雙相不銹鋼制造加工實.用指南

(IMOA)

AquatechJSLIMOAENTemple

Quai

GTAW/TIG

FCW

SMAW/

SAW

316 Mo80193019301936 Uranus

50AISI

3293RE60SCC

Monsteras

HAZ1968

AOD

2205

80%

40

250770

2205 牌號UNS編號EN編號CCrNiNCuW鍛軋雙相不銹鋼第一代雙相鋼牌號329S329001.4460.0823.0-28.02.5-5.01.0-2.0-1--**S315001.44240.0318.0-19.04.3-5.22.5-3.00.05-0.1--S324040.0420.5-22.55.5-8.52.0-3.00.221.0-2.0-第二代雙相鋼牌號經(jīng)濟S320011.44820.0319.5-21.51.0-3.00.60.05-0.174.0-6.01-S321011.41620.0421.0-22.01.35-1.70.1-0.80.20-0.254.0-6.00.1-0.8-S322021.40620.0321.5-24.01.0-2.80.450.18-0.262--S320110.0320.5-23.51.0-2.00.1-1.00.15-0.272.0-3.00.5-2304S323041.43620.0321.5-24.53.0-5.50.05-0.60.05-0.202.50.05-0.60-1.46550.0322.0-24.03.5-5.50.1-0.60.05-0.2021.0-3.0-標準S320030.0319.5-22.53.0-4.01.5-2.00.14-0.202--2205S318031.44620.0321.0-23.04.5-6.52.5-3.50.08-0.202--2205S322051.44620.0322.0-23.04.5-6.53.0-3.50.14-0.202--25CrS312000.0324.0-26.05.5-6.51.2-2.00.14-0.202--S325060.0324.0-26.05.5-7.23.0-3.50.08-0.201-0.05-0.30S325201.45070.0324.0-26.05.5-8.03.0-4.00.20-0.351.50.5-2.0-255S325501.45070.0424.0-27.04.5-6.52.9-3.90.10-0.251.51.5-2.5-超級雙相鋼2507S327501.4410.0324.0-26.06.0-8.03.0-5.00.24-0.321.20.5-S327601.45010.0324.0-26.06.0-8.03.0-4.00.20-0.3010.5-1.00.5-1.0S328080.0327.0-27.97.0-8.20.8-1.20.30-0.401.1-2.1-2.5S329060.0328.0-30.35.8-7.51.5-2.60.30-0.400.80-1.50.8-S329500.0326.0-29.03.5-5.01.0-2.50.15-0.352--S392740.0324.0-26.06.8-8.02.5-3.50.24-0.3210.2-0.81.5-2.5.S392770.0324.0-26.06.5-8.03.0-4.00.23-0.330.81.2-2.00.8-1.21.44770.0328.0-30.05.8-7.51.5-2.60.30-0.400.80-1.50≤0.8特超級雙相鋼S392770.0326.0-29.05.5-9.54.0-5.00.30-0.501.51-S392770.0329.0-33.06.0-9.03.0-5.00.40-0.601.51-

*牌號UNS編號EN編號CCrNiNCuW鍛軋奧氏體不銹鋼304LS304031.43070.0317.5-19.58.0-12.0-0.12--316LS316031.44040.0316.0-18.010.0-14.02.0-3.00.12--317LS317031.44380.0318.0-20.011.0-15.03.0-4.00.12--317LMNS317261.44390.0317.0-20.013.5-17.54.0-5.00.10-0202--904LS089041.45390.0219.0-23.023.0-28.04.0-5.00.121.0-2.0-鑄造雙相不狗銹鋼CD4MCuCrade

