范規(guī)定。WhenaconflictoccursintheprocessofprojectimplementationbetweenthelawsandregulationsissuedbyChinesegovernmentandthestipulations，standardsandcodesofSECCOproject，thepriorityorderforimplementationshouldbefirstlythelawsandregulationsissuedbyChinesegovernmentandthentherequirementsofthestipulations，standardsandcodesofSECCOproject.5.0專業(yè)技術(shù)經(jīng)理與專業(yè)工程師 SpecialistTechnicalManagerandSpecialistEngineer5.1 專業(yè)技術(shù)經(jīng)理Specialisttechnicalmanager5.1.1負(fù)責(zé)分管專業(yè)施工技術(shù)與施工質(zhì)量管理工作；Toberesponsiblefortheconstructiontechnicalandqualitymanagementofthespecialtyhe/sheisassignedtotakechargeof;5.1.2 指引專業(yè)工程師工作，監(jiān)督和支持設(shè)計、采購、施工、監(jiān)理、檢測承包商關(guān)于工作；Togiveinstructionstothespecialistengineer，tosuperviseandsupportthedesign，procurement，constructionandsupervisorymanagementandtocheckthecontractor’swork.5.2 專業(yè)工程師Specialistengineer5.2.1 各包專業(yè)工程師是由建設(shè)部核心組派出，直接接受專業(yè)技術(shù)經(jīng)理指引和考核，同步在各項目包接受各施工經(jīng)理領(lǐng)導(dǎo)。SpecialistengineersofdifferentcomponentpackagesaresentbythecoregroupoftheMinistryofConstructionanddirectlysubjecttotheinstructionandexaminationmadebythespecialisttechnicalmanagers.Atthesametimetheyshouldbeundertheleadershipoftheconstructionmanagersoftherespectivecomponentpackages.5.2.2 各包專業(yè)工程師在項目執(zhí)行過程中所發(fā)生重要技術(shù)變更及工程量確認(rèn)，向施工經(jīng)理報告同步應(yīng)抄報建設(shè)部核心組專業(yè)技術(shù)經(jīng)理。ThespecialistengineerofapackageshallreporttotheconstructionmanageraboutthemajortechnicalchangesandengineeringvolumeverificationintheprocessofprojectimplementationandsimultaneouslysendaduplicatetothespecialisttechnicalmanagerofthecoregroupintheMinistryofConstruction.5.2.3 各包專業(yè)工程師專業(yè)技術(shù)及質(zhì)量周報、月報和工作報告，向施工經(jīng)理報告同步應(yīng)抄報建設(shè)部核心組專業(yè)技術(shù)經(jīng)理。Thetechnologicalinformationofthepackagespecialistengineer，aswellasthequalityweeklyreport，monthlyreportandworkingreportshallbesubmittedtotheconstructionmanagerandacopyshallbesimultaneouslymadetothespecialisttechnicalmanagerofthecoregroup，MinistryofConstruction.6.0HSE6.1 HSE規(guī)定HSErequirements詳見SECCOHSE文獻(xiàn)RefertoSECCOHSEdocumentfordetails.6.2 SECCO 項目中，無論業(yè)主還是承包商都應(yīng)遵守和執(zhí)行SECCOHSE文獻(xiàn)規(guī)定，專業(yè)工程師在詳細(xì)工作中應(yīng)協(xié)助HSE工程師貫徹和監(jiān)督SECCOHSE規(guī)定。