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VALEO10Toolsdeployment

2012CustomerVoice:

ValeoQualitySystemtool-boxisgoodandweseetheaddedvalueofSpecialProduct&ProcessCharacteristics(SPPC),RAISE,SupplierQualityStepUp(SQSU).

Butyoumustensure:TeamsunderstandandexecutethesetoolsDeploymentconsistentlybetweensitesandregionsSpeedofexecutionisthesamebetweensites/regionsThetoolsareinyourcultureYougetresultsTOSATISFYUS:?

GoodQuality,RightQuantity,PerfectLaunch

?,Launchmustbeperfectandabreakthrough.2012I210Toolscomingfrom5AXESOperations/VPSFoundationsProduct&ProcessDevelopmentFoundationsQualityFoundationsBasicAttitudeConditionstoProduceQualityBuiltinQuality/Anticipation3KEYCATEGORIES

OurSystem–

Acompletetoolbox

Withafocusonour

manufacturingsites…..

Whichofourtoolswillwefocus ontocontrolouroperation, projects,suppliersinastandard

way….sitebysite?

2012I310Tools…..StartingwithBasicAttitudeQRQC(All)BasicAttitudeLineQRQCVPS2.5.2APUQRQCVPS2.5.2PlantQRQCVPS2.5.2SafetyQRQCIP1.2WarrantyQRQCCI3.14ProjectQRQCCI3.6SupplierQRQCSI4.1.1/2LogisticsQRQCVPS2.5.22012I410Tools–ConditionstoProduceQualityQRQC(All) 5S(VPS2.1.1) WorkInstructions/OperatorCertification ZeroRework StopScrap ChangeControl(4MMatrix)BasicAttitudeConditionstoProduceQualityWeareasweakasourweakestOperation,Project,Supplier.SweepAwaySort&OrganizeSpotless&InspectStandardizeSustain&Progress2012I510Tools–ConditionstoProduceQualityQRQC(All) 5S WorkInstructions/OperatorCert.(IP1.5) ZeroRework StopScrap ChangeControl(4MMatrix)BasicAttitudeConditionstoProduceQualityWeareasweakasourweakestOperation,Project,Supplier.2012I6QRQC(All) 5S WorkInstructions/OperatorCertification ZeroRework StopScrap ChangeControl(4MMatrix)BasicAttitudeConditionstoProduceQualityWeareasweakasourweakestOperation,Project,Supplier.ReworknotundercontrolReworkoutofprocess–undercontrolReworkinprocess-undercontrol100%reworkelimination10Tools–ConditionstoProduceQuality2012I710Tools–ConditionstoProduceQualityQRQC(All) 5S WorkInstructions/OperatorCertification ZeroRework StopScrap(VPS2.5.2) ChangeControl(4MMatrix)BasicAttitudeConditionstoProduceQualityWeareasweakasourweakestOperation,Project,Supplier.2012I810Tools–ConditionstoProduceQualityQRQC(All) 5S WorkInstructions/OperatorCertification ZeroRework StopScrap ChangeControl(CI3.9)(4MMatrix)BasicAttitudeConditionstoProduceQualityWeareasweakasourweakestOperation,Project,Supplier.Defininglevelofrequiredcommunicationandvalidation(Valeo,SuppliersandTierII)MinimumrequirementPerfect4MApplicationrequired2012I910Tools–BuiltinQuality/Anticipation SPPC–Man.(VPS2.5.1)/Project(CI3.10.3) LaunchControl(FDPR) StandardizationCommittee/TechnicalCommittee

PFMEAcheckonGenbaBuiltinQuality/AnticipationWeareasweakasourweakestOperation,Project,SupplierSpecialProduct&ProcessCharacteristicProjectManufacturingSupplier2012I1010Tools–BuiltinQuality/Anticipation SPPC-Manufacturing/Project LaunchControl(FDPR(CI3.9) StandardizationCommittee/TechnicalCommittee

PFMEAcheckonGenbaBuiltinQuality/AnticipationWeareasweakasourweakestOperation,Project,SupplierFullDayProductionRunAssureprocessreadinessontime–Safety,Quality,Efficiency->SupplyPV2012I1110Tools–BuiltinQuality/Anticipation SPPC-Manufacturing/Project LaunchControl(FDPR) StandardizationCommittee/TechnicalCommittee

PFMEAcheckonGenbaBuiltinQuality/AnticipationWeareasweakasourweakestOperation,Project,Supplier.IntegralpartofRaise-managingandcontrollingrobuststandardsStandardizationCommitteeisatProductGroupLevel–OwningthestandardsTechnicalCommitteeisatDevelopmentCenterLevel–ApplyingthestandardsVTESinManufacturingsites2012I1210Tools–BuiltinQuality/Anticipation SPPC-Manufacturing/Project LaunchControl(FDPR) StandardizationCommittee/Tech.Committee(CI3.12)

PFMEAcheckonGenba(TQ5.4)BuiltinQuality/AnticipationWeareasweakasourweakestOperation,Project,Supplier.CreatingacultureofobservationwithaSanGenShugimindsetOwnedbySiteGeneralManagementManagingdetectionofrisktosafetyandproductQuality2012I1310ToolsareQRQC(All) 5S WorkInstructions/OperatorCertification ZeroRework StopScrap ChangeControl(4MMatrix) SPPC-Manufacturing/Project LaunchControl(FDPR) StandardizationCommittee/TechnicalCommittee

PFMEAcheckonGenbaBasicAttitudeCondit

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