1AJ933700.0424.5-26.54.75-6.01.75-2.25-12.75-3.25-CD4MCuNGrade

1BJ933720.0124.5-26.54.7-6.01.7-2.30.10-0.2512.7-3.3-CD4MCuNGrade

1CJ933730.0324.0-26.75.6-6.72.9-3.80.22-0.331.21.4-1.9-Grade

2AJ933450.0822.5-25.58.0-11.03.0-4.50.10-0.301--CD6MNGrade

3AJ933710.0624.0-27.04.0-6.01.75-2.50.15-0.2541--CD3MNCast2205Crads

4AJ922050.0321.0-23.04.5-6.52.5-3.50.10-0.301.5--CD3MNCast2507Crads

5AJ922051.44630.0324.0-26.06.0-8.04.0-5.00.10-0.301.5--CD3MWCuNCrads

6AJ933800.0324.0-26.06.5-8.83.0-4.00.20-0.3010.5-1.00.5-1.0鑄造奧氏體不銹鋼CF3（cast304L)J925001.43060.0317.0-21.08.0-12.0--1.5--CF3M（cast316L)J928001.44040.0317.0-21.09.0-13.02.0-3.0-1.5--***30 70%1620187.52205 UNS

S31803 S31803

2205 S32205

10.51.5 300 68

1832

1000

eq

eq

eq

eq

[1]

1050

1150

wt

[2]HAZ525 950475 885

475

/885 850 1560 40

[3]

[4

7]

2507牌號狀態(tài)ASME℃℉℃℉非焊接態(tài)315600300315600300315600250非焊接態(tài)3156002802205焊接態(tài)3156002502507無縫管315600250255合金焊接態(tài)或非焊接態(tài)315600――50

2205

ASME

25072304

2205 250715 316

317304 316

24304

CPT3162205

CPTCPTASTM

1501CPTCCT CCTCCT CPTCPT 15 20 (27

36

26%FeCl32205 CPT 2205

3CPT

16

2230

[8]

PRE22052205CCTCPT

CPTCPTCPT Cr 3.3 Mo0.5%W 16

PRE

SCC

342120 (248 316

304 316 10 2205[10] Outokumpu

6.1.1 6.1.2 2205[11][12] 0.20% 2205 2205 S32205PREN PREN

(1300

1800

HAZASTM

700

980

ASTM

9233

6.2.2ASTM

5

S32205 2507

255 S325206.2.1

6.2.3

2205 ASTM

923Charpy 40 54J

40ft-Ib

ASME9.5

0.375MDMT

[13]

923 ASTM

923

ASME

ASTM

923HAZ

ASTM

923

40

ASMEMDMT

6.2.4ASTM

923

50

EN

ISO

82496

923

6.2.5

CPT

ASTM

15010 15ASTM

A923

ASTM

923ASTM

923 24

156.2.6(ksl)in

(ksi)(ksi)30057011 475 885 1/2 2/3

A240EN

10088-2UNS編號牌號最小伸長率（%）EN

牌號最小伸長率（%）*PHCS3200325S32101301.4162303030S32202301.4062S323042304251.4362252020S322052205251.4462252520S327502507151.441201515S30403304L401.4307454545S31603316L401.4404454040

ASTM

240

EN

10088-240

/F

ASTM

240

EN

10088-2

316L 12220513 Arco

Exploration

and

Production牌號UNS

牌號密度比熱比電阻楊氏模量g/cm3lb/in3J/kg°KBtu/lb/℉μ?-mμ?-inGPa3×10

ksi碳鋼G102007.640.2784470.1070.13.920730304型S304007.980.295020.120.7328.719328316型S316007.980.295020.120.7529.519328329型S329007.70.284600.110.831.520029S315007.750.284820.115－－20029S321017.80.2815000.1190.831.5200292304S323047.750.284820.1150.831.520029S318037.80.2815000.1190.831.5200292205S322057.80.2815000.1190.831.520029S312607.80.2815020.12－－20029S327507.850.2854800.1140.831.520529.7255S325507.810.2824880.1160.8433.121030.5S392747.80.2815020.12－－20029S327607.840.281－－0.8533.519027.6S325207.850.284500.1080.8533.520529.72507S327507.790.284850.1150.831.520029牌號UNS牌號20℃(68℉)100℃(212℉)200℃(392℉)300℃(572℉)400℃(754℉)500℃(932℉)拉伸彈性模量隨溫度而變化，GPa(ksi×1