InSECCOproject，boththeClientandcontractorshouldobserveandfollowtherequirementsofSECCOHSEdocument.ThespecialistengineershouldassistHSEengineerintheimplementationandsupervisionofSECCOHSEstipulationsinthespecificwork.7.0施工過程中工程施工質(zhì)量控制QualityControlintheProcessofConstruction7.1 重要根據(jù)Mainbasis7.1.1各承包合同條件及項當(dāng)前期技術(shù)函件Variouscontractconditionsandtechnicalcorrespondenceattheinitialphaseoftheproject;7.1.2圖紙、有關(guān)設(shè)計文獻(xiàn)Drawingsandrelevantdesigndocuments;7.1.3規(guī)范及檢查、實驗原則Codesandstandardsforinspectionandtest;7.1.4項目施工質(zhì)量籌劃Constructionqualityplanoftheproject.7.2 熟悉現(xiàn)場管理體系、建立工作接口Acquaintancewithsitemanagementsystemandestablishmentofworkinginterface7.2.1 專業(yè)工程師應(yīng)理解行業(yè)質(zhì)量監(jiān)督制度，熟悉本次項目監(jiān)督機(jī)構(gòu)---中石化質(zhì)量監(jiān)督總站發(fā)布質(zhì)量監(jiān)督方案，在制定工程質(zhì)量控制點時，應(yīng)將質(zhì)量監(jiān)督方案及質(zhì)量評估規(guī)定納入質(zhì)量管理體系。Aspecialistengineershouldbeacquaintedwithqualitysupervisionsystemofhis/herspecificindustryandfamiliarwiththequalitysupervisionprogramissuedbythesupervisoryinstitutionofthisproject，i.e.，ChinesePetrochemicalQualitySupervisionStation.Whenqualitycontrolpointsaresetup，thequalitysupervisionprogramandthequalificationrequirementsshouldbeincludedinthequalitymanagementsystem.7.2.2專業(yè)工程師應(yīng)充分理解工程監(jiān)理制度，熟悉監(jiān)理規(guī)劃及監(jiān)理實行細(xì)則內(nèi)容。Aspecialistengineershouldfullyknowtheprojectsupervisorymanagementsystemandbefamiliarwiththecontentsandprovisionsinthesupervisorymanagementplanandthesupervisorymanagementimplementationdetailrules.7.2.3 采購質(zhì)檢接口：理順管理體系，加強(qiáng)組織互動，專業(yè)工程師應(yīng)與采購質(zhì)檢工程師和采購工程師密切合伙，及時理解材料、配件到貨狀況及抽檢籌劃。Interfaceofprocurementtoqualityinspection：Torationalizethemanagementsystemandstrengthentheorganizationalinteraction，aspecialistengineershouldmakeaclosecooperationwiththeprocurementqualitycontrolengineerandprocurementengineer，timelygetinformationonmaterialandaccessoryarrivalandmakeaspotcheckaccordingtotheplan.7.2.4 專業(yè)工程師應(yīng)熟悉各承包商項目組織機(jī)構(gòu)，質(zhì)量管理體系，應(yīng)注意考察各承包商質(zhì)量管理體系效力及執(zhí)行能力能否滿足質(zhì)量管理規(guī)定。SECCO各項目專業(yè)工程師重點考察內(nèi)容如下：Aspecialistengineershouldbefamiliartotheprojectorganizationalstructureandqualitymanagementsystemofvariouscontractors，andespeciallyinvestigatewhethertheeffectivenessandimplementingabilityoftheirqualitymanagementsystemscansatisfytheprojectqualitymanagementrequirements.ForSECCOspecialistengineersintheirinvestigation，focusshouldbeputonfollowingaspects:7.2.4.1 管道構(gòu)成件管理與發(fā)放制度，應(yīng)注意發(fā)放材料記錄與否完整，能否保證材料跟蹤規(guī)定。Rulesandregulationsforpipecomponentsmanagementandgiving-out.Attentionshouldbepaidtowhethertherecordsforthegiven-outmaterialsarecompleteandmeetthematerialfollow-uprequirements.7.2.4.2 焊條烘干及發(fā)放制度Rulesandregulationsforweldingelectrodedryingandgiving-out7.2.4.3 與否具備閥門實驗設(shè)備，光譜分析儀，漆膜測厚儀，測厚儀、電火花檢測儀、風(fēng)向儀。焊條烘干及保溫設(shè)備與否完好，其有關(guān)儀表與否完好等。