焊接加工成本算表

,,,,,,,,,,,,,BD列焊材計算,,,,,,,,,,,,,,,

,單件焊接耗材成本估算表,,,,,,,,,,,,"焊接

方法",位置,類型,"范圍

（mm）","厚度

(mm)",長度(m),組對難度系數(shù),"厚度

(mm）",面積,體積,"填充金屬重量

（kg）","焊材用量

（kg）","焊材用量

（Kg）","焊劑用量（kg）/

氣體用量（L）","工時

（h）","耗電

度"

,序號,名稱,牌號/種類/規(guī)格,"元/kg

元/L

元/度",M/pcs,"M/kg

M/L

M/h",系數(shù),"耗材用量

（KG/pcs）",合計(元/pcs）,,,,SAW,平位,不銹鋼埋弧焊,≥29,20,1,1.00,FALSE,13.43,13.43,0.11,0.18,2.28,2.73,0.27,2.0

,1,焊絲,,6.5,1,2.6,1.2,3.12,20.28,,,,,,,23-28,,,,FALSE,36.95,36.95,0.29,0.63,,,,

,2,焊劑,,5,1,0,1.2,0,0,,,,,,,15-22,,,,20.00,153.16,153.16,1.20,2.28,,,,

,3,保護氣體,,0.0005,2,518,1.2,1243.2,0.6216,,,,,,,11-14,,,,FALSE,14.43,14.43,0.11,0.21,,,,

,4,焊接氣體,,,,,,,,,,,,,,6-10,,,,FALSE,,,0.80,0.80,,,,

,5,打磨耗材,,1,,1,,,10.00,,,,,,,1-5,,,,FALSE,,,0.40,0.40,,,,

,6,氣保焊槍易損件,,,,,,,10.00,,,,SMAW,立位,"焊條

立位焊接",≥49,20,1,1.00,FALSE,7.55,7.55,0.06,0.13,3.89,0.00,1.96,19.2

,7,氬弧焊搶易損件,,,,,,,,,,,,,,31-48,,,,FALSE,16.79,16.79,0.13,0.29,,,,

,8,電費,25,1.8,1,0.5,1.2,0.18,0.32,,,,,,,21-30,,,,FALSE,4.20,4.20,0.03,0.07,,,,

,合計,,,,,,,,41.23,,,,,,,18-20,,,,20.00,227.06,227.06,1.78,3.89,,,,

,,,,,,,,,,,,,,,,3-18,,,,FALSE,,,0.28,0.28,,,,

,單件焊縫工時及工費估算表,,,,,,,,,,,,,,,1-2,,,,1.00,,,0.33,0.60,,,,

,序號,名稱,方式,長度（m）,工作效率M/h,工作時長(h),系數(shù),實際時長（h）,工價元/H,工費,,,FCAW,立位,"藥芯氣保焊

立位焊接",≥49,20,1,1.00,FALSE,,,0.06,0.08,2.38,8.00,0.80,7.2

,1,裝配,GMAW氣保焊,1,,0.5,1.5,0.75,50,37.5,,,,,,31-48,,,,FALSE,,,0.13,0.18,,,,

,2,吊運,行車/叉車,,,1.00,1.5,1.50,45,67.50,,,,,,21-30,,,,FALSE,,,0.03,0.04,,,,

,3,打底焊接,GMAW氣保焊,0,12,0.00,0.5,0.00,55,0.00,,,,,,18-20,,,,20.00,,,1.78,2.38,,,,

,4,碳刨清根,SMAW焊條焊,0,13,0.00,1,0.00,56,0.00,,,,,,,,,,,,,,,,,,

,5,蓋面焊接,SAW埋弧焊,3,15,0.20,1.5,0.30,56,16.80,,,,,,3-18,,,,FALSE,,,0.28,0.37,,,,

,6,蓋面焊接,GTAW氬弧焊,3,15,0.20,2.5,0.50,57,28.50,,,,,,,,,,,,,,,,,,

,7,打磨,,2,3,0.67,2,1.33,50,66.67,,,,,,1-2,,,,1.00,,,0.57,0.60,,,,

,8,整形,,,,0.00,2,0.00,50,0.00,,,GMAW,平位,"實芯氣保焊

平板對接",≥49,20,1,1.00,FALSE,,,0.06,0.07,2.14,7.20,0.72,6.5

,9,人員管理費,,,,1.00,1,1.00,40,40.00,,,,,,31-48,,,,FALSE,,,0.13,0.16,,,,

,合計：,,,,,,,,,256.97,,,,,,21-30,,,,FALSE,,,0.03,0.04,,,,

,,,,,,,,,,,,,,,,18-20,,,,20.00,,,1.78,2.14,,,,

,其他費用成本估算,,,,,,,,,,,,,,,3-18,,,,FALSE,,,0.28,0.34,,,,

,序號,名稱,數(shù)量,cm3/PCS,cm3/g,"單價

元/g

",合計,,,,,,,,,1-2,,,,1.00,,,0.13,0.40,,,,

,1,焊接裝配工裝,,,,,0,,,,,,GTAW,平位,氬弧焊,≥21,20,1,1.00,FALSE,3.36,3.36,0.03,0.03,1.44,17.85,3.57,32.1

,2,引弧板,,,,5,0,,,,,,,,,15-20,,,,20.00,144.92,144.92,1.14,1.44,,,,

,2,設(shè)備折舊費,,,,5,0,件數(shù),"焊接加工成本

元/pcs",焊接加工成本合計,,,,,,,,,,,,,,,,,,

,3,場地費,,,,,,,,,,,,,,9-14,,,,FALSE,4.20,4.20,0.03,0.0