000)碳鋼G10200207(30.0)-----304型S30400193(28.0)192(27.9)183(26.6)177(25.7)168(24.4)159(23.0)329型S32900200(29.0)195(28.0)185(27.0)---S31500200(29.0)190(27.6)180(26.1)170(24.7)160(23.2)150(21.8)S32101200(29.0)194(28.0)186(27.0)180(26.1)--2304S32304200(29.0)190(27.6)180(26.1)170(24.7)160(23.2)150(21.8)S31803200(29.0)190(27.6)180(26.1)170(24.7)160(23.2)150(21.8)2205S32205200(29.0)190(27.6)180(26.1)170(24.7)160(23.2)150(21.8)255S32550210(30.5)200(29.9)198(28.7)192(27.8)182(26.4)170(24.7)S32520205(29.7)185(26.8)185(26.8)170(24.7)--2507S32750200(29.0)190(27.6)180(26.1)170(24.7)160(23.2)150(21.8)－6

－620℃（68℉）-T的熱膨脹系數(shù)，10

（10

/℉）碳鋼G10200NA12.1(6.70)13.0(7.22)-14(7.78)-304型S30400NA16.4(9.10)16.9(9.40)17.3(9.60)17.6(9.80)18.0(10.0)329型S32900NA10.6(6.10)11.0(6.30)11.6(6.40)12.1(6.70)12.3(6.80)S31500NA13.0(7.22)13.5(7.50)14.0(7.78)14.5(8.06)15.0(8.33)S32101NA13.0(7.22)13.5(7.50)14.0(7.78)--2304S32304NA13.0(7.22)13.5(7.50)14.0(7.78)14.5(8.06)15.0(8.33)S31803NA13.0(7.22)13.5(7.50)14.0(7.78)14.5(8.06)15.0(8.33)2205S32205NA13.0(7.22)13.5(7.50)14.0(7.78)14.5(8.06)15.0(8.33)255S32550NA12.1(6.72)12.6(7.00)13.0(7.22)13.3(7.39)13.6(7.56)S32520NA12.5(6.94)13.0(7.22)13.5(7.50)--2507S32750NA13.0(7.22)13.5(7.50)14.0(7.78)14.5(8.06)15.0(8.33)2導熱率隨溫度而變化，

K(Btu

in/hr

℉）碳鋼G1020052(360)51(354)49(340)-43(298)-304型S3040014.5(100)16.2(112)17.8(123)19.6(135)20.3(140)22.5(155)329型S32900------S3150016.0(110)17.0(118)19.0(132)20.0(138)21.0(147)22.0(153)S3210115.0(105)16.0(110)17.0(118)18.0(124)--2304S3230416.0(110)17.0(118)19.0(132)20.0(138)21.0(147)22.0(153)S3180316.0(110)17.0(118)19.0(132)20.0(138)21.0(147)22.0(153)2205S3220516.0(110)17.0(118)19.0(132)20.0(138)21.0(147)22.0(153)255S3255013.5(94)15.1(105)17.2(119)19.1(133)20.9(145)22.5(156)S3252017.0(118)18.0(124)19.0(132)20.0(138)--2507S3275016.0(110)17.0(118)19.0(132)20.0(138)21.0(147)22.0(153)316304

3162304 2205

65HAZ0.25 0.010牌號UNS編號EN編號熱成型溫度范圍最低均熱溫度℃℉℃℉S321011.41621100～9002000～165095017502304S323041.43621150～9502100～174098018002205S322051.44621230～9502250～1740104019002507S327501.4411230～10252250～187510501920S325201.45071230～10002250～183010801975S327601.45011230～10002250～183011002010304S304001.43011205～9252200～170010401900316S316001.44011205～9252200～1700104019001230 2250