Makesurethatthevalvetestingequipment，spectroscopicanalyzer，paint-filmgauge，gaugemeter，electric-sparkdetectorandanemoscopeareavailable，weldingelectrodedryingandinsulatingfacilitiesareintactandrelevantinstrumentsingoodcondition.7.2.4.4 完整詳細(xì)標(biāo)記體系。應(yīng)注意審查下列碳素鋼管道應(yīng)有不同色標(biāo)：Completeanddetailidentificationsystem.Caremustbetakentocheckthatfollowingcarbonsteelpipesshouldhavedifferentcolorscheme:GB/T8163《輸送流體用無縫鋼管》GB/T8163<SeamlesssteelpipesforLiquidService>;GB9948《石油裂化用無縫鋼管》GB9948<SeamlesssteelpipesforPetroleumCracking>;GB6479《化肥設(shè)備用高壓無縫鋼管》GB6479<High-PressureSeamlesssteeltubesforchemicalfertilizerequipment>;GB5310《高壓鍋爐用無縫鋼管》GB5310<Seamlesssteeltubesandpipesforhighpressureboiler>;GB/T3092《低壓流體輸送用焊接鋼管》GB/T3092<Weldingsteelpipesfortransferringlowpressurefluid>.7.3 技術(shù)準(zhǔn)備TechnicalPreparations7.3.1 熟悉圖紙及設(shè)計文獻(xiàn)，掌握設(shè)計意圖，施工規(guī)定、技術(shù)辦法和注意事項；熟悉施工平面布置，“七通一平”及地下障礙物狀況資料。Getfamiliarwiththedrawingsanddesigndocumentsandunderstandthedesignintention，constructionrequirements，constructionmeasuresandcautionmatters；getfamiliarwiththelayoutofthefloorplan，the“seven‘a(chǎn)ccessible’andone‘flat’”(fortheinfrastructure，suchasaccessibletowater，electricity，etc，andthelevelingoftheground)andtheinformationaboutundergroundobstacles.7.3.2 整頓工程內(nèi)容、工程量、工作量，收集材料訂貨清單，著手編制施工管理臺帳（附件1）及管道工程實物量表（附件2），制定月質(zhì)量檢查籌劃。Sortouttheprojectcontents，projectvolumeandworkloadandcollectthelistofmaterialorders；anddrawupConstructionManagementRecordBook(Appendix1)andPhysicalQuantitySheetforPipelineProject(Appendix2)andworkoutmonthlyqualityinspectionplan.7.4 組織設(shè)計交底OrganizationDesignBriefing管道工程設(shè)計交底，普通涉及下列內(nèi)容：Thedesignbriefingofpipingengineeringgenerallycomprisesthefollowingcontents.7.4.1設(shè)計規(guī)模、工藝流程及關(guān)于設(shè)備；DesignScale，ProcessFlowandRelevantEquipment7.4.2平面布置；PlotPlan7.4.3工程特點、特殊技術(shù)規(guī)定、施工原則及驗收規(guī)范；ProjectFeatures，SpecialTechnicalRequirements，ConstructionStandardsandAcceptanceCode7.4.4特殊管道材料，新材料、新技術(shù)應(yīng)用有無問題；ApplicationofSpecialPipingMaterials，NewMaterialsandNewTechnology7.4.5管道工程量WorkloadofPipingConstruction.7.5 圖紙與設(shè)計文獻(xiàn)會審JointCheck-upofDrawingsandDesignDocuments圖紙會審應(yīng)在熟悉設(shè)計資料及技術(shù)條件基本上進(jìn)行，重要應(yīng)審查下列內(nèi)容：Thejointcheck-upofdrawingsmustbeconductedonthebasisofthefamiliarizationofdesigndocumentsandtechnicalconditions.Thefollowingsarethemaincontentstobechecked：7.5.1 圖紙及其她設(shè)計文獻(xiàn)與否齊全；設(shè)計深度與否滿足施工規(guī)定，設(shè)計與否漏項；Makesureifthedrawingsandotherdocumentsareintact，thedesigningdepthmeettheconstructionrequirementsandthedesignhasanyomission；7.5.2圖紙闡明書一覽表等有關(guān)內(nèi)容與否一致；Makesureifthedrawings，theinstructionmanual，thedatasheetandotherrelevantdocumentsareconsistentfromeachother;7.5.3 