150

200

75

125

375

1510.1.1鋼種UNS編號最低固溶處理溫度℃℉2304S323049801800S3200310101850S3200110401900S3210110201970S3220298018002205S5220510401900S325061020～11201870～2050S325201080～11201975～2050255S32550104019002507S327501025～11251880～2060S3276011002010S8201110101850650

980 1200

1800700

1000 1300

1830

10

ASTMA48010

ASTMA480Outokumpu315600

475885

300

57010300141215%

30%40% 650 120015 316316S32101 Outokumpu不銹鋼（或機加工數(shù)據(jù)）硬質合金刀具高速鋼刀具粗加工精加工速度（m/min）速度(sfm)速度(m/min)速度(sfm)速度(m/min)速度(sfm)S3210123042205超級雙相鋼進刀量（每轉）切割深度170～240120～16090～12050～700.3～0.6mm2～5mm560～790400～525300～400165～2300.012～0.024in0.080～0.200in200～280150～210120～16070～1050.05～0.3mm0.5～2mm660～925500～680400～525230～3500.002～0.012in0.020-0.080in20～3018～2515～2010月15日0.05～0.2mm0.5-2mm65～10065～8550～6535～500.002-0.008in0.020-0.080in牌號2101,2304.2205:

P20-P35（C5）超級雙相鋼：ISOP30－P502101,2304,2205:P10-P15(C6-C7)超級雙相鋼P25-P35高質量EP16 11 11

11

Outokumpu不銹鋼粗加工精加工速度/m·min-1速度/sfm速度/m·min-1速度/sfmS32101230422052507180～230100～13050～8030～500.2～0.4mm2～5mm595～760330～425165～260100～1650.008～0.016in0.080～0.200in200～250130～15080～11050～700.1～0.2mm1～2mm660～825425～525260～360165～2300.004～0.008in0.040～0.080in2101，2304.2205:ISOP20-P40－P402101，2304,2204:P10-P15P20-P3012

0.1

0.004

1.0

0.7

13010TiN1010 2012

12

Outokumpum/min23042205sfm2304S3210122050.04013 SI Outokumpu14

14

Outokumpu12.1.2700 1000 (13001800 12.1.312.1.4Kalowna,Enterprise

Steel

Fab 220517 12.1.5(200

100

12.1.712.1.6

475

/885315 600 12.1.85040 502304,S32101S32202,S820112205S3200325Cr雙相不銹鋼2304S32101S32202S8201123Cr-7Ni-NE2209E309LE2209E22092205S32003E2209E220925Cr-10Ni-4Mo-N25Cr

雙相不銹鋼超級雙相不銹鋼E220925Cr-10Ni-4Mo-N25Cr-10Ni-4Mo-N304E2209E309LE309LMoE2209E309LMoE2209E309LMo316E2209E309LMoE2209E309LMoE2209E309LMo碳鋼低合金鋼E2209E309LE309LMoE2209E309LE309LMoE2209E309LE309LMo

12.1.915

15AWS

E309L ER

309LAWS AWS ER 12.3.1 GTAWGTAWTIGGTAGTAWGTAWGTADCSPDCRP 60GTAW 12

18

l/min(0.4

0.6cfm)

150300 100210

in/min2304

0.5

2.0

GTAW

GTAW

GTAW 0.5

2.5kJ/mm

15

65kJ/ mm/skJ/inch (V 6)/

GTAW12.3.2

GMAWMIGGMAWGTAWGMAWGMAWDCRP

GMAW短路電弧過渡焊絲直徑電流電壓mminAV10.03590-12019-211.20.045110-14020-22噴射電弧過渡10.035170-20025～281.20.045210-28026～291.60.063270-33027～303mm 1/8GMAW

16GTAWGMAWGMAW

GMAW80

16GMAW

Avesta

Welding

GMAW

Avesta

Welding 0.6cfm GTAW FCW

1.0 1.21.

6mm

1/32

3/64 1/1612.3.3 FCW

GMAWFCWFCW

FCW

10020

25

l/min

0.7

0.9cfm

100%1.2mm(0.045

150

200A

22

38V

60

110A20

24V

FCWGMAW12.3.4

SMAW焊條直徑電流電壓mminAV20.07835～6022～282.50.09460～8022～283.250.12580～12022～2840.156100～16022～28 DCRP

SMAW

SMAW

08SMAW20 SMAW OutokumpuOutokumpu

SMAW 54J/40 ASTM

923 54J/40

SMAW焊絲直徑電流電壓mminAV2.50.094250～45028～323.250.125300～50029～3440.156400～60030～3550.203500～70030～3512.3.5 SAW

12.3.6SAW SAWSAWSAW 18 SAW

Outokumpu12.3.7Outokumpu30

30

60mm/min

840

25%2205618 705 11451300 11001150 2000 21001175 2150705 9801300 18001040 1900 705 18

7

ASTM

9678QQP 35c20-5 2205

SO2 FGD2SO27090% SO2FGDpH 2205 S32205FGDFGDMSF MED

2003

S32101

S32205Outokumpu

Melittah

400

MIGD200422052304

EN

1.43622205

UNS

S32101

EN

4162

MSFTaweelah

B(

69.2

2003

MED60

MIGD

Al

HiddPREN 40

Vetveredeling

BVS32101

ndelAgroetanol300Emypro

SAS32101EN1.4301/1.4307

304/304LMartinez

Sole Garcia

CarrionS32101 2304 1.4301/1.4404304/316LStonecuttersMarina

BayPedestrian2205 2006Stonecutters 2000 2205

Marina

BayPedestrian 570

S32003 3502304UNS

編號牌號EN編號EN名稱日本中國KS/韓國產(chǎn)品名稱S31200022Cr25Ni6Mo2N44LNS31260022Cr25Ni7Mo3WCuNDP3DP12S31500306RES320011.4482X2CrMnNiMoN21-5-3Nitronic

19DS320032003S321011.4162LDX2101B2101S32202UR

2202S31803S322052205A1.4462X2CrNiMoN22-5-3SUS

329

J3L022Cr22Ni5Mo3N

329

J3L2205UR

2205UR

2205+UR

2205Mo22-522052205

Code

PlusTwo

329J3LNSSC

DP8B2205S323042304A1.4362X2CrNiN23-4022Cr23Ni5Mo3N2304

UR2304

B2304S32506

64S325201.4507X2CrNiMoCuN25-6-3UR

2507CuS32550255A03Cr25Ni6Mo3Cu2NFerralium

255UR

2507CuS327072707

HDS327502507A1.441X2CrNiMoN25-7-4SUS

329

J4L022Cr25Ni7Mo4NSUS

329

J4L2507

UR2507

74N

2507S327601.4501X2CrNiMoCuWN25-7-4Zeron

100

UR2507W

75NS32808DP28WS329003291.446X3CrNiMoN27-5-2SUS

329

J10Cr26Ni5Mo2SUS

329

J1S329062906

*UNSA815A480/MA240/MA484/M

SA276A497/M479棒,棒,S31200xxxS31260xxxS31803xxxxxxxS32001xxxS32003xxxS32101xxxxxxxS32202xxxxxxxS322052205xxxxxxxS323042304xxxxxxS32506xxxxxxS32520xxxS32550255xxxxxxxS32707xS327502507xxxxxxxS32760xxxxxxxxS39900329xxxxS39906xxxxxS39950xxxxxxxS39274xxxxS39277xxxS33207S82011xxEN

10028-7EN

10088-2

10088-3

10095

10216-5EN

10217-7

10222-51.4362X2CrNiN23-4xxxxxx1.4655X2CrNiCuN23-4x1.446x1.4477xx1.446