管道平面圖與管段圖與否相符；規(guī)格、材質(zhì)、型號、數(shù)量設(shè)計參數(shù)等有無矛盾；管道布置在空間上有無碰撞；MakesureifthePipingLayoutdrawingsandtheisometricsdrawingsareconsistentfromeachother，anycontradictioninspecification，material，model，quantityanddesignparameterexistsandanyconflictofpipinginthespaceoccurs;7.5.4 管道與其她專業(yè)設(shè)施在空間上有無矛盾，如工藝管道與通風(fēng)、電氣、儀表、給排水、采暖消防等專業(yè)設(shè)施與否協(xié)調(diào)；Makesureiftheconflictbetweenthepipingandotherprofessionalfacilities，suchasthefacilitiesforventilation，electricity，instruments，watersupplyanddrainage，heatingandfirecontrol，occurs.7.5.5管道與設(shè)備接口標(biāo)高、坐標(biāo)、方位及管口尺寸、壓力級別與否相符；Makesureiftheelevation，coordinate，direction，diameterofpipeorificeandpressureratingofthepipesthatisconnectedwiththerelivetionequipmentareinconformity;7.5.6設(shè)計選用施工原則及技術(shù)規(guī)定與否可行；Makesureiftheconstructionstandardandtechnicalrequirementsadoptedinthedesignarepracticable.7.5.7設(shè)計與否漏項。Makesureifthedesignhasanyomissions.7.5.8 圖紙專業(yè)會審后，關(guān)于人員還應(yīng)參加圖紙綜合會審，解決管道專業(yè)與其她專業(yè)之間在圖紙上不協(xié)調(diào)問題，商定重要施工程序，協(xié)調(diào)個專業(yè)間轎車配合施工問題。Afterthespecializedjointcheck-upofthedrawings，therelevantpersonnelshouldalsoparticipateinthegeneraljointcheck-upofdrawingstosolvetheinconsistenceprobleminthedrawingsbetweenpipingdisciplineandotherdiscipline，decidethemainconstructionprocedureandcoordinatetheuseofcarsindifferentconstructions.7.5.9普通設(shè)計交底和圖紙會審?fù)竭M(jìn)行，會議應(yīng)編寫會議紀(jì)要。召開會議應(yīng)告知質(zhì)量監(jiān)督站、監(jiān)理公司、施工單位等單位參加。Thegeneraldesignbriefingandjointcheck-upofdrawingsshallbeconductedatthesametime.Conferenceminutesshallbekept.NoticesforconveningconferenceshallbesenttoQualitySupervisionStation，SupervisionCompanyandvariousconstructionunits.7.6 審查施工組織設(shè)計和施工方案Check-upofConstructionOrganizationDesignandConstructionPlan7.6.1 審查施工單位質(zhì)量保證體系與否健全。要審查質(zhì)量保證體系中質(zhì)量方針、目的和職責(zé)并在質(zhì)量保證體系中通過質(zhì)量策劃、質(zhì)量控制、質(zhì)量保證和質(zhì)量改進(jìn)使其實行所有管理智能所有活動。審查組織機(jī)構(gòu)、程序、過程和資源狀況與否能滿足規(guī)定；Checkifthequalityassurancesystemoftheconstructionunitsareinproperstatus；checkthequalityprinciples，targetsandresponsibilitiesofthequalityassurancesystemandimprovealladministrativeactivitiesthatfacilitatetheimplementationofthequalityassurancesystemthroughqualityplanning，qualitycontrol，qualityguaranteeandqualityimprovement；checkiftheorganizationstructure，programs，processesandresourcesmeettherequirements；7.6.2審查與否有可靠技術(shù)和組織辦法；Checkifthetechnologyandorganizationmeasuresarereliable;7.6.3審查施工單位對重點分部(分項)過程與否有施工工法文獻(xiàn)；Checkiftheconstructionunitshavelegitimatedocumentsfortheconstructionofmajorsectionsandsub-sections.7.6.4審核對新技術(shù)、新材料應(yīng)用狀況；Checktheapplicationofnewtechnologyandnewmaterials;7.6.5審查與否制定了施工質(zhì)量通病技術(shù)辦法；Checkifthetechnicalmeasuresforthecommonconstructionqualityproblemsareformulated;7.6.6審查材料、制品試件取樣及實驗辦法或方案；Checkthespot-checkandexperimentingmethodorsolutionofmaterialsandtestingproducts;7.6.7審查施工單位成品保護(hù)辦法；Checkprotectionmethodforthefinishedproductsoftheconstructionunit；7.6.8審查與否編寫施工過程中標(biāo)記規(guī)定；Checkifaregulationforthemarksduringtheconstructionprocessisprepared;7.6.9審查施工單位實驗室資質(zhì)；Checkthequalificationsofthelaboratoriesoftheconstructionunits；7.6.10審查施工單位投入檢測設(shè)備與否能滿足規(guī)定；Checkifthetestingequipmentoftheconstructionunitcanmeettherequirements；7.6.11審查施工單位投入施工機(jī)具能否滿足工程質(zhì)量規(guī)定；Checkiftheconstructionequipmentemployedbytheconstructionunitscanmeettheconstructionqualityrequirements.7.6.12審查施工單位對《施工核心、特殊工序管理規(guī)定》；ChecktheRegulationfortheManagementoftheKeyandSpecialWorkProcessesfortheConstructionoftheconstructionunit；7.6.13審查施工單位質(zhì)量報表、質(zhì)量事故報告制度與否完善。Checkifthequalityreportandqualityaccidentreportsystemarecomplete.7.7 施工過程質(zhì)量控制點制定和檢查程序ProceduresfortheEstablishmentandInspectionofQualityControlPointsintheConstructionProcess7.7.1制定質(zhì)量控制點：SECCO工程項目施工質(zhì)量管理采用A、B、C三級控制，每一級別質(zhì)量控制點控制內(nèi)容可依照詳細(xì)工程狀況和構(gòu)造特點制定。在控制點中盡量明確其操作辦法、檢查制度、工作流程、工作內(nèi)容及填寫表格。每檢查完一項就要按照關(guān)于規(guī)定填寫關(guān)于表格，檢查與訂立同步，規(guī)定施工承包商認(rèn)真填寫。EstablishmentofQualityControlPoints：theconstructionqualitycontrolofSECCO’sprojectsadoptathree-levelratingsystem，namely，thethreelevelsofA，BandC.Thecontrolcontentsofthequalitycontrolpointsateachlevelaredeterminedaccordingtothespecificconstructionsituationandstructuralfeatures.Theoperationmethods，inspectionregulation，workingflow，workingcontentsandformstobefilledinmustbeprescribedaspreciselyaspossible.Relevantformsmustbefilledinaccordingtotherelevantrequirementsuponthecompletionofeachinspectionitem.Theinspectionprocessshallbesimultaneouslyconductedalongwiththesigningprocess.Theconstructioncontractormustfillintheformsseriously.7.7.2質(zhì)量控制點檢查程序：施工承包商按A、B級質(zhì)量控制點控制內(nèi)容，應(yīng)提前24小時書面告知SECCO各項目專業(yè)工程師和監(jiān)理工程師。書面告知應(yīng)涉及：單位工程名稱，檢查內(nèi)容及部位、檢查時間和地點。SECCO各項目專業(yè)工程師應(yīng)及時對告知內(nèi)容進(jìn)行檢查并對質(zhì)量狀態(tài)進(jìn)行鑒定，視詳細(xì)狀況有權(quán)對該部位作出停工、返工和繼續(xù)檢查決定。ProceduresfortheInspectionofQualityControlPoints：Theconstructioncontractormustinform，inwrittenformand24hoursinadvance，thespecializedengineersandsupervisionengineersofvariousconstructiontasksofthecontrolitemstobeconductedinA-levelorB-levelQualityControlPoints.Thewrittennoticemustincludethenameoftheconstructionproject，theinspectionitemsandparts，theinspectiontimeandplaces.ThespecializedengineersofvariousprojectsofSECCOmusttimelyexaminethecontentsofthenoticeandjudgethequalitystatusoftheprojectandhavetherighttomakedecisions，accordingtothespecificsituation，concerningwhethertostoporredotheworkortocontinuetheinspectiontothegivenpart.7.7.3 檢查記錄：所有質(zhì)量控制點都填寫檢查記錄(即填寫共檢表)和工程建設(shè)交工技術(shù)文獻(xiàn)（SH3503－）中關(guān)于表格，其中填寫關(guān)于工程建設(shè)交工技術(shù)文獻(xiàn)（SH3503－）中關(guān)于表格由各施工承包商保存，編寫交工技術(shù)文獻(xiàn)時進(jìn)入交工資料中。工程建設(shè)交工技術(shù)文獻(xiàn)不包括應(yīng)返回SECCO各項目專業(yè)工程師備查；C級控制點屬于各施工承包商自檢內(nèi)容，由各施工承包商組織進(jìn)行，填寫書面記錄作為交工資料或分項工程質(zhì)量評估根據(jù)。SECCO各項目專業(yè)工程師保存對C級控制點抽查權(quán)，并保存抽查記錄。InspectionRecords：AllQualityControlPointsmustkeepanInspectionRecord(orJointInspectionRecord)andrelevantformsspecifiedintheTechnicalDocumentfortheHandoverofProjectConstructionWork(SH3503－).TherelevantformsspecifiedintheTechnicalDocumentfortheHandoverofProjectConstructionWork(SH3503－)mustbekeptbyvariousconstructioncontractorsandbeputintotheworkhandoverdocumentswhenpreparingTechnicalDocumentsforWorkHandover.ThedocumentsnotspecifiedintheTechnicalDocumentfortheHandoverofProjectConstructionWorkmustbereturnedtothespecializedengineersofvariousprojectsofSECCOforreference.TheC-levelcontrolpointsareitemstobeinspectedbyvariousconstructioncontractorsthemselves.WrittenrecordsinthisrespectmustbemadetofunctionasHandoverWorkDocumentsorthebasisfortheevaluationofthequalityofsub-projects.SpecializedengineersofvariousprojectsofSECCOreservestherighttomakespot-checkfortheC-levelControlPointandreservesthespot-checkrecords.7.7.4管道構(gòu)成件現(xiàn)場質(zhì)量問題解決程序Handlingprocedureforon-sitequalityproblemsofpipingcomponents.7.7.4.1在管道預(yù)制、安裝階段，各承包商現(xiàn)場施工人員一旦發(fā)現(xiàn)管道構(gòu)成件存在質(zhì)量問題，應(yīng)及時停止施工。Duringthepipingfabricationandinstallationstage，oncediscoveringanyqualityprobleminthepipingcomponents，thesiteconstructionpersonnelofthecontractorsmustimmediatelystoptheconstruction.7.7.4.2 標(biāo)記缺陷位置，核對標(biāo)記并保存缺陷樣品，及時以口頭或書面形式向SECCO各項目專業(yè)工程師報告。Markpositionsofflaws，checkthemarksandreserveflawedsamples，andmaketimelyreporttothespecializedengineersinoralorwrittenformabouttheflaws.7.7.4.3SECCO各項目專業(yè)工程師負(fù)責(zé)告知采購質(zhì)檢工程師，采購負(fù)責(zé)與制造廠家聯(lián)系。SpecializedengineersofvariousprojectsofSECCOareresponsiblefornotifyingthequalityinspectionengineerforprocurementtocontactthemanufacturer.7.7.4.4SECCO各項目專業(yè)工程師、質(zhì)檢工程師負(fù)責(zé)擬定管道構(gòu)成件名稱、區(qū)號、管段圖號、制造廠家、產(chǎn)品標(biāo)記、缺陷性質(zhì)、責(zé)任、解決辦法、深度和解決范疇。SpecializedengineersandqualityinspectionengineersofvariousprojectsofSECCOareresponsibleforconfirmingthenameofthepipingcomponents，zonenumber，isometricsdrawingnumber，manufacturer，productmark，natureofflaw，responsibility，handingmethod，handlingdepthandhandlingscope.7.7.4.5當(dāng)對缺陷性質(zhì)、責(zé)任、解決辦法、解決深度、解決范疇意見發(fā)生分歧時應(yīng)召開專項會議討論解決，并向?qū)I(yè)技術(shù)經(jīng)理報告，會議應(yīng)形成紀(jì)要，并抄送核心組各關(guān)于領(lǐng)導(dǎo)，對會議紀(jì)要決定要逐條貫徹。Intheeventthatdisagreementsoccurastothenatureoftheflaw，theresponsibility，handlingmethod，handlingdepthandhandlingscope，specialmeetingsmustbeheldfordiscussionandsolution，thereportmustbemadetothespecializedtechnologymanager，andminutesmustbepreparedtosendtovariousrelevantleadersofthecentergroup.Thedecisionsmadeinthemeetingsmustbecarriedout.7.7.4.6 解決范疇?wèi)?yīng)明確：制造廠家、合同號、出庫時間、安裝隊（組）、與否預(yù)組裝、與否探傷、產(chǎn)品標(biāo)記、材質(zhì)、規(guī)格、數(shù)量、位置（區(qū)號、管段圖號），需要施工承包商解決問題由SECCO各項目專業(yè)工程師詳細(xì)負(fù)責(zé)。Thehandlingscopemustspecifythemanufacturer，contractnumber，ex-warehousetime，nameoftheinstallationteamorgroup，whetherthepipeispreassembled，whetheranyflawdetectionhasbeenmade，theproductmark，material，specification，quantity，location(zonenumber，isometricsdrawingnumber).ProblemstobehandledbytheconstructioncontractorsmustbeplacedundertheresponsibilityofvariousspecializedengineersofSECCO.7.8 施工過程中質(zhì)量控制QualityControlDuringtheConstructionProcess7.8.1原材料檢查與驗收原則：PrinciplesfortheInspectionandVerificationofRawMaterials7.8.1.1 對于EPC總承包項目ProjectsunderEPCGeneralContracting7.8.1.1.1 SECCO規(guī)定，材料在EPC承包商自檢合格進(jìn)入SECCO工地前，在現(xiàn)場或SECCO以為適當(dāng)其他地方，由SECCO各包專業(yè)工程師組織SECCO考察擬定第三方檢測單位對材料進(jìn)行抽查復(fù)驗；AccordingtotherequirementsofSECCO，beforematerialsenterSECCOconstructionsiteafterpassingtheself-inspectionofEPCcontractor，theymustbesubjecttothespot-checkofanythirdpartydesignatedbyspecializedengineersofSECCOattheconstructionsiteoranyotherplacethatSECCOthinksappropriate.7.8.1.1.2 抽樣若有一件不合格時，必要按原規(guī)定數(shù)加倍抽檢，若仍有不合格，則該批管道構(gòu)成件不得使用，并應(yīng)做好標(biāo)記和隔離。這時所發(fā)生費(fèi)用則由EPC承包商承擔(dān)；Ifonesamplefailstopassthetest，thenumberofmaterialstobecheckedmustbedoubled.Ifanyothersamplesprovetobeunqualified，thewholebatchofthepipingcomponentsmustnotbeusedandmustbemarkedandseparated.ThecostsincurredthiswayshallbebornebytheEPCcontractor;7.8.1.2 對于EP承包項目，ProjectsunderEPContracting7.8.1.2.1SECCO規(guī)定，材料在EP承包商自檢合格進(jìn)入SECCO工地前，在現(xiàn)場或SECCO以為適當(dāng)其他地方，由SECCO各包專業(yè)工程師組織SECCO考察擬定第三方檢測單位對材料進(jìn)行抽查復(fù)驗；AccordingtotherequirementofSECCO，beforematerialsenterSECCOconstructionsiteafterpassingtheself-inspectionofEPcontractor，theymustbesubjecttothespot-checkofanythirdpartydesignatedbyspecializedengineersofSECCOattheconstructionsiteoranyotherplacethatSECCOthinksappropriate.7.8.1.2.2 抽